CN206334575U - The double-shaft paddle mixer prepared for organic fertilizer - Google Patents

The double-shaft paddle mixer prepared for organic fertilizer Download PDF

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CN206334575U
CN206334575U CN201621321255.9U CN201621321255U CN206334575U CN 206334575 U CN206334575 U CN 206334575U CN 201621321255 U CN201621321255 U CN 201621321255U CN 206334575 U CN206334575 U CN 206334575U
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shaft
paddle mixer
twin
preparation
main shaft
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褚斌
齐自成
孙立刚
韩梦龙
李福欣
高亮
张启超
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Shandong Academy of Agricultural Machinery Sciences
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Shandong Academy of Agricultural Machinery Sciences
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Abstract

本实用新型提供一种设计合理的用于有机肥制备的双轴桨叶混合机。一种用于有机肥制备的双轴桨叶混合机,包括混合料仓、驱动装置、与驱动装置输出端连接的传动机构和与传动机构连接的两个主轴,主轴可转动的支撑在混合料仓上,主轴上设有多个桨叶,两个主轴的轴线相互平行,两个主轴的转速相同,两个主轴的转动方向相反,两个主轴的外表面呈螺旋线设置多个桨叶。

The utility model provides a reasonably designed double-shaft paddle mixer for the preparation of organic fertilizers. A twin-shaft paddle mixer for the preparation of organic fertilizers, including a mixing bin, a driving device, a transmission mechanism connected to the output end of the driving device, and two main shafts connected to the transmission mechanism, the main shaft is rotatably supported on the mixing material On the warehouse, there are multiple paddles on the main shaft. The axes of the two main shafts are parallel to each other.

Description

用于有机肥制备的双轴桨叶混合机Twin Shaft Paddle Mixer for Organic Fertilizer Preparation

技术领域technical field

本实用新型涉及一种有机肥制备的设备,具体的说,是涉及一种用于有机肥制备的双轴桨叶混合机。The utility model relates to a device for preparing organic fertilizer, in particular to a twin-shaft paddle mixer for preparing organic fertilizer.

背景技术Background technique

目前市面上的双轴桨叶混合机多用于饲料加工、建材等领域,而由于有机肥制备物料的特殊性,在形状、粘度等方面都有所不同,秸秆、粪便、菌液的混合均匀程度直接影响后续有机肥的发酵,并且现有设备的桨叶多为焊接在主轴上,维护维修需要拆除整个主轴,维修过程繁琐。齿轮多采用润滑脂润滑,采用此种润滑方式的缺点在于:在连续运行一段时间后,润滑脂融化甩出,润滑作用大大降低,而且容易吸附灰尘,造成齿轮磨损。At present, the twin-shaft paddle mixers on the market are mostly used in the fields of feed processing and building materials. However, due to the particularity of organic fertilizer preparation materials, they are different in shape and viscosity, and the degree of uniformity of mixing straw, manure and bacterial liquid It directly affects the subsequent fermentation of organic fertilizers, and most of the blades of existing equipment are welded on the main shaft. Maintenance and repairs require the removal of the entire main shaft, and the maintenance process is cumbersome. The gears are mostly lubricated with grease. The disadvantage of using this lubrication method is that after a period of continuous operation, the grease melts and is thrown out, the lubrication effect is greatly reduced, and it is easy to absorb dust and cause gear wear.

实用新型内容Utility model content

本实用新型目的在于提供一种设计合理的用于有机肥制备的双轴桨叶混合机。The purpose of the utility model is to provide a rationally designed twin-shaft paddle mixer for the preparation of organic fertilizers.

本实用新型采用以下技术方案:The utility model adopts the following technical solutions:

一种用于有机肥制备的双轴桨叶混合机,包括混合料仓、驱动装置、与驱动装置输出端连接的传动机构和与传动机构连接的两个主轴,主轴上设有多个桨叶,两个主轴的轴线相互平行,两个主轴的转速相同,两个主轴的转动方向相反,两个主轴的外表面呈螺旋线设置多个桨叶,且两个主轴上的螺旋线旋向相反。A twin-shaft paddle mixer used for the preparation of organic fertilizers, including a mixing bin, a drive device, a transmission mechanism connected to the output end of the drive device, and two main shafts connected to the transmission mechanism, and a plurality of paddles are arranged on the main shaft , the axes of the two main shafts are parallel to each other, the rotational speeds of the two main shafts are the same, and the directions of rotation of the two main shafts are opposite. .

用于有机肥制备的双轴桨叶混合机优选方案,驱动装置包括电机和与电机连接的减速机,传动机构为内部设有两个齿轮的齿轮箱,齿轮箱同时连接两个主轴。The optimal scheme of the twin-shaft paddle mixer used for the preparation of organic fertilizers. The driving device includes a motor and a reducer connected to the motor. The transmission mechanism is a gearbox with two gears inside, and the gearbox is connected to two main shafts at the same time.

用于有机肥制备的双轴桨叶混合机优选方案,电机输出轴通过弹性柱销联轴器与减速机连接,减速机输出端经滑块联轴器与齿轮箱连接。The optimal scheme of the twin-shaft paddle mixer for organic fertilizer preparation, the output shaft of the motor is connected to the reducer through an elastic pin coupling, and the output end of the reducer is connected to the gearbox through a slider coupling.

用于有机肥制备的双轴桨叶混合机优选方案,其还包括菌液喷洒装置,菌液喷洒装置设置在混合料仓外侧。The optimal scheme of the twin-shaft paddle mixer for the preparation of organic fertilizers also includes a bacteria liquid spraying device, which is arranged outside the mixing bin.

用于有机肥制备的双轴桨叶混合机优选方案,其还包括水加入装置,水加入装置设置在混合料仓外侧。The preferred scheme of the twin-shaft paddle mixer for organic fertilizer preparation also includes a water adding device, which is arranged outside the mixing silo.

用于有机肥制备的双轴桨叶混合机优选方案,其还包括PLC控制器,PLC控制器连接菌液喷洒装置、水加入装置以及电机。The preferred scheme of the twin-shaft paddle mixer for the preparation of organic fertilizers also includes a PLC controller connected to the bacteria liquid spraying device, the water adding device and the motor.

用于有机肥制备的双轴桨叶混合机优选方案,桨叶为扇形结构,桨叶可拆卸连接在设置在主轴上的桨叶安装板上。The optimal scheme of the twin-shaft paddle mixer used for the preparation of organic fertilizer, the paddle is fan-shaped structure, and the paddle is detachably connected to the paddle mounting plate arranged on the main shaft.

用于有机肥制备的双轴桨叶混合机优选方案,主轴两端经安装有调心球轴承的轴承座固定在混合料仓两端。The optimal scheme of the twin-shaft paddle mixer used for the preparation of organic fertilizers, the two ends of the main shaft are fixed to the two ends of the mixing bin through the bearing housings equipped with self-aligning ball bearings.

用于有机肥制备的双轴桨叶混合机优选方案,混合料仓上可拆卸连接有防护罩,防护罩为网状结构。The optimal scheme of the twin-shaft paddle mixer used for the preparation of organic fertilizer, the mixing silo is detachably connected with a protective cover, and the protective cover is a mesh structure.

本实用新型的有益效果是:通过两个主轴进行搅拌,一个为主动轴,另一个为被动轴,因此两个主轴的转向是相反的,使物料颗粒在混合过程中既有圆周运动,又有轴向运动,有对流混合,剪切混合和扩散混合,明显提高了物料的混合均匀度,对物料搅拌的同时也起到输送作用;能够破碎某些容易结团,不易分离的粉料,使混合均匀度达到最佳。The beneficial effects of the utility model are: stirring is carried out through two main shafts, one is a driving shaft and the other is a driven shaft, so the steering of the two main shafts is opposite, so that the material particles have both circular motion and Axial movement, convective mixing, shear mixing and diffusion mixing, which significantly improves the mixing uniformity of the material, and also plays a role in conveying the material while stirring; it can break some powders that are easy to agglomerate and difficult to separate, so that The mixing uniformity is the best.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2混合料仓内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the mixing silo;

图3菌液喷洒控制原理图。Fig. 3 Schematic diagram of bacteria liquid spraying control.

图中1、底座,2、电机,3、弹性柱销联轴器,4、减速机,5、滑块联轴器,6、齿轮箱,7、菌液喷洒装置,8、桨叶,9、桨叶安装板,10、主轴Ⅰ,11、主轴Ⅱ,12、保护罩,13、轴承座,14、混合料仓,15、水泵。In the figure 1. Base, 2. Motor, 3. Elastic pin coupling, 4. Reducer, 5. Slider coupling, 6. Gear box, 7. Bacteria spraying device, 8. Paddle, 9 , Blade mounting plate, 10, main shaft Ⅰ, 11, main shaft Ⅱ, 12, protective cover, 13, bearing seat, 14, mixing bin, 15, water pump.

具体实施方式detailed description

为使本实用新型的目的、技术方案及优点更加清楚明白,以下参照附图并举实施例,对本实用新型进一步详细说明。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings and examples.

一种用于有机肥制备的双轴桨叶混合机,包括混合料仓14、驱动装置、传动机构、主轴Ⅰ10、主轴Ⅱ11、菌液喷洒装置7、水加入装置和PLC控制器。A twin-shaft paddle mixer for the preparation of organic fertilizers, comprising a mixing bin 14, a driving device, a transmission mechanism, a main shaft I10, a main shaft II11, a bacteria liquid spraying device 7, a water adding device and a PLC controller.

驱动装置包括电机2,电机2为变频电机,电机2输出轴通过弹性柱销联轴器3与减速机4连接,传动机构为内部设有两个齿轮的浸满有润滑油的齿轮箱6,齿轮箱6经滑块联轴器5与减速机4输出端连接,齿轮箱6同时连接主轴Ⅰ和主轴Ⅱ。此结构采用润滑油飞溅润滑,解决润滑脂融化甩出,润滑作用降低,而且容易吸附灰尘,造成齿轮磨损的缺陷。The driving device includes a motor 2, the motor 2 is a variable frequency motor, the output shaft of the motor 2 is connected with the reducer 4 through an elastic pin coupling 3, and the transmission mechanism is a gearbox 6 filled with lubricating oil with two gears inside. The gearbox 6 is connected to the output end of the reducer 4 through the slider coupling 5, and the gearbox 6 is connected to the main shaft I and the main shaft II at the same time. This structure is lubricated by lubricating oil splashing, which solves the problem that the lubricating grease is melted and thrown out, the lubricating effect is reduced, and it is easy to absorb dust, which causes the defects of gear wear.

主轴Ⅰ10、主轴Ⅱ11可转动的支撑在混合料仓14上,主轴Ⅰ10、主轴Ⅱ11两端通过带有调心球轴承的轴承座13固定在混合料仓14两端,主轴Ⅰ10、主轴Ⅱ11的轴线相互平行,主轴Ⅰ10、主轴Ⅱ11的转速相同,主轴Ⅰ10、主轴Ⅱ11的转动方向相反,主轴Ⅰ10、主轴Ⅱ11的外表面呈螺旋线设置多个桨叶安装板9,两个主轴上的螺旋线旋向相反,桨叶安装板9上通过螺栓可拆卸连接桨叶8,本实施例中桨叶8为扇形结构。The main shaft I10 and the main shaft II11 are rotatably supported on the mixing bin 14, the two ends of the main shaft I10 and the main shaft II11 are fixed on the two ends of the mixing bin 14 through the bearing housing 13 with self-aligning ball bearings, the axes of the main shaft I10 and the main shaft II11 They are parallel to each other, the rotational speeds of the main shaft I10 and the main shaft II11 are the same, the rotation directions of the main shaft I10 and the main shaft II11 are opposite, and the outer surfaces of the main shaft I10 and the main shaft II11 are helical. On the contrary, the paddle 8 is detachably connected to the paddle mounting plate 9 by bolts, and the paddle 8 in this embodiment has a fan-shaped structure.

菌液喷洒装置7和水加入装置15设置在混合料仓14外侧,菌液喷洒装置7、水加入装置15及电机2均连接PLC控制器。The bacteria liquid spraying device 7 and the water adding device 15 are arranged on the outside of the mixing bin 14, and the bacteria liquid spraying device 7, the water adding device 15 and the motor 2 are all connected to the PLC controller.

混合料仓14上可拆卸连接有保护罩12,保护罩12为网状结构,保护罩12作用如下:防护作用,防止人身伤害;便于观察物料混合情况;可拆卸的结构便于后期的维护维修。A protective cover 12 is detachably connected to the mixing silo 14. The protective cover 12 is a mesh structure. The protective cover 12 has the following functions: protective effect to prevent personal injury; easy to observe the mixing of materials; the detachable structure is convenient for later maintenance.

利用本实用新型工作过程如下:Utilize the utility model work process as follows:

秸秆和牛粪通过皮带输送机送入混合料仓14,主轴Ⅰ10、主轴Ⅱ11带动着桨叶8旋转,对物料起到混合和输送的作用,菌液喷洒装置7按照进料量喷洒菌液,秸秆和牛粪在混合料仓14中均匀的混合,并最终从出料口卸出;The straw and cow dung are sent to the mixing bin 14 through the belt conveyor, and the main shaft I10 and the main shaft II11 drive the paddle 8 to rotate to mix and transport the materials. The bacterial liquid spraying device 7 sprays the bacterial liquid according to the feed amount, and the straw Mix evenly with cow dung in the mixing silo 14, and finally discharge from the discharge port;

本实用新型利用PLC控制器可预先设定不同的程序,以针对不同的物料(如:水、菌液、发酵秸秆等)提供不同的主轴转速和喷洒量,以使物料达到最佳的混合均匀度。The utility model uses a PLC controller to pre-set different programs to provide different spindle speeds and spraying amounts for different materials (such as: water, bacterial liquid, fermented straw, etc.), so that the materials can be optimally mixed. Spend.

上述具体实施方式仅是本实用新型的具体个案,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施方式。但是凡是未脱离本实用新型技术原理的前提下,依据本实用新型的技术实质对以上实施方式所作的任何简单修改、等同变化与改型,皆应落入本实用新型的专利保护范围。The specific implementation described above is only a specific case of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent implementation of the equivalent change. Way. However, under the premise of not departing from the technical principles of the present utility model, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model shall fall within the patent protection scope of the present utility model.

Claims (6)

1.一种用于有机肥制备的双轴桨叶混合机,包括混合料仓、驱动装置、与驱动装置输出端连接的传动机构和与传动机构连接的主轴,主轴上设有多个桨叶,其特征在于:两个主轴的轴线相互平行,两个主轴的转速相同,两个主轴的转动方向相反,两个主轴的外表面呈螺旋线设置多个桨叶,两个主轴上的螺旋线旋向相反;驱动装置包括电机和与电机连接的减速机,传动机构为内部设有两个齿轮且浸满有润滑油的齿轮箱,齿轮箱同时连接两个主轴;用于有机肥制备的双轴桨叶混合机还包括菌液喷洒装置和水加入装置,菌液喷洒装置设置在混合料仓外侧,水加入装置设置在混合料仓外侧。1. A twin-shaft paddle mixer for the preparation of organic fertilizers, comprising a mixing bin, a driving device, a transmission mechanism connected to the output end of the driving device and a main shaft connected to the transmission mechanism, the main shaft is provided with a plurality of paddles , which is characterized in that: the axes of the two main shafts are parallel to each other; The direction of rotation is opposite; the driving device includes a motor and a reducer connected to the motor. The transmission mechanism is a gearbox with two gears inside and filled with lubricating oil. The gearbox is connected to two main shafts at the same time; The shaft paddle mixer also includes a bacteria liquid spraying device and a water adding device, the bacteria liquid spraying device is arranged outside the mixing silo, and the water adding device is arranged outside the mixing hopper. 2.如权利要求1所述用于有机肥制备的双轴桨叶混合机,其特征在于:电机输出轴通过弹性柱销联轴器与减速机连接,减速机输出端经滑块联轴器与齿轮箱连接。2. The twin-shaft paddle mixer for the preparation of organic fertilizers as claimed in claim 1, characterized in that: the output shaft of the motor is connected with the reducer through an elastic pin coupling, and the output end of the reducer is connected through a slider coupling Connect with gearbox. 3.如权利要求2所述用于有机肥制备的双轴桨叶混合机,其特征在于:其还包括PLC控制器,PLC控制器连接菌液喷洒装置、水加入装置以及电机。3. The twin-shaft paddle mixer for the preparation of organic fertilizer according to claim 2, characterized in that: it also includes a PLC controller, the PLC controller is connected to the bacteria liquid spraying device, the water adding device and the motor. 4.如权利要求1至3任一项所述用于有机肥制备的双轴桨叶混合机,其特征在于:桨叶为扇形结构,桨叶可拆卸连接在设置在主轴上的桨叶安装板上。4. The twin-shaft paddle mixer for the preparation of organic fertilizer according to any one of claims 1 to 3, characterized in that: the paddle is a fan-shaped structure, and the paddle is detachably connected to the paddle installed on the main shaft board. 5.如权利要求1所述用于有机肥制备的双轴桨叶混合机,其特征在于:主轴两端经安装有调心球轴承的轴承座固定在混合料仓两端。5. The twin-shaft paddle mixer for organic fertilizer preparation according to claim 1, characterized in that: the two ends of the main shaft are fixed to the two ends of the mixing bin through bearing seats equipped with self-aligning ball bearings. 6.如权利要求1至3任一项所述用于有机肥制备的双轴桨叶混合机,其特征在于:混合料仓上可拆卸连接有防护罩,防护罩为网状结构。6. The twin-shaft paddle mixer used for the preparation of organic fertilizer according to any one of claims 1 to 3, characterized in that: a protective cover is detachably connected to the mixing silo, and the protective cover is a mesh structure.
CN201621321255.9U 2016-12-05 2016-12-05 The double-shaft paddle mixer prepared for organic fertilizer Expired - Fee Related CN206334575U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422878A (en) * 2016-12-05 2017-02-22 山东省农业机械科学研究院 Double-shaft paddle mixer for preparing organic fertilizers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422878A (en) * 2016-12-05 2017-02-22 山东省农业机械科学研究院 Double-shaft paddle mixer for preparing organic fertilizers

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