CN206324170U - A kind of vertical semi-automatic lichee stoning skinning machine - Google Patents
A kind of vertical semi-automatic lichee stoning skinning machine Download PDFInfo
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- CN206324170U CN206324170U CN201621285398.9U CN201621285398U CN206324170U CN 206324170 U CN206324170 U CN 206324170U CN 201621285398 U CN201621285398 U CN 201621285398U CN 206324170 U CN206324170 U CN 206324170U
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Abstract
本实用新型公开了一种立式半自动荔枝去核去皮机,包括控制器和设有用于安放荔枝的定位孔的转盘机构、以及依次安装在转盘机构四周的将果蒂切除的预切机构、去核去皮机构和去废壳机构;所述控制器分别与转盘机构、预切机构、去核去皮机构和去废壳机构电连接;所述转盘机构水平设置,所述预切机构设置在预切工位上,位于定位孔的上方,所述去核去皮机构设置在去核去皮工位上,位于定位孔的上下两侧,所述去废壳机构与去核去皮机构连接,实现同步上下运动,将果皮从定位孔中去除。本实用新型的结构简单、操作方便、加工效果好,得到的果肉完整性好,损失小。
The utility model discloses a vertical semi-automatic lychee removing core and peeling machine, which comprises a controller, a turntable mechanism provided with positioning holes for placing lychees, and a pre-cutting mechanism for cutting fruit pedicles sequentially installed around the turntable mechanism, Core and peeling mechanism and shell removal mechanism; the controller is electrically connected with the turntable mechanism, pre-cutting mechanism, core and peeling mechanism and waste shell removal mechanism respectively; the turntable mechanism is set horizontally, and the pre-cut mechanism is set On the pre-cutting station, located above the positioning hole, the core and peeling mechanism is arranged on the core and peeling station, located on the upper and lower sides of the positioning hole, the waste shell removal mechanism and the core and peeling mechanism Connected to achieve synchronous up and down movement to remove the peel from the positioning hole. The utility model has the advantages of simple structure, convenient operation and good processing effect, and the obtained pulp has good integrity and little loss.
Description
技术领域technical field
本实用新型涉及荔枝加工设备领域,尤其涉及一种带红外线自动复位的立式半自动荔枝去核去皮机。The utility model relates to the field of litchi processing equipment, in particular to a vertical semi-automatic litchi removing core and peeling machine with infrared automatic reset.
背景技术Background technique
世界上最大的荔枝原产国及生产大国是中国,荔枝产量占到全世界的70%以上,龙眼产量占到全世界的50%以上。荔枝是典型的季节性水果,特点是成熟期比较集中呈现爆发式,而且保鲜期短,容易在其成熟期造成供过于求的现象,会打击果农的积极性,还会对整个行业造成消极的影响。因此,有必要利用机械化加工设备将暂时多余的荔枝实现去核去皮处理,并加工成荔枝干、荔枝罐头等,以缓解荔枝成熟期内滞销的情况。China is the largest country of origin and production of lychee in the world. The output of lychee accounts for more than 70% of the world, and the output of longan accounts for more than 50% of the world. Litchi is a typical seasonal fruit. It is characterized by a relatively concentrated and explosive ripening period, and a short shelf life. It is easy to cause oversupply during the ripening period, which will discourage the enthusiasm of fruit farmers and have a negative impact on the entire industry. Therefore, it is necessary to use mechanized processing equipment to remove the core and peel the temporarily redundant lychees, and process them into dried lychees, canned lychees, etc., so as to alleviate the unsalable situation of lychees during the mature period.
目前荔枝加工地主要在广西和福建,方式主要有打浆制成浓缩果汁销往国内外,这种方式不能得到比较完整的灯笼型果肉。第二种主要用人工方式利用简单的工具将荔枝去核去皮,并制成罐头,但这种方式存在效率低,去核去皮不够干净和卫生,工作强度大等缺点,随着物价上涨,人工成本越来越高,经济效益降低因而影响到整个荔枝深加工行业的发展。At present, lychees are mainly processed in Guangxi and Fujian. The main methods are beating to make concentrated juice and sell them at home and abroad. This method cannot obtain relatively complete lantern-shaped pulp. The second method mainly uses simple tools to manually remove the pits and peel the lychees, and make them into cans, but this method has disadvantages such as low efficiency, insufficient cleanliness and sanitation of the pits and peels, and high work intensity. , the labor cost is getting higher and higher, and the economic benefit is reduced, which affects the development of the whole litchi deep processing industry.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种结构简单、操作便捷、加工效果优良的立式半自动荔枝去核去皮机。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a vertical semi-automatic lychee removing core and peeling machine with simple structure, convenient operation and excellent processing effect.
本实用新型的目的通过下述技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种立式半自动荔枝去核去皮机,包括控制器和设有用于安放荔枝的定位孔的转盘机构、以及依次安装在转盘机构四周的将果蒂切除的预切机构、去核去皮机构和去废壳机构。所述控制器分别与转盘机构、预切机构、去核去皮机构和去废壳机构电连接,对其分别控制并协同工作。所述转盘机构水平设置,沿一个方向间歇地转动。所述预切机构设置在预切工位上,位于定位孔的上方,荔枝被安放在定位孔内(果蒂朝上),经过预切机构时,将果蒂切除。所述去核去皮机构设置在去核去皮工位上,去核去皮机构的部件分别位于定位孔的上下两侧,对孔中的荔枝先去核后去皮操作。所述去废壳机构与去核去皮机构连接,实现同步上下运动,将果皮从定位孔中去除。A vertical semi-automatic lychee depitting and peeling machine, including a controller, a turntable mechanism provided with a positioning hole for placing lychees, and a pre-cutting mechanism for cutting off fruit pedicles, a nucleus and peeling mechanism installed around the turntable mechanism in sequence and dehulling mechanism. The controller is electrically connected with the turntable mechanism, the pre-cutting mechanism, the coring and peeling mechanism and the shell removing mechanism respectively, controls them respectively and cooperates with each other. The turntable mechanism is arranged horizontally and rotates intermittently in one direction. Described pre-cutting mechanism is arranged on the pre-cutting station, is positioned at the top of positioning hole, litchi is placed in positioning hole (fruit pedicle is upward), when passing through pre-cut mechanism, fruit pedicle is excised. The described denucleating and peeling mechanism is arranged on the denucleating and peeling station, and the parts of the denucleating and peeling mechanism are respectively located on the upper and lower sides of the positioning hole, and the lychee in the hole is first denucleated and then peeled. The shell removing mechanism is connected with the core removing and peeling mechanism to realize synchronous up and down movement and remove the peel from the positioning hole.
具体的,所述转盘机构包括用于放置荔枝的圆盘和驱动圆盘转动的伺服电机。所述圆盘水平安装,定位孔等间距分布在圆盘上,所述定位孔为弧形通孔结构,且上方开口大于下方开口。作为本实用新型的优选方案,经过大量数据和实验验证表明,所述定位孔上方开口直径设计为32毫米,下方开口直径设计为24毫米时,适用于绝大部分荔枝果实,同时,位于定位孔下方的去皮刀的直径设计为20毫米为宜。所述伺服电机安装在圆盘下方,且与圆盘传动连接,驱动圆盘间歇转动。Specifically, the turntable mechanism includes a disc for placing lychees and a servo motor driving the disc to rotate. The disk is installed horizontally, and the positioning holes are equally spaced on the disk. The positioning holes are arc-shaped through-hole structures, and the upper opening is larger than the lower opening. As a preferred solution of the present utility model, a large amount of data and experimental verification show that when the diameter of the opening above the positioning hole is designed to be 32 mm and the diameter of the opening below is designed to be 24 mm, it is suitable for most litchi fruits. The diameter design of the peeling knife below is advisable for 20 millimeters. The servo motor is installed under the disc and is connected with the disc drive to drive the disc to rotate intermittently.
具体的,所述预切机构用于提前将荔枝中较硬的果蒂切除,为后面的去核去皮工序做准备,预切机构包括直流电机和圆形刀片。所述直流电机的输出轴朝下设置,所述圆形刀片安装在直流电机的输出轴上,由于荔枝的高度大于定位孔的深度,所以把荔枝放进定位孔后,其果蒂部分会裸露在定位孔外,当荔枝经过预切工位时,直流电机驱动圆形刀片旋转,将露出外面的果蒂部分切除。作为本实用新型的优选方案,通过多次反复试验表明,将所述圆形刀片安装在距离圆盘7毫米的高度上时,能够有效切除果蒂,安装高度太低容易将果核和果肉切掉,太高不能将果蒂切除。Specifically, the pre-cutting mechanism is used to cut off the hard fruit pedicles of the lychees in advance to prepare for the following process of removing the core and peeling. The pre-cutting mechanism includes a DC motor and a circular blade. The output shaft of the DC motor is set downward, and the circular blade is installed on the output shaft of the DC motor. Since the height of the litchi is greater than the depth of the positioning hole, after the litchi is put into the positioning hole, the fruit pedicle will be exposed Outside the positioning hole, when the lychee passes through the pre-cutting station, the DC motor drives the circular blade to rotate, and the part of the fruit pedicle exposed outside is cut off. As a preferred solution of the present utility model, it has been shown through repeated tests that when the circular blade is installed at a height of 7 mm from the disk, the fruit pedicle can be effectively removed, and if the installation height is too low, it is easy to cut the core and pulp. If it is too high, the fruit pedicle cannot be removed.
具体的,所述去核去皮机构包括第一直线导轨、第一直线导轨电机、去核刀、去皮刀和挡板。所述第一直线导轨竖直设置(垂直于圆盘),去核刀和去皮刀均安装在第一直线导轨上,分别位于定位孔的上下两侧(去核刀在定位孔的上方,去皮刀在定位孔的下方)。所述第一直线导轨电机与第一直线导轨连接并驱动去核刀和去皮刀同向运动(向下运动时去核,向上运动时皮肉分离)。所述挡板位于定位孔的上方,其上设有用于挤出果肉的圆孔,所述去核刀、去皮刀、圆孔和定位孔同轴设置。作为本实用新型的优选方案,当荔枝尺寸较大时,由于圆孔会存在将果肉部分刮花的缺陷,因此本实用新型所述圆孔设为花型孔,孔径为23毫米。当去皮刀向上挤压时,有部分果肉从花型孔的间隙中穿过,减少了花型孔对果肉的挤压,减少果汁的流失,从而减少对果肉的损伤,确保果肉的完整。Specifically, the coring and peeling mechanism includes a first linear guide rail, a first linear guide rail motor, a coring knife, a peeling knife and a baffle. The first linear guide rail is vertically arranged (perpendicular to the disc), and the coring knife and the peeling knife are all installed on the first linear guide rail, and are respectively positioned on the upper and lower sides of the positioning hole (the nuclear cutting knife is positioned at the top and bottom of the positioning hole). above, the paring knife is below the positioning hole). The first linear guide motor is connected with the first linear guide and drives the coring knife and the peeling knife to move in the same direction (the core is removed when moving downward, and the skin and flesh are separated when moving upward). The baffle plate is located above the positioning hole, and is provided with a round hole for extruding pulp, and the pitting knife, the peeling knife, the round hole and the positioning hole are coaxially arranged. As a preferred solution of the utility model, when the size of the lychee is large, the circular hole may have the defect of scratching the pulp part, so the circular hole described in the utility model is set as a flower-shaped hole with an aperture of 23 mm. When the peeling knife squeezes upwards, part of the pulp passes through the gap of the flower-shaped hole, which reduces the extrusion of the flower-shaped hole to the pulp, reduces the loss of juice, thereby reducing the damage to the pulp and ensuring the integrity of the pulp.
作为本实用新型的优选方案,由于果核的外形轮廓为弧形,为了避免果核在去核操作时跑偏,所述去核刀的直径设计为9mm左右,刀头设计成向内凹陷,凹陷的部分为圆弧面。当去核刀与果核接触后,凹陷的刀头将果核卡住并定位,使果核按照去核刀的运动方向前进,最后被顶出。As a preferred solution of the present utility model, since the outline of the fruit core is arc-shaped, in order to avoid the deviation of the fruit core during the core removal operation, the diameter of the core removal knife is designed to be about 9mm, and the cutter head is designed to be concave inwards. The concave part is an arc surface. When the coring knife is in contact with the core, the concave knife head will hold and position the core, so that the core will advance according to the direction of movement of the core knife, and finally be ejected.
作为本实用新型的优选方案,当去皮刀的管壁较薄时,需要更长的行程才能将果肉挤出,此时的果皮会卡在花型孔中无法掉落,因此本实用新型将所述去皮刀的外径优选设计为20毫米,内径设计为16毫米,且采用不锈钢管制成。这样的设计使去皮刀的行程缩短,减少去皮所用的时间,在确保完整挤出果肉的同时避免果皮卡在花型孔内,使去核去皮加工得以顺利进行。As the preferred solution of the utility model, when the tube wall of the peeling knife is thinner, a longer stroke is needed to squeeze out the pulp, and the peel at this time will be stuck in the flower-shaped hole and cannot fall, so the utility model will The outer diameter of the peeling knife is preferably designed to be 20 mm, and the inner diameter is designed to be 16 mm, and is made of stainless steel pipe. Such a design shortens the stroke of the peeling knife and reduces the time for peeling. While ensuring the complete extrusion of the pulp, it prevents the peel from being stuck in the flower-shaped hole, so that the core and peeling process can be carried out smoothly.
去核时,第一直线导轨电机驱动去核刀向下运动,去核刀与果核接触并继续向下运动,直到将果核顶出定位孔,实现去核操作,定位孔中只剩果皮和果肉;接着,第一直线导轨电机驱动去皮刀向上运动,去皮刀与果皮接触后将其托起,由于挡板位于定位孔的上方,因此当果皮与挡板接触后被挡住,而果肉由于有弹性,在去皮刀的挤压下从花型孔中挤出,实现果皮和果肉分离操作。When removing the core, the first linear guide rail motor drives the core removal knife to move downward. The core removal knife contacts the fruit core and continues to move downward until the core is pushed out of the positioning hole to realize the core removal operation. Only the core remains in the positioning hole. Peel and pulp; then, the first linear guide motor drives the peeling knife to move upwards, and the peeling knife is held up after contacting the peel. Since the baffle is located above the positioning hole, it is blocked when the peel is in contact with the baffle , and the pulp is extruded from the flower-shaped hole under the extrusion of the peeling knife due to its elasticity, so as to realize the separation operation of the peel and pulp.
具体的,所述去废壳机构包括去壳棒和横杆。所述横杆的一端与去核刀固定连接,另一端与横杆固定。所述横杆竖直安装,且与定位孔同轴。去皮操作完成后,由于果皮还留在定位孔内,会影响下一个荔枝的加工,因此当果皮到达去废壳工位时,去壳棒向下运动,从上往下将果皮从定位孔中顶出。Specifically, the shell removal mechanism includes a shell bar and a cross bar. One end of the cross bar is fixedly connected with the coring knife, and the other end is fixed with the cross bar. The cross bar is installed vertically and is coaxial with the positioning hole. After the peeling operation is completed, because the peel is still in the positioning hole, it will affect the processing of the next litchi, so when the peel reaches the waste shell removal station, the peeling rod moves downward to remove the peel from the positioning hole from top to bottom. out of the middle.
作为本实用新型的优选方案,由于塑料的形状容易塑造、重量轻、硬度能达到要求,因此本实用新型所述去壳棒采用无毒塑料制成,这样设计有利于降低机器的生产成本和维修成本。As a preferred solution of the utility model, since the shape of the plastic is easy to shape, light in weight, and the hardness can meet the requirements, the shelling rod described in the utility model is made of non-toxic plastic, which is conducive to reducing the production cost and maintenance of the machine cost.
进一步的,所述去核去皮机构还包括用于收集果肉的推杆、第二直线导轨和第二直线导轨电机。所述第二直线导轨位于去核去皮工位的一侧,且水平设置。所述推杆安装在第二直线导轨上,位于挡板上方约1毫米的高度,从挡板的一侧将果肉推向另一侧。所述第二直线导轨电机与第二直线导轨连接,并驱动推杆向前运动将果肉从挡板上推出。Further, the core removal and peeling mechanism also includes a push rod for collecting pulp, a second linear guide rail and a second linear guide motor. The second linear guide is located on one side of the coring and peeling station, and is arranged horizontally. The pusher is mounted on a second linear guide at a height of about 1 mm above the baffle to push the pulp from one side of the baffle to the other. The second linear guide motor is connected with the second linear guide, and drives the push rod to move forward to push the pulp out from the baffle.
进一步的,为了定向推送果肉,避免果肉从挡板的其他地方掉落,所述挡板的两侧边上设有档边,挡板与档边一同构成推杆推送的通道。另外,所述推杆的头部设计成弧形,在推送果肉时,果肉进入弧形的推杆内定向向前运动,从而避免果肉跑偏掉落。Further, in order to push the pulp in a directional manner and prevent the pulp from falling from other places of the baffle, ribs are provided on both sides of the baffle, and the baffle and the rib together constitute a channel for pushing by the push rod. In addition, the head of the push rod is designed to be arc-shaped, and when the pulp is pushed, the pulp enters the arc-shaped push rod and moves forward, thereby avoiding deviation and falling of the pulp.
进一步的,为了提高机器的自动化程度,节省开机时人工调零、对孔的时间,所述荔枝去核去皮机还包括用于标记机械零点的复位开关。所述复位开关采用红外传感器或光电开关,所述复位开关与控制器连接,并分别安装在第一直线导轨、第二直线导轨和圆盘上。机器启动后便会检测各复位开关的状态,对第一直线导轨、第二直线导轨和圆盘的位置进行复位,使去核刀、去皮刀和去壳棒分别与圆盘上的定位孔对中,推杆复位至零点位置,为下一轮果肉推送做准备。Further, in order to improve the degree of automation of the machine and save the time of manual zero adjustment and hole alignment when starting up, the litchi core removal and peeling machine also includes a reset switch for marking the mechanical zero point. The reset switch adopts an infrared sensor or a photoelectric switch, and the reset switch is connected with the controller and installed on the first linear guide rail, the second linear guide rail and the disc respectively. After the machine is started, it will detect the state of each reset switch, and reset the positions of the first linear guide rail, the second linear guide rail and the disc, so that the coring knife, peeling knife and shelling rod are respectively aligned with the positions on the disc. The hole is centered, and the push rod is reset to the zero position to prepare for the next round of pulp pushing.
进一步的,所述荔枝去核去皮机还包括机架、工作台、电控箱、总开关、直流电机开关和伺服电机开关。所述工作台和电控箱安装在机架上。所述转盘机构、预切机构、去核去皮机构和去废壳机构均设置在工作台上,所述控制器分别与电控箱、总开关、直流电机开关和伺服电机开关连接。Further, the litchi peeling and pitting machine also includes a frame, a workbench, an electric control box, a main switch, a DC motor switch and a servo motor switch. The workbench and the electric control box are installed on the frame. The turntable mechanism, the pre-cut mechanism, the core and peel mechanism and the shell removal mechanism are all arranged on the workbench, and the controller is respectively connected with the electric control box, the main switch, the DC motor switch and the servo motor switch.
本实用新型的工作过程和原理是:首先,工人将荔枝放入圆盘上的定位孔内(果蒂朝上),然后,伺服电机驱动圆盘转向预切工位,圆形刀片将荔枝的果蒂部分切除;接着,伺服电机驱动圆盘转向去核去皮工位,去核刀向下运动将果核顶出,去皮刀向上运动与挡板一起将果肉挤出;接着,推杆向前运动,将果肉向前推走;最后,伺服电机驱动圆盘转向去废壳工位,去壳棒向下运动将果皮顶出定位孔。本实用新型的结构简单、操作方便、加工效果好。The working process and principle of the utility model are as follows: firstly, the worker puts the lychee into the positioning hole on the disc (the pedicle faces upward), then, the servo motor drives the disc to turn to the pre-cutting station, and the circular blade cuts the lychee Part of the fruit pedicle is cut off; then, the servo motor drives the disc to turn to the pitting and peeling station, the coring knife moves downward to push out the fruit core, and the peeling knife moves upward together with the baffle to squeeze out the pulp; then, the push rod Moving forward, the pulp is pushed forward; finally, the servo motor drives the disc to turn to the shell removal station, and the shell removal rod moves downward to push the peel out of the positioning hole. The utility model has the advantages of simple structure, convenient operation and good processing effect.
与现有技术相比,本实用新型还具有以下优点:Compared with the prior art, the utility model also has the following advantages:
(1)本实用新型所提供的去核去皮机的原理简单、制造成本低,与传统的人工方式相比,其处理时间短、效率高、加工效果好、工人的劳动强度小。(1) The nuclear and peeling machine provided by the utility model has simple principle and low manufacturing cost. Compared with the traditional manual method, it has short processing time, high efficiency, good processing effect and low labor intensity of workers.
(2)本实用新型所提供的去核去皮机对果肉的损伤少,果肉损失率低,果肉果汁流失少,收集得到的果肉为百分百的灯笼肉,不存在果皮,很好的满足加工要求。(2) The pitting and peeling machine provided by the utility model has less damage to the pulp, a low loss rate of the pulp, and less loss of pulp juice. The collected pulp is 100% lantern meat, and there is no peel, which is very good. Processing requirements.
(3)本实用新型所提供的去核去皮机还具有体积小、工作可靠、容易清洗和维护的优点,十分适用于荔枝加工行业的规模应用。(3) The nuclear and peeling machine provided by the utility model also has the advantages of small size, reliable operation, easy cleaning and maintenance, and is very suitable for large-scale application in the litchi processing industry.
(4)本实用新型所提供的去核去皮机在同一个加工位置实现去核和去皮操作,免去了二次加工的麻烦,减少了二次加工中荔枝水分的流失。(4) The core removal and peeling machine provided by the utility model realizes the core removal and peeling operations at the same processing position, which avoids the trouble of secondary processing and reduces the loss of litchi moisture in the secondary processing.
(5)本实用新型所提供的去核去皮机利用去核与去皮刀具的来回运动与挡板的作用,先将荔枝的核去掉,再将果肉挤出,将剩下的荔枝肉与荔枝皮分离至相应收集箱。(5) The core removal and peeling machine provided by the utility model utilizes the back and forth movement of the core removal and peeling cutter and the effect of the baffle plate to first remove the core of the lychee, then squeeze out the pulp, and combine the remaining lychee meat with the baffle plate. Litchi peels are separated into corresponding collection boxes.
(6)本实用新型所提供的去核去皮机在启动时能自动退回机械零点,加工成功率高,获得的果肉完整。(6) The core removal and peeling machine provided by the utility model can automatically return to the mechanical zero point when starting, the processing success rate is high, and the obtained pulp is complete.
附图说明Description of drawings
图1是本实用新型所提供的立式半自动荔枝去核去皮机的立体图。Fig. 1 is the perspective view of the vertical semi-automatic lychee removing core and peeling machine provided by the utility model.
图2是本实用新型所提供的去核去皮机构的立体图。Fig. 2 is a perspective view of the coring and peeling mechanism provided by the utility model.
图3是本实用新型所提供的立式半自动荔枝去核去皮机的局部示意图。Fig. 3 is a partial schematic view of the vertical semi-automatic lychee removing and peeling machine provided by the utility model.
图4是本实用新型所提供的立式半自动荔枝去核去皮机的结构示意图。Fig. 4 is a schematic structural view of the vertical semi-automatic lychee removing and peeling machine provided by the utility model.
上述附图中的标号说明:Explanation of the labels in the above-mentioned accompanying drawings:
1-机架,2-工作台,3-圆盘,4-定位孔,5-圆形刀片,6-直流电机,7-挡板,8-花型孔,9-去核刀,10-第一直线导轨电机,11-推杆,12-横杆,13-去壳棒,14-电控箱,15-控制器,16-总开关,17-直流电机开关,18-伺服电机开关,19-第二直线导轨电机,20-复位开关,21-伺服电机,22-去皮刀。1-frame, 2-table, 3-disk, 4-positioning hole, 5-circular blade, 6-DC motor, 7-baffle, 8-flower hole, 9-pitting knife, 10- The first linear guide motor, 11-push rod, 12-cross bar, 13-shell rod, 14-electric control box, 15-controller, 16-main switch, 17-DC motor switch, 18-servo motor switch , 19-the second linear guide motor, 20-reset switch, 21-servo motor, 22-peeling knife.
具体实施方式detailed description
为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型作进一步说明。In order to make the purpose, technical solution and advantages of the utility model more clear and definite, the utility model will be further described below with reference to the accompanying drawings and examples.
实施例1:Example 1:
如图1和图4所示,本实用新型公开了一种立式半自动荔枝去核去皮机,包括控制器15和设有用于安放荔枝的定位孔4的转盘机构、以及依次安装在转盘机构四周的将果蒂切除的预切机构、去核去皮机构和去废壳机构。所述控制器15分别与转盘机构、预切机构、去核去皮机构和去废壳机构电连接,对其分别控制并协同工作。所述转盘机构水平设置,沿一个方向间歇地转动。所述预切机构设置在预切工位上,位于定位孔4的上方,荔枝被安放在定位孔4内(果蒂朝上),经过预切机构时,将果蒂切除。所述去核去皮机构设置在去核去皮工位上,去核去皮机构的部件分别位于定位孔4的上下两侧,对孔中的荔枝先去核后去皮操作。所述去废壳机构与去核去皮机构连接,实现同步上下运动,将果皮从定位孔4中去除。As shown in Fig. 1 and Fig. 4, the utility model discloses a kind of vertical semi-automatic lychee pitting and peeling machine, comprising a controller 15 and a turntable mechanism provided with a positioning hole 4 for placing lychees, and a turntable mechanism installed in sequence The surrounding pre-cutting mechanism for cutting off the fruit pedicle, the core and peeling mechanism and the waste shell removal mechanism. The controller 15 is electrically connected with the turntable mechanism, the pre-cutting mechanism, the coring and peeling mechanism and the shell removing mechanism respectively, controls them respectively and cooperates with each other. The turntable mechanism is arranged horizontally and rotates intermittently in one direction. Described pre-cutting mechanism is arranged on the pre-cutting station, is positioned at the top of positioning hole 4, litchi is placed in positioning hole 4 (fruit pedicle is upward), when passing through pre-cut mechanism, fruit pedicle is excised. The described denucleating and peeling mechanism is arranged on the denucleating and peeling station, and the parts of the denucleating and peeling mechanism are respectively located on the upper and lower sides of the positioning hole 4, and the lychee in the hole is first denucleated and then peeled. The shell removal mechanism is connected with the core removal and peeling mechanism to realize synchronous up and down movement and remove the peel from the positioning hole 4 .
具体的,所述转盘机构包括用于放置荔枝的圆盘3和驱动圆盘3转动的伺服电机21。所述圆盘3水平安装,定位孔4等间距分布在圆盘3上,所述定位孔4为弧形通孔结构,且上方开口大于下方开口。作为本实用新型的优选方案,经过大量数据和实验验证表明,所述定位孔4上方开口直径设计为32毫米,下方开口直径设计为24毫米时,适用于绝大部分荔枝果实,同时,位于定位孔下方的去皮刀22的直径设计为20毫米为宜。所述伺服电机21安装在圆盘3下方,且与圆盘3传动连接,驱动圆盘3间歇转动。Specifically, the turntable mechanism includes a disc 3 for placing lychees and a servo motor 21 for driving the disc 3 to rotate. The disc 3 is installed horizontally, and the positioning holes 4 are equally spaced on the disc 3. The positioning holes 4 are arc-shaped through-hole structures, and the upper opening is larger than the lower opening. As a preferred solution of the present utility model, a large amount of data and experimental verification show that when the opening diameter above the positioning hole 4 is designed to be 32 millimeters and the opening diameter below is designed to be 24 millimeters, it is suitable for most litchi fruits. The diameter design of the peeling knife 22 below the hole is advisable for 20 millimeters. The servo motor 21 is installed under the disc 3 and connected with the disc 3 in a transmission manner to drive the disc 3 to rotate intermittently.
具体的,所述预切机构用于提前将荔枝中较硬的果蒂切除,为后面的去核去皮工序做准备,预切机构包括直流电机6和圆形刀片5。所述直流电机6的输出轴朝下设置,所述圆形刀片5安装在直流电机6的输出轴上,由于荔枝的高度大于定位孔4的深度,所以把荔枝放进定位孔4后,其果蒂部分会裸露在定位孔4外,当荔枝经过预切工位时,直流电机6驱动圆形刀片5旋转,将露出外面的果蒂部分切除。作为本实用新型的优选方案,通过多次反复试验表明,将所述圆形刀片5安装在距离圆盘3高度为7毫米的地方时,能够有效切除果蒂,安装高度太低容易将果核和果肉切掉,太高不能将果蒂切除。Specifically, the pre-cutting mechanism is used to cut off the hard fruit pedicles of the lychee in advance to prepare for the following process of removing the core and peeling. The pre-cutting mechanism includes a DC motor 6 and a circular blade 5 . The output shaft of described DC motor 6 is arranged downwards, and described circular blade 5 is installed on the output shaft of DC motor 6, because the height of litchi is greater than the depth of positioning hole 4, so after litchi is put into positioning hole 4, its The fruit pedicle part can be exposed outside the positioning hole 4, and when the lychee passed through the pre-cut station, the DC motor 6 drove the circular blade 5 to rotate, and the exposed fruit pedicle part was excised. As a preferred version of the present utility model, it has been shown through repeated tests that when the circular blade 5 is installed at a place of 7 mm in height from the disc 3, the fruit pedicle can be effectively removed, and the fruit core can be easily removed if the installation height is too low. Cut off the fruit and pulp, too high to cut off the fruit pedicle.
具体的,如图2和图3所示,所述去核去皮机构包括第一直线导轨、第一直线导轨电机10、去核刀9、去皮刀22和挡板7。所述第一直线导轨竖直设置(垂直于圆盘3),去核刀9和去皮刀22均安装在第一直线导轨上,分别位于定位孔4的上下两侧(去核刀9在定位孔4的上方,去皮刀22在定位孔4的下方)。所述第一直线导轨电机10与第一直线导轨连接并驱动去核刀9和去皮刀22同向运动(向下运动时去核,向上运动时皮肉分离)。所述挡板7位于定位孔4的上方,其上设有用于挤出果肉的圆孔,所述去核刀9、去皮刀22、圆孔和定位孔4同轴设置。作为本实用新型的优选方案,当荔枝尺寸较大时,由于圆孔会存在将果肉部分刮花的缺陷,因此本实用新型所述圆孔设为花型孔8,孔径为23毫米。当去皮刀22向上挤压时,有部分果肉从花型孔8的间隙中穿过,减少了花型孔对果肉的挤压,减少果汁的流失,从而减少对果肉的损伤,确保果肉的完整。Specifically, as shown in FIG. 2 and FIG. 3 , the coring and peeling mechanism includes a first linear guide rail, a first linear guide rail motor 10 , a coring knife 9 , a peeling knife 22 and a baffle 7 . Described first linear guide rail is vertically arranged (perpendicular to disk 3), and coring knife 9 and peeling knife 22 are all installed on the first linear guide rail, are respectively positioned at the upper and lower sides of positioning hole 4 (coring knife 9 is above the positioning hole 4, and the peeling knife 22 is below the positioning hole 4). The first linear guide motor 10 is connected with the first linear guide and drives the coring knife 9 and the peeling knife 22 to move in the same direction (the core is removed when moving downward, and the skin and flesh are separated when moving upward). Described baffle plate 7 is positioned at the top of positioning hole 4, is provided with the circular hole that is used to extrude pulp, and described coring knife 9, peeling knife 22, circular hole and positioning hole 4 are coaxially arranged. As a preferred solution of the utility model, when the size of the litchi is large, the circular hole may have the defect of scratching the pulp part, so the circular hole described in the utility model is set as a flower-shaped hole 8 with an aperture of 23 millimeters. When the peeling knife 22 squeezes upwards, part of the pulp passes through the gap of the flower-shaped hole 8, which reduces the extrusion of the flower-shaped hole to the pulp and reduces the loss of juice, thereby reducing the damage to the pulp and ensuring the preservation of the pulp. whole.
作为本实用新型的优选方案,由于果核的外形轮廓为弧形,为了避免果核在去核操作时跑偏,所述去核刀9的直径设计为9mm左右,刀头设计成向内凹陷,凹陷的部分为圆弧面。当去核刀9与果核接触后,凹陷的刀头将果核卡住并定位,使果核按照去核刀9的运动方向前进,最后被顶出。As a preferred solution of the present utility model, since the outline of the fruit core is arc-shaped, in order to avoid the deviation of the core during the core removal operation, the diameter of the core removal knife 9 is designed to be about 9 mm, and the cutter head is designed to be concave inward , the concave part is an arc surface. After coring knife 9 contacts with fruit core, the cutter head of depression blocks and locates fruit core, makes fruit core advance according to the motion direction of coring knife 9, is pushed out at last.
作为本实用新型的优选方案,当去皮刀22的管壁较薄时,需要更长的行程才能将果肉挤出,此时的果皮会卡在花型孔8中无法掉落,因此本实用新型将所述去皮刀22的外径优选设计为20毫米,内径设计为16毫米,且采用不锈钢管制成。这样的设计使去皮刀22的行程缩短,减少去皮所用的时间,在确保完整挤出果肉的同时避免果皮卡在花型孔8内,使去核去皮加工得以顺利进行。As a preferred solution of the present utility model, when the tube wall of the peeling knife 22 is relatively thin, it takes a longer stroke to squeeze out the pulp, and the peel at this time will be stuck in the flower-shaped hole 8 and cannot fall. The outer diameter of the novel peeling knife 22 is preferably designed to be 20 millimeters, and the inner diameter is designed to be 16 millimeters, and is made of a stainless steel tube. Such design shortens the stroke of the peeling knife 22, reduces the time used for peeling, and avoids the peel from being stuck in the pattern hole 8 while ensuring the complete extrusion of the pulp, so that the peeling process can be carried out smoothly.
去核时,第一直线导轨电机10驱动去核刀9向下运动,去核刀9与果核接触并继续向下运动,直到将果核顶出定位孔4,实现去核操作,定位孔4中只剩果皮和果肉;接着,第一直线导轨电机10驱动去皮刀22向上运动,去皮刀22与果皮接触后将其托起,由于挡板7位于定位孔4的上方,因此当果皮与挡板7接触后被挡住,而果肉由于有弹性,在去皮刀22的挤压下从花型孔8中挤出,实现果皮和果肉分离操作。When removing the core, the first linear guide rail motor 10 drives the core removal knife 9 to move downward, and the core removal knife 9 contacts with the fruit core and continues to move downward until the fruit core is pushed out of the positioning hole 4 to realize the core removal operation and positioning Only peel and pulp are left in the hole 4; then, the first linear guide motor 10 drives the peeling knife 22 to move upwards, and the peeling knife 22 is held up after contacting the peel, because the baffle plate 7 is located above the positioning hole 4, Therefore when the peel is blocked after contacting the baffle plate 7, and the pulp is extruded from the pattern hole 8 under the extrusion of the peeling knife 22 to realize the separation operation of the peel and the pulp due to elasticity.
具体的,如图3所示,所述去废壳机构包括去壳棒13和横杆12。所述横杆12的一端与去核刀9固定连接,另一端与横杆12固定。所述横杆12竖直安装,且与定位孔4同轴。去皮操作完成后,由于果皮还留在定位孔4内,会影响下一个荔枝的加工,因此当果皮到达去废壳工位时,去壳棒13向下运动,从上往下将果皮从定位孔4中顶出。Specifically, as shown in FIG. 3 , the shell removal mechanism includes a shell removal rod 13 and a cross bar 12 . One end of the cross bar 12 is fixedly connected with the coring knife 9, and the other end is fixed with the cross bar 12. The cross bar 12 is vertically installed and coaxial with the positioning hole 4 . After the peeling operation is completed, because the peel still remains in the positioning hole 4, it will affect the processing of the next lychee, so when the peel reaches the shell removal station, the peeling rod 13 moves downward, and the peel is moved from top to bottom. Push out from positioning hole 4.
作为本实用新型的优选方案,由于塑料的形状容易塑造、重量轻、硬度能达到要求,因此本实用新型所述去壳棒13采用无毒塑料制成,这样设计有利于降低机器的生产成本和维修成本。As a preferred solution of the utility model, since the shape of the plastic is easy to shape, light in weight, and the hardness can meet the requirements, the shelling rod 13 described in the utility model is made of non-toxic plastic, and this design is conducive to reducing the production cost and the cost of the machine. Maintenance costs.
进一步的,所述去核去皮机构还包括用于收集果肉的推杆11、第二直线导轨和第二直线导轨电机19。所述第二直线导轨位于去核去皮工位的一侧,且水平设置。所述推杆11安装在第二直线导轨上,位于挡板7上方约1毫米的高度,从挡板7的一侧将果肉推向另一侧。所述第二直线导轨电机19与第二直线导轨连接,并驱动推杆11向前运动将果肉从挡板7上推出。Further, the core removal and peeling mechanism also includes a push rod 11 for collecting pulp, a second linear guide rail and a second linear guide motor 19 . The second linear guide is located on one side of the coring and peeling station, and is arranged horizontally. Described push rod 11 is installed on the second linear guide rail, is positioned at the height of about 1 millimeter above the baffle plate 7, and pushes the pulp from one side of the baffle plate 7 to the other side. The second linear guide motor 19 is connected with the second linear guide, and drives the push rod 11 to move forward to push out the pulp from the baffle plate 7 .
进一步的,为了定向推送果肉,避免果肉从挡板7的其他地方掉落,所述挡板7的两侧边上设有档边,挡板7与档边一同构成推杆11推送的通道。另外,所述推杆11的头部设计成弧形,在推送果肉时,果肉进入弧形的推杆11内定向向前运动,从而避免果肉跑偏掉落。Further, in order to directional push the pulp and prevent the pulp from falling from other places of the baffle plate 7, ribs are provided on both sides of the baffle plate 7, and the baffle plate 7 and the ribs together constitute a channel for pushing by the push rod 11. In addition, the head of the push rod 11 is designed to be arc-shaped, and when the pulp is pushed, the pulp enters the arc-shaped push rod 11 and moves forward, thereby avoiding deviation and falling of the pulp.
进一步的,为了提高机器的自动化程度,节省开机时人工调零、对孔的时间,所述荔枝去核去皮机还包括用于标记机械零点的复位开关20。所述复位开关20采用红外传感器或光电开关,所述复位开关20与控制器15连接,并分别安装在第一直线导轨、第二直线导轨和圆盘3上。机器启动后便会检测各复位开关20的状态,对第一直线导轨、第二直线导轨和圆盘3的位置进行复位,使去核刀9、去皮刀22和去壳棒13分别与圆盘3上的定位孔4对中,推杆11复位至零点位置,为下一轮果肉推送做准备。Further, in order to improve the degree of automation of the machine and save the time of manual zero adjustment and hole alignment when starting up, the litchi core removal and peeling machine also includes a reset switch 20 for marking the mechanical zero point. The reset switch 20 adopts an infrared sensor or a photoelectric switch, and the reset switch 20 is connected with the controller 15 and installed on the first linear guide rail, the second linear guide rail and the disc 3 respectively. Just can detect the state of each reset switch 20 after machine starts, the position of the first linear guide, the second linear guide and disc 3 is reset, and makes coring knife 9, peeling knife 22 and shelling bar 13 respectively The positioning hole 4 on the disc 3 is centered, and the push rod 11 is reset to the zero position to prepare for the next round of pulp pushing.
进一步的,所述荔枝去核去皮机还包括机架1、工作台2、电控箱14、总开关16、直流电机开关17和伺服电机开关18。所述工作台2和电控箱14安装在机架1上。所述转盘机构、预切机构、去核去皮机构和去废壳机构均设置在工作台2上,所述控制器15分别与电控箱14、总开关16、直流电机开关17和伺服电机开关18连接。Further, the litchi peeling and pitting machine also includes a frame 1, a workbench 2, an electric control box 14, a main switch 16, a DC motor switch 17 and a servo motor switch 18. The workbench 2 and the electric control box 14 are installed on the frame 1 . The turntable mechanism, the pre-cut mechanism, the core and peel mechanism and the shell removal mechanism are all arranged on the workbench 2, and the controller 15 is connected with the electric control box 14, the main switch 16, the DC motor switch 17 and the servo motor respectively. Switch 18 is connected.
本实用新型的工作过程和原理是:首先,工人将荔枝放入圆盘3上的定位孔4内(果蒂朝上),然后,伺服电机21驱动圆盘3转向预切工位,圆形刀片5将荔枝的果蒂部分切除;接着,伺服电机21驱动圆盘3转向去核去皮工位,去核刀9向下运动将果核顶出,去皮刀22向上运动与挡板7一起将果肉挤出;接着,推杆11向前运动,将果肉向前推走;最后,伺服电机21驱动圆盘3转向去废壳工位,去壳棒13向下运动将果皮顶出定位孔4。本实用新型的结构简单、操作方便、加工效果好。The working process and principle of the present utility model are: at first, the workman puts litchi into the positioning hole 4 on the disc 3 (the fruit stem faces upwards), then, the servo motor 21 drives the disc 3 to turn to the pre-cutting station, and the circular disc 3 turns to the pre-cutting station. The blade 5 partially cuts off the pedicle of the litchi; then, the servo motor 21 drives the disk 3 to turn to the pitting and peeling station, the pitting knife 9 moves downward to push out the fruit core, and the peeling knife 22 moves upward to meet the baffle plate 7 Squeeze out the pulp together; then, the push rod 11 moves forward to push the pulp forward; finally, the servo motor 21 drives the disc 3 to turn to the waste shell removal station, and the shell removal rod 13 moves downward to eject the peel and position it Hole 4. The utility model has the advantages of simple structure, convenient operation and good processing effect.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621285398.9U CN206324170U (en) | 2016-11-28 | 2016-11-28 | A kind of vertical semi-automatic lichee stoning skinning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621285398.9U CN206324170U (en) | 2016-11-28 | 2016-11-28 | A kind of vertical semi-automatic lichee stoning skinning machine |
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| CN206324170U true CN206324170U (en) | 2017-07-14 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106617166A (en) * | 2016-11-28 | 2017-05-10 | 华南农业大学 | Vertical and semi-automatic litchi kernel removing and peeling machine |
| CN107594571A (en) * | 2017-10-24 | 2018-01-19 | 彭红英 | One kind is automatic integrated to drive orange peel machine |
| CN109006961A (en) * | 2018-08-31 | 2018-12-18 | 张国庆 | A Shrimp Sheller Based on Quick Resetting of Elastic Elements |
| CN109938357A (en) * | 2017-12-21 | 2019-06-28 | 谢文聪 | A continuous automatic fruit core separator |
| CN110338434A (en) * | 2019-07-19 | 2019-10-18 | 中国农业大学 | An automatic separator for melon skin and meat in August |
-
2016
- 2016-11-28 CN CN201621285398.9U patent/CN206324170U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106617166A (en) * | 2016-11-28 | 2017-05-10 | 华南农业大学 | Vertical and semi-automatic litchi kernel removing and peeling machine |
| CN107594571A (en) * | 2017-10-24 | 2018-01-19 | 彭红英 | One kind is automatic integrated to drive orange peel machine |
| CN109938357A (en) * | 2017-12-21 | 2019-06-28 | 谢文聪 | A continuous automatic fruit core separator |
| CN109006961A (en) * | 2018-08-31 | 2018-12-18 | 张国庆 | A Shrimp Sheller Based on Quick Resetting of Elastic Elements |
| CN110338434A (en) * | 2019-07-19 | 2019-10-18 | 中国农业大学 | An automatic separator for melon skin and meat in August |
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Granted publication date: 20170714 Effective date of abandoning: 20200207 |