CN206316192U - CNC tube bending machine - Google Patents

CNC tube bending machine Download PDF

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Publication number
CN206316192U
CN206316192U CN201621260426.1U CN201621260426U CN206316192U CN 206316192 U CN206316192 U CN 206316192U CN 201621260426 U CN201621260426 U CN 201621260426U CN 206316192 U CN206316192 U CN 206316192U
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China
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assembly
cylinder
feed
slide rail
sliding
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CN201621260426.1U
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张良
孔明亮
李良有
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Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
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Hangzhou Heliang Mechanical Equipment Co Ltd
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Abstract

本实用新型公开了一种数控弯管机,其特征在于,包括机架、进给组件、送料装置、机头组件、换模组件、滑动靠模组件和CNC操作系统,机架顶部设有两条第一滑轨,进给组件安装在与第一滑轨上,送料装置设置在进给组件上,换模组件设置在机架的同一端,机头组件设置在换模组件上并通过气缸与换模组件活动连接,滑动靠模组件设置在机头组件顶部,CNC操作系统设置在机架的顶部。本实用新型数控弯管机结构简单,加工精度高、加工成本低、效率高、使用安全,适合加工焊接接头、阀芯等管件。

The utility model discloses a numerically controlled pipe bending machine, which is characterized in that it comprises a machine frame, a feeding assembly, a feeding device, a machine head assembly, a mold changing assembly, a sliding cam assembly and a CNC operating system, and the top of the machine frame is equipped with There are two first slide rails, the feed assembly is installed on the first slide rail, the feeding device is set on the feed assembly, the mold change assembly is set at the same end of the frame, and the head assembly is set on the mold change assembly and is flexibly connected with the mold change assembly through the cylinder, the sliding profile assembly is set on the top of the head assembly, and the CNC operating system is set on the top of the frame. The utility model has the advantages of simple structure, high processing precision, low processing cost, high efficiency and safe use, and is suitable for processing welding joints, valve cores and other pipe fittings.

Description

数控弯管机CNC pipe bender

技术领域technical field

本实用新型涉及弯管机技术领域,尤其涉及一种适合加工焊接接头、阀芯等管件的数控弯管机。The utility model relates to the technical field of pipe bending machines, in particular to a numerically controlled pipe bending machine suitable for processing welding joints, valve cores and other pipe fittings.

背景技术Background technique

在输送和连接的路径中,管道是不可或缺的连接件,比如进行液体、气体等介质的管道输送中,弯管是不可或缺的连接件,以改变管道的走向,方便输送。很多场所都对弯管有着极大的需求,且对弯管的要求各异,一些对安装空间有特殊要求,比如对空间尺寸要求越小越好,从而要求弯管安装更加紧凑,且需求更大。In the path of transportation and connection, the pipeline is an indispensable connector. For example, in the pipeline transportation of liquid, gas and other media, the elbow is an indispensable connector to change the direction of the pipeline and facilitate transportation. Many places have a great demand for bent pipes, and the requirements for bent pipes are different. Some have special requirements for installation space, such as the smaller the space size, the better, so that the installation of bent pipes is required to be more compact, and the demand is more big.

现有的弯管机中,当焊接了接头、阀芯的管件需要弯管时,传统做法都是增加弯管机的模位,这样不但造成加工成本高,而且效率也很低。In the existing pipe bending machine, when the pipe fittings welded with joints and valve cores need to be bent, the traditional method is to increase the die position of the pipe bending machine, which not only results in high processing costs, but also low efficiency.

实用新型内容Utility model content

本实用新型的目的在于针对上述不足,提供一种结构简单,加工精度高、加工成本低、效率高、使用安全,适合加工焊接接头、阀芯等管件的数控弯管机。The purpose of the utility model is to solve the above-mentioned deficiencies and provide a CNC pipe bending machine with simple structure, high processing precision, low processing cost, high efficiency and safe use, which is suitable for processing welding joints, valve cores and other pipe fittings.

本实用新型是这样实现的:The utility model is achieved in that:

一种数控弯管机,其特征在于,包括机架、进给组件、送料装置、机头组件、换模组件、滑动靠模组件和CNC操作系统,所述机架顶部设有两条第一滑轨,进给组件安装在与第一滑轨上,所述送料装置设置在进给组件上,所述换模组件设置在机架的同一端,所述机头组件设置在换模组件上并通过气缸与换模组件活动连接,所述滑动靠模组件设置在机头组件顶部,所述CNC操作系统设置在机架的顶部。A numerical control pipe bending machine is characterized in that it includes a frame, a feed assembly, a feeding device, a head assembly, a mold change assembly, a sliding profiling assembly and a CNC operating system, and the top of the frame is provided with two The first slide rail, the feeding assembly is installed on the first slide rail, the feeding device is arranged on the feeding assembly, the mold changing assembly is arranged at the same end of the frame, and the head assembly is arranged on the changing The mold assembly is movably connected with the mold changing assembly through the cylinder, the sliding cam assembly is arranged on the top of the head assembly, and the CNC operating system is arranged on the top of the frame.

进一步优选,所述进给组件包括进给平台、进给减速电机、齿轮齿条和至少两个定位块,所述进给平台底部设有与第一滑轨相配合的滑块,进给平台通过滑块安装在第一滑轨上,进给减速电机设置在进给平台上,齿轮齿条设置在机架的顶部并位于两条第一滑轨之间,所述进给减速电机主轴上设有齿轮,齿轮与齿轮齿条相互啮合连接,进给平台通过进给减速电机与齿轮齿条能够在第一滑轨上前后运动,所述定位块分别设置在机架顶部两端并位于两条第一滑轨之间。进给减速电机驱动齿轮齿条,以第一滑轨为导向实现机构前后运动。Further preferably, the feed assembly includes a feed platform, a feed reduction motor, a rack and pinion, and at least two positioning blocks, the bottom of the feed platform is provided with a slider that matches the first slide rail, and the feed platform The slider is installed on the first slide rail, the feed reduction motor is arranged on the feed platform, the rack and pinion is arranged on the top of the frame and between the two first slide rails, and the feed reduction motor main shaft is There are gears, the gears and the rack and pinion are meshed with each other, and the feed platform can move forward and backward on the first slide rail through the feed reduction motor and the rack and pinion. between the first rails. The rack and pinion is driven by the feed reduction motor, and the forward and backward movement of the mechanism is realized with the first slide rail as the guide.

进一步优选,所述送料装置包括送料减速电机、送料主轴、料夹气缸和连杆增力机构,所述送料减速电机设置在进给平台上,送料主轴的一端与送料减速电机连接,送料主轴的另一端设有料夹模,料夹气缸设置在送料减速电机的一侧,连杆增力机构设置在送料减速电机的前端并与送料减速电机连接,所述料夹气缸的气杆与连杆增力机构连接。送料减速电机驱动送料主轴旋转,料夹气缸通过驱动连杆增力机构,实现料夹模的松开与夹紧。Further preferably, the feeding device includes a feeding reduction motor, a feeding spindle, a feed clamp cylinder and a connecting rod booster mechanism, the feeding reduction motor is arranged on the feed platform, one end of the feeding spindle is connected with the feeding reduction motor, and the feeding spindle The other end is provided with a material clamping die, the material clamp cylinder is set on one side of the feeding deceleration motor, the connecting rod booster is arranged at the front end of the feeding deceleration motor and connected with the feeding deceleration motor, the air rod of the material clamping cylinder and the connecting rod booster Power Mechanism Connection. The feeding deceleration motor drives the feeding spindle to rotate, and the clamping cylinder realizes the loosening and clamping of the clamping mold by driving the connecting rod booster mechanism.

进一步优选,所述机头组件包括弯管电机、主轴、机头座和双行程气缸,所述机头座安装在换模组件上,弯管电机设置在机头座的底部,弯管电机与机头座通过主轴连接,机头座顶部设有第四滑轨,所述双行程气缸设置在机头座的底部。弯管电机为动力,配链轮传动,实现主轴的旋转,双行程气缸实现靠模的全退、半退。Further preferably, the head assembly includes a pipe bending motor, a main shaft, a headstock and a double-stroke cylinder, the headstock is installed on the mold changing assembly, the pipe bending motor is arranged at the bottom of the headstock, and the pipe bending motor It is connected with the headstock through the main shaft, the top of the headstock is provided with a fourth slide rail, and the double-stroke cylinder is arranged at the bottom of the headstock. The pipe bending motor is used as the power, and it is driven by a sprocket to realize the rotation of the main shaft. The double-stroke cylinder realizes the full and half retraction of the profiling.

进一步优选,所述换模组件包括换模固定座、左右移动气缸和第一上下换模气缸,所述换模固定座安装在机架的一端,换模固定座上设有第五滑轨,左右移动气缸设置在换模固定座底部的水平方向上,第一上下换模气缸设置在换模固定座的下方。通过第一上下换模气缸驱动,滑轨为导向实现机头组件的上下移动,通过左右换模气缸驱动,第五滑轨为导向实现机头组件的左右移动。Further preferably, the mold change assembly includes a mold change holder, a left and right moving cylinder and a first up and down mold change cylinder, the mold change holder is installed at one end of the frame, and a fifth slide rail is provided on the mold change holder , the left and right moving cylinders are arranged on the horizontal direction at the bottom of the mold changing holder, and the first up and down mold changing cylinders are arranged under the mold changing holder. Driven by the first up and down mold change cylinder, the slide rail is the guide to realize the up and down movement of the head assembly, driven by the left and right mold change cylinder, and the fifth slide rail is the guide to realize the left and right movement of the head assembly.

进一步优选,所述滑动靠模组件包括第二上下换模气缸、滑动靠模板、辅推气缸、靠模连接板和滑动靠模座,所述滑动靠模座的底部设有滑块并通过滑块安装在第四滑轨上,所述滑动靠模板正面水平方向上设有第二滑轨,滑动靠模板通过第二滑轨与滑动靠模座活动连接,滑动靠模板反面竖直方向上设有第三滑轨,靠模连接板与第三滑轨活动连接,所述第二上下换模气缸设置在滑动靠模板上,靠模连接板上设有靠模,第二上下换模气缸的气缸与靠模连接板连接,所述辅推气缸的一端与滑动靠模座连接,辅推气缸的另一端与滑动靠模板连接。通过在滑动靠模组件上设置第二上下换模气缸,辅推气缸实现靠模的前后运动,实现靠模单独上下换模,同一规格的圆模弯管时,通过换模可以实现配两个不同规格的靠模。通过靠模上下换模,原本三层模才能完成的产品,现在两层模就能完成,并且效率提高很多。Further preferably, the sliding cam assembly includes a second upper and lower mold changing cylinder, a sliding cam plate, an auxiliary push cylinder, a cam connecting plate and a sliding cam seat, the bottom of the sliding cam seat is provided with a slide block and passed through The slider is installed on the fourth slide rail, and a second slide rail is provided on the front side of the sliding template in the horizontal direction. A third slide rail is provided, and the cam connecting plate is movably connected with the third slide rail. The second up and down mold changing cylinder is arranged on the sliding cam, the cam connecting plate is provided with a cam, and the second up and down mold changing cylinder The cylinder is connected with the template connecting plate, one end of the auxiliary pushing cylinder is connected with the sliding cam base, and the other end of the auxiliary pushing cylinder is connected with the sliding template. By setting the second up and down mold changing cylinder on the sliding cam assembly, the auxiliary push cylinder realizes the forward and backward movement of the cam, and realizes the independent up and down mold changing of the cam. Models of different specifications. By changing the upper and lower molds of the profiling, the product that could only be completed with a three-layer mold can now be completed with a two-layer mold, and the efficiency is greatly improved.

进一步优选,所述靠模包括第一靠模和第二靠模。Further preferably, the profile includes a first profile and a second profile.

进一步优选,所述靠模上设有凹槽。Further preferably, grooves are provided on the master form.

本实用新型突出的实质性特点和显著的进步是:The outstanding substantive features and remarkable progress of the utility model are:

本实用新型的数控弯管机结构简单,加工精度高、加工成本低、效率高、使用安全,适合加工焊接接头、阀芯等管件。并且通过在滑动靠模组件上设置第二上下换模气缸,辅推气缸实现靠模的前后运动,实现靠模单独上下换模,同一规格的圆模弯管时,通过换模可以实现配两个不同规格的靠模;通过靠模上下换模,原本三层模才能完成的产品,现在两层模就能完成,且大大提高了加工效率。The numerical control pipe bending machine of the utility model has the advantages of simple structure, high processing precision, low processing cost, high efficiency and safe use, and is suitable for processing pipe fittings such as welded joints and valve cores. And by setting the second up and down mold changing cylinder on the sliding cam assembly, the auxiliary push cylinder realizes the forward and backward movement of the cam, and realizes the independent up and down mold changing of the cam. Two profiles of different specifications; by changing the profile up and down, the product that could only be completed with a three-layer mold can now be completed with a two-layer mold, and the processing efficiency is greatly improved.

附图说明Description of drawings

图1是本发数控弯管机的主视结构简图;Fig. 1 is the schematic diagram of the main structure of the CNC pipe bending machine of the present invention;

图2是本实用新型进给组件2的结构简图;Fig. 2 is a schematic structural diagram of the feed assembly 2 of the present invention;

图3是本实用新型送料装置3的结构简图;Fig. 3 is a schematic structural diagram of the utility model feeding device 3;

图4是本实用新型机头组件4的结构简图;Fig. 4 is the structural diagram of head assembly 4 of the present utility model;

图5是本实用新型换模组件5的结构简图;Fig. 5 is a schematic structural diagram of the mold changing assembly 5 of the present invention;

图6是本实用新型滑动靠模组件6的结构简图。Fig. 6 is a schematic structural diagram of the sliding cam assembly 6 of the present invention.

图中零部件名称:Part names in the picture:

机架1、进给组件2、送料装置3、机头组件4、换模组件5、滑动靠模组件6、CNC操作系统7、第一滑轨8、进给平台21、进给减速电机22、齿轮齿条23、定位块24、滑块25、送料减速电机31、送料主轴32、料夹模33、料夹气缸34、连杆增力机构35、弯管电机41、主轴42、机头座43、第四滑轨44、双行程气缸45、换模固定座51、第五滑轨52、左右移动气缸53、第一上下换模气缸54、第二上下换模气缸61、滑动靠模板62、第二滑轨63、辅推气缸64、第三滑轨65、靠模连接板66、第一靠模67、第二靠模68、滑动靠模座(69)。Frame 1, feed assembly 2, feeding device 3, machine head assembly 4, mold change assembly 5, sliding profile assembly 6, CNC operating system 7, first slide rail 8, feed platform 21, feed deceleration Motor 22, rack and pinion 23, positioning block 24, slide block 25, feeding reduction motor 31, feeding spindle 32, material clamping mold 33, material clamping cylinder 34, connecting rod booster mechanism 35, pipe bending motor 41, main shaft 42, Headstock 43, fourth slide rail 44, double-stroke cylinder 45, mold change holder 51, fifth slide rail 52, left and right moving cylinder 53, first up and down mold change cylinder 54, second up and down mold change cylinder 61, slide Formwork 62, the second slide rail 63, auxiliary pushing cylinder 64, the third slide rail 65, form connecting plate 66, the first form 67, the second form 68, sliding form base (69).

具体实施方式detailed description

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例的附图,对本实用新型实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于所描述的本实用新型的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the utility model. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , so it cannot be interpreted as a limitation of the present utility model.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "under" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

以下结合附图及实施例描述本实用新型的实施结构。Describe the implementation structure of the present utility model below in conjunction with accompanying drawing and embodiment.

实施例1Example 1

作为本实用新型的实施例,如图1所示,一种数控弯管机,包括机架1、进给组件2、送料装置3、机头组件4、换模组件5、滑动靠模组件6和CNC操作系统7,机架1顶部设有两条第一滑轨8,进给组件2安装在与第一滑轨8上,送料装置3设置在进给组件2上,换模组件5设置在机架1的同一端,机头组件4设置在换模组件5上并通过气缸与换模组件5活动连接,滑动靠模组件6设置在机头组件4顶部,CNC操作系统7设置在机架1的顶部。As an embodiment of the present utility model, as shown in Figure 1, a numerically controlled pipe bending machine includes a frame 1, a feed assembly 2, a feeding device 3, a head assembly 4, a die change assembly 5, and a slide arm assembly 6 and the CNC operating system 7, two first slide rails 8 are arranged on the top of the frame 1, the feed assembly 2 is installed on the first slide rails 8, the feeding device 3 is arranged on the feed assembly 2, and the module change Part 5 is set at the same end of the frame 1, the head assembly 4 is set on the mold change assembly 5 and is flexibly connected with the mold change assembly 5 through the cylinder, the sliding cam assembly 6 is set on the top of the head assembly 4, and the CNC The operating system 7 is arranged on the top of the rack 1 .

如图2所示,进给组件2包括进给平台21、进给减速电机22、齿轮齿条23和至少两个定位块24,进给平台21底部设有与第一滑轨8相配合的滑块25,进给平台21通过滑块25安装在第一滑轨8上,进给减速电机22设置在进给平台21上,齿轮齿条23设置在机架1顶部并位于两条第一滑轨8之间,进给减速电机22主轴上设有齿轮,齿轮与齿轮齿条23相互啮合连接,进给平台21通过进给减速电机22与齿轮齿条23能够在第一滑轨8上前后运动,定位块24分别设置在机架1顶部两端并位于两条第一滑轨8之间,通过进给减速电机驱动齿轮齿条,以第一滑轨为导向实现进给组件的前后运动。As shown in Figure 2, the feed assembly 2 includes a feed platform 21, a feed reduction motor 22, a rack and pinion 23 and at least two positioning blocks 24, the bottom of the feed platform 21 is provided with a Slide block 25, feed platform 21 is installed on the first slide rail 8 by slide block 25, feed reduction motor 22 is arranged on the feed platform 21, and pinion rack 23 is arranged on frame 1 top and is positioned at two first Between the slide rails 8, a gear is provided on the main shaft of the feed reduction motor 22, and the gear and the rack and pinion 23 are engaged with each other. Fore and aft movement, the positioning blocks 24 are respectively arranged at both ends of the top of the frame 1 and between the two first slide rails 8, the rack and pinion are driven by the feed reduction motor, and the front and rear of the feed assembly is realized with the first slide rail as the guide sports.

如图3所示,送料装置3包括送料减速电机31、送料主轴32、料夹气缸34和连杆增力机构35,送料减速电机31设置在进给平台21上,送料主轴32的一端与送料减速电机31连接,送料主轴32的另一端设有料夹模33,料夹气缸34设置在送料减速电机31的一侧,连杆增力机构35设置在送料减速电机31的前端并与送料减速电机31连接,料夹气缸34的气杆与连杆增力机构35连接,送料减速电机驱动送料主轴旋转,料夹气缸通过驱动连杆增力机构,实现料夹模对加工管件的松开与夹紧。As shown in Figure 3, feeding device 3 comprises feeding deceleration motor 31, feeding main shaft 32, material clip cylinder 34 and connecting rod booster mechanism 35, and feeding deceleration motor 31 is arranged on the feed platform 21, and one end of feeding main shaft 32 is connected with feeding Geared motor 31 is connected, and the other end of feeding main shaft 32 is provided with material folder mold 33, and material folder cylinder 34 is arranged on the side of feeding geared motor 31, and connecting rod booster mechanism 35 is arranged on the front end of feeding geared motor 31 and is connected with feeding geared motor. 31 connection, the gas rod of the clamping cylinder 34 is connected with the connecting rod boosting mechanism 35, the feeding reduction motor drives the feeding spindle to rotate, and the clamping cylinder drives the connecting rod boosting mechanism to realize the loosening and clamping of the processing pipe by the clamping die. tight.

如图4所示,机头组件4包括弯管电机41、主轴42、机头座43和双行程气缸45,机头座43安装在换模组件5上,弯管电机41设置在机头座43的底部,弯管电机41与机头座43通过主轴42连接,机头座43顶部设有第四滑轨44,双行程气缸45设置在机头座43的底部,弯管电机为动力,配链轮传动,实现主轴的旋转,通过主轴旋转来加工管件,双行程气缸实现靠模的全退、半退。As shown in Figure 4, the head assembly 4 includes a pipe bending motor 41, a main shaft 42, a head base 43 and a double-stroke cylinder 45, the head base 43 is installed on the mold changing assembly 5, and the pipe bending motor 41 is arranged on the machine head The bottom of seat 43, pipe bending motor 41 is connected with headstock 43 by main shaft 42, and the top of headstock 43 is provided with the 4th slide rail 44, and double stroke cylinder 45 is arranged on the bottom of headstock 43, and pipe bending motor is power , Equipped with sprocket drive to realize the rotation of the main shaft, and process the pipe fittings through the rotation of the main shaft. The double-stroke cylinder realizes the full retreat and half retreat of the profiling.

如图5所示,换模组件5包括换模固定座51、左右移动气缸53和第一上下换模气缸54,换模固定座51安装在机架1的一端,换模固定座51上设有第五滑轨52,左右移动气缸53设置在换模固定座51底部的水平方向上,第一上下换模气缸54设置在换模固定座51的下方,通过第一上下换模气缸驱动,滑轨为导向实现机头组件的上下移动,通过左右换模气缸驱动,第五滑轨为导向实现机头组件的左右移动。As shown in Figure 5, the mold change assembly 5 includes a mold change holder 51, a left and right moving cylinder 53 and a first up and down mold change cylinder 54, the mold change holder 51 is installed on one end of the frame 1, and the mold change holder 51 The fifth slide rail 52 is provided, and the left and right moving cylinders 53 are arranged on the horizontal direction at the bottom of the mold changing holder 51, and the first up and down mold changing cylinders 54 are arranged under the mold changing holder 51, driven by the first up and down mold changing cylinders. , the slide rail is the guide to realize the up and down movement of the head assembly, driven by the left and right mold changing cylinders, and the fifth slide rail is the guide to realize the left and right movement of the head assembly.

如图6所示,滑动靠模组件6包括第二上下换模气缸61、滑动靠模板62、辅推气缸64、靠模连接板66和滑动靠模座69,滑动靠模座69的底部设有滑块并通过滑块安装在第四滑轨44上,滑动靠模板62正面水平方向上设有第二滑轨63,滑动靠模板62通过第二滑轨63与滑动靠模座69活动连接,滑动靠模板62反面竖直方向上设有第三滑轨65,靠模连接板66与第三滑轨65活动连接,第二上下换模气缸61设置在滑动靠模板62上,第二上下换模气缸61的气缸与靠模连接板66连接,靠模连接板66上设有靠模,辅推气缸64的一端与滑动靠模座69连接,辅推气缸64的另一端与滑动靠模板62连接,靠模包括第一靠模67和第二靠模68,所述靠模上设有凹槽,可以将管件中焊接接头或阀芯放入凹槽中加工管件,通过在滑动靠模组件上设置第二上下换模气缸,辅推气缸实现靠模的前后运动,实现靠模单独上下换模,同一规格的圆模弯管时,通过换模可以实现配两个不同规格的靠模;通过靠模上下换模,原本三层模才能完成的产品,现在两层模就能完成,并且效率提高很多。As shown in Figure 6, the sliding cam assembly 6 includes a second up and down mold changing cylinder 61, a sliding cam template 62, an auxiliary pushing cylinder 64, a cam connecting plate 66 and a sliding cam seat 69, and the bottom of the sliding cam seat 69 A slide block is provided and installed on the fourth slide rail 44 by the slide block. A second slide rail 63 is provided on the front side of the slide template 62 horizontally. Connect, slide against template 62 and be provided with the 3rd slide rail 65 vertically on the opposite side of template, template connecting plate 66 is flexibly connected with the 3rd slide rail 65, the second up and down mold changing cylinder 61 is arranged on slide against template 62, the second The cylinder of the mold changing cylinder 61 is connected with the former connecting plate 66 up and down, and the former is provided with the former on the former connecting plate 66, and one end of the auxiliary pushing cylinder 64 is connected with the sliding former seat 69, and the other end of the auxiliary pushing cylinder 64 is connected with the sliding leaning plate. The template 62 is connected, and the former includes a first former 67 and a second former 68. The former is provided with a groove, and the welded joint or valve core in the pipe fitting can be put into the groove to process the pipe fitting. The second up and down mold change cylinder is set on the mold assembly, and the auxiliary push cylinder realizes the forward and backward movement of the master mold, and realizes the independent up and down mold change of the mold. Profiling: By changing the mold up and down, the product that could only be completed with a three-layer mold can now be completed with a two-layer mold, and the efficiency is greatly improved.

对所公开的实施例的上述说明,仅为了使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions of the disclosed embodiments are only intended to enable those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1.一种数控弯管机,其特征在于,包括机架(1)、进给组件(2)、送料装置(3)、机头组件(4)、换模组件(5)、滑动靠模组件(6)和CNC操作系统(7),所述机架(1)顶部设有两条第一滑轨(8),进给组件(2)安装在与第一滑轨(8)上,所述送料装置(3)设置在进给组件(2)上,所述换模组件(5)设置在机架(1)的同一端,所述机头组件(4)设置在换模组件(5)上并通过气缸与换模组件(5)活动连接,所述滑动靠模组件(6)设置在机头组件(4)顶部,所述CNC操作系统(7)设置在机架(1)的顶部。1. A numerically controlled pipe bender, characterized in that it comprises a frame (1), a feed assembly (2), a feeding device (3), a head assembly (4), a mold change assembly (5), a sliding arm Die assembly (6) and CNC operating system (7), the top of the frame (1) is provided with two first slide rails (8), and the feed assembly (2) is installed on the first slide rail (8) above, the feeding device (3) is set on the feed assembly (2), the die change assembly (5) is set at the same end of the frame (1), and the head assembly (4) is set on the change on the die assembly (5) and is flexibly connected with the die change assembly (5) through the cylinder, the sliding cam assembly (6) is arranged on the top of the head assembly (4), and the CNC operating system (7) is set on top of the rack (1). 2.根据权利要求1所述的数控弯管机,其特征在于,所述进给组件(2)包括进给平台(21)、进给减速电机(22)、齿轮齿条(23)和至少两个定位块(24),所述进给平台(21)底部设有与第一滑轨(8)相配合的滑块(25),进给平台(21)通过滑块(25)安装在第一滑轨(8)上,进给减速电机(22)设置在进给平台(21)上,齿轮齿条(23)设置在机架(1)顶部并位于两条第一滑轨(8)之间,所述进给减速电机(22)主轴上设有齿轮,齿轮与齿轮齿条(23)相互啮合连接,进给平台(21)通过进给减速电机(22)与齿轮齿条(23)能够在第一滑轨(8)上前后运动,所述定位块(24)分别设置在机架(1)顶部两端并位于两条第一滑轨(8)之间。2. The CNC pipe bender according to claim 1, characterized in that, the feed assembly (2) comprises a feed platform (21), a feed reduction motor (22), a rack and pinion (23) and at least Two positioning blocks (24), the bottom of the feed platform (21) is provided with a slide block (25) that matches the first slide rail (8), and the feed platform (21) is installed on the On the first slide rail (8), the feed reduction motor (22) is arranged on the feed platform (21), and the rack and pinion (23) is arranged on the top of the frame (1) and is located on the two first slide rails (8). ), the feed reduction motor (22) main shaft is provided with a gear, and the gear and the rack and pinion (23) are meshed with each other, and the feed platform (21) is connected to the rack and pinion (22) by the feed reduction motor (22) 23) It can move back and forth on the first slide rails (8), and the positioning blocks (24) are respectively arranged at both ends of the top of the frame (1) and between the two first slide rails (8). 3.根据权利要求1所述的数控弯管机,其特征在于,所述送料装置(3)包括送料减速电机(31)、送料主轴(32)、料夹气缸(34)和连杆增力机构(35),所述送料减速电机(31)设置在进给平台(21)上,送料主轴(32)的一端与送料减速电机(31)连接,送料主轴(32)的另一端设有料夹模(33),料夹气缸(34)设置在送料减速电机(31)的一侧,连杆增力机构(35)设置在送料减速电机(31)的前端并与送料减速电机(31)连接,所述料夹气缸(34)的气杆与连杆增力机构(35)连接。3. The CNC pipe bender according to claim 1, characterized in that, the feeding device (3) includes a feeding reduction motor (31), a feeding spindle (32), a clamp cylinder (34) and a connecting rod booster mechanism (35), the feed reduction motor (31) is arranged on the feed platform (21), one end of the feed spindle (32) is connected with the feed reduction motor (31), and the other end of the feed spindle (32) is provided with a material clip Die (33), material clip cylinder (34) is arranged on the side of feeding reduction motor (31), and connecting rod booster mechanism (35) is arranged on the front end of feeding reduction motor (31) and is connected with feeding reduction motor (31) , the air rod of the clamp cylinder (34) is connected with the connecting rod booster mechanism (35). 4.根据权利要求1所述的数控弯管机,其特征在于,所述机头组件(4)包括弯管电机(41)、主轴(42)、机头座(43)和双行程气缸(45),所述机头座(43)安装在换模组件(5)上,弯管电机(41)设置在机头座(43)的底部,弯管电机(41)与机头座(43)通过主轴(42)连接,机头座(43)顶部设有第四滑轨(44),所述双行程气缸(45)设置在机头座(43)的底部。4. The numerical control pipe bending machine according to claim 1, characterized in that, the head assembly (4) comprises a pipe bending motor (41), a main shaft (42), a head seat (43) and a double-stroke cylinder ( 45), the headstock (43) is installed on the mold change assembly (5), the pipe bending motor (41) is arranged on the bottom of the headstock (43), the pipe bending motor (41) and the headstock ( 43) Connected by the main shaft (42), the top of the headstock (43) is provided with a fourth slide rail (44), and the double stroke cylinder (45) is arranged at the bottom of the headstock (43). 5.根据权利要求1所述的数控弯管机,其特征在于,所述换模组件(5)包括换模固定座(51)、左右移动气缸(53)和第一上下换模气缸(54),所述换模固定座(51)安装在机架(1)的一端,换模固定座(51)上设有第五滑轨(52),左右移动气缸(53)设置在换模固定座(51)底部的水平方向上,第一上下换模气缸(54)设置在换模固定座(51)的下方。5. The numerical control pipe bending machine according to claim 1, characterized in that, the mold change assembly (5) includes a mold change holder (51), a left and right moving cylinder (53) and a first up and down mold change cylinder ( 54), the mold change holder (51) is installed on one end of the frame (1), the mold change holder (51) is provided with a fifth slide rail (52), and the left and right moving cylinder (53) is arranged on the mold change On the horizontal direction of the bottom of the fixed seat (51), the first up and down mold change cylinder (54) is arranged below the mold change fixed seat (51). 6.根据权利要求1所述的数控弯管机,其特征在于,所述滑动靠模组件(6)包括第二上下换模气缸(61)、滑动靠模板(62)、辅推气缸(64)、靠模连接板(66)和滑动靠模座(69),所述滑动靠模座(69)的底部设有滑块并通过滑块安装在第四滑轨(44)上,所述滑动靠模板(62)正面水平方向上设有第二滑轨(63),滑动靠模板(62)通过第二滑轨(63)与滑动靠模座(69)活动连接,滑动靠模板(62)反面竖直方向上设有第三滑轨(65),靠模连接板(66)与第三滑轨(65)活动连接,所述第二上下换模气缸(61)设置在滑动靠模板(62)上,第二上下换模气缸(61)的气缸与靠模连接板(66)连接,靠模连接板(66)上设有靠模,所述辅推气缸(64)的一端与滑动靠模座(69)连接,辅推气缸(64)的另一端与滑动靠模板(62)连接。6. The numerical control pipe bending machine according to claim 1, characterized in that, the sliding cam assembly (6) comprises a second up and down die changing cylinder (61), a sliding cam (62), an auxiliary pushing cylinder ( 64), profiling connecting plate (66) and sliding profiling base (69), the bottom of described sliding profiling base (69) is provided with slide block and is installed on the 4th slide rail (44) by slide block, so The sliding leaner template (62) is provided with a second slide rail (63) on the front horizontal direction, and the sliding leaner template (62) is flexibly connected with the sliding template seat (69) by the second slide rail (63), and the sliding leaner template ( 62) The third slide rail (65) is arranged on the vertical direction on the reverse side, and the former connecting plate (66) is movably connected with the third slide rail (65). On the template (62), the cylinder of the second up and down mold changing cylinder (61) is connected with the former connecting plate (66), and the former is provided with the former on the former connecting plate (66), and one end of the auxiliary pushing cylinder (64) It is connected with the slide cam base (69), and the other end of the auxiliary pushing cylinder (64) is connected with the slide cam (62). 7.根据权利要求6所述的数控弯管机,其特征在于,所述靠模包括第一靠模(67)和第二靠模(68)。7. The numerical control pipe bending machine according to claim 6, characterized in that, the profile comprises a first profile (67) and a second profile (68). 8.根据权利要求7所述的数控弯管机,其特征在于,所述靠模上设有凹槽。8. The CNC pipe bending machine according to claim 7, wherein grooves are provided on the master form.
CN201621260426.1U 2016-11-21 2016-11-21 CNC tube bending machine Expired - Fee Related CN206316192U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080453A (en) * 2016-11-21 2018-05-29 浙江长兴和良智能装备有限公司 CNC tube bending machine
CN111215495A (en) * 2018-11-23 2020-06-02 苏迈特智能科技(江苏)有限公司 Machine head for pipe bending machine and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080453A (en) * 2016-11-21 2018-05-29 浙江长兴和良智能装备有限公司 CNC tube bending machine
CN111215495A (en) * 2018-11-23 2020-06-02 苏迈特智能科技(江苏)有限公司 Machine head for pipe bending machine and working method thereof

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20170711