CN206309480U - A kind of emission-control equipment - Google Patents
A kind of emission-control equipment Download PDFInfo
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- CN206309480U CN206309480U CN201621192372.XU CN201621192372U CN206309480U CN 206309480 U CN206309480 U CN 206309480U CN 201621192372 U CN201621192372 U CN 201621192372U CN 206309480 U CN206309480 U CN 206309480U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及发动机尾气处理的技术领域,具体是涉及一种排气净化装置。The utility model relates to the technical field of engine tail gas treatment, in particular to an exhaust purification device.
背景技术Background technique
各行各业中电能的利用率越来而越高,对电能的需求量也相应增大,并且电能的使用环境也越来与广,但由于受环境的限制,有的环境中只能通过微型燃气热电联产机组来提供电能,因此微型燃气热电联产机组的结构设计成为了发展的重点方向。The utilization rate of electric energy in all walks of life is getting higher and higher, the demand for electric energy is also increasing correspondingly, and the use environment of electric energy is becoming wider and wider. However, due to the limitation of the environment, in some environments, only micro Gas-fired cogeneration units are used to provide electric energy, so the structural design of micro gas-fired cogeneration units has become a key direction of development.
但传统的微型燃气热电联产机组虽能产生电能,但对于尾气的排放并没有设置合理的尾气处理装置,导致尾气的随意排放,并且尾气净化不彻底,甚至有些尾气处理装置的尾气过滤之后直接排放,不仅造成能源的大量浪费,还造成噪声污染,危害环境的同时还不利于资源利用,有悖科学发展观。并且随着环境保护理念的深化,人们对环保的意识不断加强,这种没有合理的尾气处理装置的微型燃气热电联产机组难以符合现代社会的发展需求,因此需要设计一种带有合理尾气处理装置的微型燃气热电联产机组,而这种合理的尾气处理装置需要符合节能减排和绿色环保的设计特点,才能满足发展需要。However, although the traditional micro gas-fired cogeneration units can generate electricity, there is no reasonable exhaust gas treatment device for the exhaust gas emission, resulting in random exhaust gas discharge, and the exhaust gas purification is not thorough, and even some exhaust gas treatment devices are directly filtered after the exhaust gas is filtered. Emissions not only cause a large waste of energy, but also cause noise pollution, which is not only harmful to the environment, but also not conducive to resource utilization, which is contrary to the scientific development concept. And with the deepening of the concept of environmental protection, people's awareness of environmental protection continues to increase. This kind of micro gas cogeneration unit without reasonable exhaust gas treatment device can hardly meet the development needs of modern society. Therefore, it is necessary to design a system with reasonable exhaust gas treatment. The micro gas-fired cogeneration unit of the device, and this reasonable tail gas treatment device needs to meet the design characteristics of energy saving, emission reduction and green environmental protection in order to meet the development needs.
综上所述,现有的微型燃气热电联产机组的尾气处理装置存在尾气净化不彻底,能源利用率不高,噪音大的问题。To sum up, the exhaust gas treatment device of the existing micro gas-fired cogeneration unit has the problems of incomplete exhaust gas purification, low energy utilization rate and high noise.
实用新型内容Utility model content
针对现有技术中存在的上述问题,现旨在提供一种排气净化装置,以设置三个功能模块,将尾气从排气口导入到净化模块中实现初步净化,再将尾气导入到能源利用模块中,收集部分尾气中的能量,进行二次利用,提高能源利用率,最后将尾气导入到减噪模块中,在降低噪音的同时还对尾气进行进一步的净化,彻底净化尾气,解决现有尾气处理装置中存在尾气净化不彻底、噪音大的问题。In view of the above-mentioned problems existing in the prior art, it is now intended to provide an exhaust gas purification device, which is provided with three functional modules, and the exhaust gas is introduced into the purification module from the exhaust port to realize preliminary purification, and then the exhaust gas is introduced into the energy utilization In the module, the energy in part of the exhaust gas is collected for secondary use to improve the energy utilization rate. Finally, the exhaust gas is introduced into the noise reduction module. While reducing the noise, the exhaust gas is further purified to completely purify the exhaust gas and solve the existing The exhaust gas treatment device has the problems of incomplete exhaust gas purification and high noise.
具体技术方案如下:The specific technical scheme is as follows:
一种排气净化装置,具有这样的特征,包括:净化模块、能源利用模块、减噪模块,发动机排气口与净化模块通过第一管道连接,净化模块背离发动机排气口的一端通过第二管道与能源利用模块连接,能源利用模块背离净化模块的一端通过第三管道连接有减噪模块。An exhaust purification device has the following characteristics, including: a purification module, an energy utilization module, and a noise reduction module, the engine exhaust port is connected to the purification module through a first pipeline, and the end of the purification module away from the engine exhaust port passes through a second The pipeline is connected to the energy utilization module, and the end of the energy utilization module away from the purification module is connected to the noise reduction module through the third pipeline.
上述的一种排气净化装置,其中,净化模块为三元催化器。The above exhaust purification device, wherein the purification module is a three-way catalytic converter.
上述的一种排气净化装置,其中,能源利用模块为烟水换热器。The above-mentioned exhaust purification device, wherein the energy utilization module is a smoke-water heat exchanger.
上述的一种排气净化装置,其中,在烟水换热器上设置有用水进口和用水出口,且用水出口与净化模块处于烟水换热器的同一侧。The above-mentioned exhaust purification device, wherein a water inlet and a water outlet are provided on the smoke-water heat exchanger, and the water outlet and the purification module are on the same side of the smoke-water heat exchanger.
上述的一种排气净化装置,其中,减噪模块为消声器。The above exhaust purification device, wherein the noise reduction module is a muffler.
上述的一种排气净化装置,其中,净化模块、能源利用模块以及减噪模块与各个管道之间均为可拆卸连接。The above-mentioned exhaust purification device, wherein the purification module, the energy utilization module and the noise reduction module are detachably connected to each pipeline.
上述的一种排气净化装置,其中,消声器内设置有粉尘过滤器。In the above-mentioned exhaust gas purification device, a dust filter is arranged in the muffler.
上述的一种排气净化装置,其中,连接发动机排气口和净化模块之间的第一管道呈不规则弯曲设置。In the above-mentioned exhaust purification device, the first pipeline connecting the engine exhaust port and the purification module is arranged in irregular bends.
上述技术方案的积极效果是:1、将尾气处理装置设置成三个相对独立的模块,可自由拆卸,且安装和拆卸方便,便于后期的维护;2、设置消声器,使尾气在排放的过程中不会出现过大的噪音,不会造成噪声污染;3、在消声器中设置有粉尘过滤器,使尾气经过三元催化器净化一遍后再经过粉尘过滤器的净化,双重净化,使尾气净化更加彻底,减少环境污染;4、设置子通过在尾气处理装置中设置烟水换热器,是尾气中的热量能与用水进行热交换,完成能量的再次吸收和利用,提高节能减排的有益效果。The positive effects of the above technical solution are: 1. The exhaust gas treatment device is set into three relatively independent modules, which can be disassembled freely, and the installation and disassembly are convenient, which is convenient for later maintenance; 2. The muffler is installed so that the exhaust gas There will be no excessive noise and no noise pollution; 3. A dust filter is installed in the muffler, so that the exhaust gas is purified by the three-way catalytic converter and then purified by the dust filter. Double purification makes the exhaust gas purification more efficient. Thoroughly reduce environmental pollution; 4. Set up a smoke-water heat exchanger in the tail gas treatment device, so that the heat in the tail gas can exchange heat with water, complete the reabsorption and utilization of energy, and improve the beneficial effect of energy saving and emission reduction .
附图说明Description of drawings
图1为本实用新型的一种排气净化装置的实施例的结构图;Fig. 1 is the structural diagram of the embodiment of a kind of exhaust purification device of the present utility model;
图2为本实用新型的一较佳实施例的一视角的结构图。Fig. 2 is a structural diagram of a viewing angle of a preferred embodiment of the present invention.
附图中:1、三元催化器;2、烟水换热器;21、进气口;22、出气口;3、消声器;31、出气通道;41、第一管道;42、第二管道;43、第三管道;5、用水出口。In the drawings: 1. three-way catalytic converter; 2. smoke-water heat exchanger; 21. air inlet; 22. air outlet; 3. muffler; 31. air outlet channel; 41. first pipe; 42. second pipe ; 43, the third pipeline; 5, water outlet.
具体实施方式detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图1至附图2对本实用新型提供的技术方案作具体阐述,但以下内容不作为本实用新型的限定。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the following embodiments are combined with accompanying drawings 1 to 2 to elaborate on the technical solutions provided by the utility model, but the following content does not constitute the utility model A new type of limitation.
图1为本实用新型的一种排气净化装置的实施例的结构图;图2为本实用新型的一较佳实施例的一视角的结构图。如图1和图2所示,本实施例提供的排气净化装置包括:第一管道41、第二管道42、第三管道43、三元催化器1、烟水换热器2、进气口21、出气口22、用水出口5、消声器3以及出气通道31。Fig. 1 is a structural diagram of an embodiment of an exhaust purification device of the present invention; Fig. 2 is a structural diagram of a preferred embodiment of the present invention from a perspective. As shown in Figures 1 and 2, the exhaust gas purification device provided in this embodiment includes: a first pipeline 41, a second pipeline 42, a third pipeline 43, a three-way catalytic converter 1, a smoke-water heat exchanger 2, an air intake Port 21, air outlet 22, water outlet 5, muffler 3 and air outlet channel 31.
具体的,发动机排气口(未标出)上连接有第一管道41,在第一管道41背离连接发动机排气口(未标出)的一侧连接有三元催化器1,尾气从发动机排气口(未标出)排出,经过第一管道41进入三元催化器1,三元催化器1实现对尾气的初步净化,过滤掉尾气中的有害成分,减少有害物质排放到空气中。Specifically, a first pipe 41 is connected to the engine exhaust port (not marked), and a three-way catalytic converter 1 is connected to the side of the first pipe 41 away from the engine exhaust port (not marked), and the exhaust gas is exhausted from the engine. The air port (not marked) is discharged, and enters the three-way catalytic converter 1 through the first pipeline 41. The three-way catalytic converter 1 realizes the preliminary purification of the exhaust gas, filters out harmful components in the exhaust gas, and reduces the emission of harmful substances into the air.
具体的,在三元催化器1背离发动机排气口(未标出)的一端连接有第二管道42,第二管道42的一端与三元催化器1相通,第二管道42的另一端连接在烟水换热器2上并与烟水换热器2连通。Specifically, the end of the three-way catalytic converter 1 away from the engine exhaust port (not marked) is connected with a second pipeline 42, one end of the second pipeline 42 communicates with the three-way catalytic converter 1, and the other end of the second pipeline 42 is connected It is on the smoke-water heat exchanger 2 and communicates with the smoke-water heat exchanger 2 .
更加具体的,烟水换热器2呈矩形设置,且烟水换热器2上设置有进气口21和出气口22,进气口21通过第二管道42连接于三元催化器1上,出气口22与消声器3连接,尾气经过三元催化器1后通过烟水换热器2的进气口21进入到烟水换热器2,并通过烟水换热器2的出气口22进入到消声器3中。More specifically, the smoke-water heat exchanger 2 is arranged in a rectangular shape, and the smoke-water heat exchanger 2 is provided with an air inlet 21 and an air outlet 22, and the air inlet 21 is connected to the three-way catalytic converter 1 through the second pipe 42 , the gas outlet 22 is connected to the muffler 3, the exhaust gas enters the smoke-water heat exchanger 2 through the air inlet 21 of the smoke-water heat exchanger 2 after passing through the three-way catalytic converter 1, and passes through the gas-water heat exchanger 2 through the gas outlet 22 into the muffler 3.
烟水换热器2上还设置有用水进口(未标出)和用水出口5,用水进口(未标出)连接于外置水源(未标出)上,用水出口5与三元催化器1位于烟水换热器2的同一侧,且用水出口5连接于外界用户的储水装置(未标出)中。The smoke-water heat exchanger 2 is also provided with a water inlet (not shown) and a water outlet 5, the water inlet (not shown) is connected to an external water source (not shown), and the water outlet 5 is connected to the three-way catalytic converter 1 It is located on the same side of the smoke-water heat exchanger 2, and the water outlet 5 is connected to a water storage device (not shown) of an external user.
具体的,烟水换热器2的出气口22通过第三管道43与消声器3连接,且消声器3通过第三管道43与烟水换热器2连通,便于尾气从烟水换热器2中排出后进入到消声器3中。Specifically, the gas outlet 22 of the smoke-water heat exchanger 2 is connected to the muffler 3 through the third pipe 43, and the muffler 3 is communicated with the smoke-water heat exchanger 2 through the third pipe 43, so that the exhaust gas flows from the smoke-water heat exchanger 2 After being discharged, it enters the muffler 3.
更加具体的,在消声器3内设置有粉尘过滤装置(未标出),保证尾气在通过消声器3时,尾气中的粉尘会充分被粉尘过滤器(未标出)吸收,进一步减少排入大气中的污染物量。More specifically, a dust filter device (not shown) is provided in the muffler 3 to ensure that when the exhaust gas passes through the muffler 3, the dust in the exhaust gas will be fully absorbed by the dust filter (not shown), further reducing the discharge into the atmosphere amount of pollutants.
消声器3背离连接烟水换热器2的一侧设置有出气通道31,出气通道31自由设置,将进一步过滤的尾气排放到自然空气中。An air outlet channel 31 is provided on the side of the muffler 3 facing away from the smoke-water heat exchanger 2, and the air outlet channel 31 is freely arranged to discharge the further filtered exhaust gas into the natural air.
作为优选的实施方式,第一管道41与发动机排气口(未标出)通过螺纹连接件(未标出)连接,方便尾气处理装置在发动机上的安装和拆卸,并且可使连接更加牢固,安全性更高。As a preferred embodiment, the first pipeline 41 is connected to the engine exhaust port (not marked) through a threaded connector (not marked), which facilitates the installation and disassembly of the exhaust gas treatment device on the engine, and can make the connection more firm. More security.
作为优选的实施方式,与发动机排气口(未标出)连接的第一管道41上设置多处弯折,尾气在第一管道41中通过时可通过弯折的管道壁进行缓冲,避免尾气直接冲击三元催化器1,延长三元催化器1的使用年限。As a preferred embodiment, the first pipe 41 connected to the engine exhaust port (not marked) is provided with multiple bends, and when the exhaust gas passes through the first pipe 41, it can be buffered by the bent pipe wall to avoid exhaust gas Direct impact on the three-way catalytic converter 1, prolonging the service life of the three-way catalytic converter 1.
作为优选的实施方式,尾气处理装置分为三个模块,且三个模块与各管道之间均为可拆卸连接,方便后期的维护,并且可在某一模块损坏后更换相应模块即可,不需要整体更换尾气处理装置,节约了成本。As a preferred embodiment, the exhaust gas treatment device is divided into three modules, and the three modules are detachably connected to each pipeline, which is convenient for later maintenance, and the corresponding module can be replaced after a certain module is damaged. It is necessary to replace the tail gas treatment device as a whole, which saves the cost.
本实施例提供的排气净化装置可为VCG15S燃气微型热电联产机组发动机排气净化装置。The exhaust purification device provided in this embodiment can be an engine exhaust purification device of a VCG15S gas-fired micro cogeneration unit.
本实施例提供的排气净化装置,包括净化模块、能源利用模块、减噪模块,发动机排气口(未标出)与净化模块通过第一管道41连接,净化模块背离发动机排气口(未标出)的一端通过第二管道42与能源利用模块连接,能源利用模块背离净化模块的一端通过第三管道43连接有减噪模块,结构设计合理,布局紧凑;通过设置三元催化器1,过滤掉尾气中的有害物质,避免污染空气;并在尾气处理装置中设置烟水换热器2,使尾气中的热量能与用水进行热交换,完成能量的再次吸收和利用,提高节能减排的有益效果;最后将尾气通过消声器3后再排出,减少尾气排放的噪音,避免噪声污染;通过将尾气处理装置设置成三个相对独立的模块,且均可自由拆卸,安装和拆卸方便,便于后期的维护;通过在消声器3中设置有粉尘过滤器(未标出),使尾气经过三元催化器1净化后再经过粉尘过滤器(未标出)净化,双重净化,使尾气净化更加彻底,减少环境污染。The exhaust purification device provided in this embodiment includes a purification module, an energy utilization module, and a noise reduction module. The engine exhaust port (not shown) is connected to the purification module through a first pipeline 41, and the purification module is away from the engine exhaust port (not shown). One end marked) is connected to the energy utilization module through the second pipeline 42, and the end of the energy utilization module away from the purification module is connected to the noise reduction module through the third pipeline 43, the structure design is reasonable, and the layout is compact; by setting the three-way catalytic converter 1, Filter out harmful substances in the exhaust gas to avoid polluting the air; and install a smoke-water heat exchanger 2 in the exhaust gas treatment device, so that the heat in the exhaust gas can exchange heat with water, complete energy reabsorption and utilization, and improve energy saving and emission reduction beneficial effect; finally, the exhaust gas is discharged through the muffler 3, reducing the noise of exhaust emission and avoiding noise pollution; by setting the exhaust gas treatment device into three relatively independent modules, all of which can be freely disassembled, easy to install and disassemble, and convenient Later maintenance; by installing a dust filter (not shown) in the muffler 3, the exhaust gas is purified by the three-way catalytic converter 1 and then purified by the dust filter (not shown). Double purification makes the exhaust gas purification more thorough ,reduce environmental pollution.
以上仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本实用新型说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本实用新型的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the implementation and protection scope of the present utility model. For those skilled in the art, they should be able to realize that any use of the utility model specification and illustration content made Solutions obtained by equivalent replacements and obvious changes shall all be included in the protection scope of the present utility model.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107355288A (en) * | 2017-09-19 | 2017-11-17 | 安吉安畅道路施救服务有限公司 | A kind of exhaust heat-energy environmental protection utilizes device |
| CN114699914A (en) * | 2022-03-25 | 2022-07-05 | 重庆长安汽车股份有限公司 | Tail gas purification device for engine test bed |
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- 2016-11-03 CN CN201621192372.XU patent/CN206309480U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107355288A (en) * | 2017-09-19 | 2017-11-17 | 安吉安畅道路施救服务有限公司 | A kind of exhaust heat-energy environmental protection utilizes device |
| CN114699914A (en) * | 2022-03-25 | 2022-07-05 | 重庆长安汽车股份有限公司 | Tail gas purification device for engine test bed |
| CN114699914B (en) * | 2022-03-25 | 2023-05-16 | 重庆长安汽车股份有限公司 | Tail gas purifying device for engine test bed |
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