CN206306405U - Automatic water gap shearing and feeding-distribution device - Google Patents
Automatic water gap shearing and feeding-distribution device Download PDFInfo
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- CN206306405U CN206306405U CN201621392491.XU CN201621392491U CN206306405U CN 206306405 U CN206306405 U CN 206306405U CN 201621392491 U CN201621392491 U CN 201621392491U CN 206306405 U CN206306405 U CN 206306405U
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- 238000009826 distribution Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 238000010008 shearing Methods 0.000 title claims description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 210000000078 claw Anatomy 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 5
- 238000000429 assembly Methods 0.000 claims 5
- 238000001179 sorption measurement Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 30
- 239000000463 material Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 239000002699 waste material Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 235000013405 beer Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
本实用新型公开了自动剪水口及分料装置,包括支架、模具组和可升降以及水平滑动的气缸机构,所述模具组安装在支架的底板上,所述支架的上部架设有滑轨,所述气缸机构可滑动地安装在滑轨上,所述丝杠一端连接有电机,所述气缸机构套装在丝杠上并滑动安装在滑轨上,所述气缸机构的输出端安装有用于夹持产品的夹持组件,所述模具组包括切料模组和安装在切料模组一侧的定位模组,所述切料模组设有用于剪切产品水口的裁刀,所述切料模组一侧设有用于接收水口和成品的收料组件。本实用新型提供了一种可以自动剪切水口的装置,该装置可以准确切除注塑成型品上的水口,并将水口和成品分开处理。
The utility model discloses an automatic water trimmer and a material distribution device, comprising a bracket, a mold group and a cylinder mechanism capable of lifting and sliding horizontally. The mold group is installed on the bottom plate of the bracket. The cylinder mechanism is slidably installed on the slide rail, one end of the lead screw is connected with a motor, the cylinder mechanism is set on the lead screw and slidably installed on the slide rail, and the output end of the cylinder mechanism is installed with a The clamping assembly of the product, the mold group includes a cutting module and a positioning module installed on one side of the cutting module, the cutting module is provided with a cutter for cutting the product nozzle, the cutting One side of the module is provided with a receiving assembly for receiving nozzles and finished products. The utility model provides a device capable of automatically cutting the spout, which can accurately cut off the spout on the injection molded product, and process the spout and the finished product separately.
Description
技术领域technical field
本实用新型涉及注塑技术领域,尤其涉及一种自动剪水口及分料装置。The utility model relates to the technical field of injection molding, in particular to an automatic water cutter and a material distribution device.
背景技术Background technique
随着目前注塑行业的发展,许多注塑机采用多模腔注塑,这样而已有效提高注塑的效率,然而随着多模腔的实用,产品成型后需要对注塑时残留的水口进行剪切,现在多采用人工进行剪切水口。通过人手操作剪水口,或者直接掰断,这样的话,影响产品的外观,后续还要安排工位削平水口;再者,产品数量奇多,一模多件,一啤产品工人门要剪多次,剪断水口后,切口非常锋利,会有一系列导致划伤割伤等安全隐患。而且做好一个产品之后,又要自己取下一个产品,这样的话,人手剪水口本来就要花费大量的劳动力;另外,取下一个产品又要浪费时间。类似采用自动化进行剪切水口的设备也逐渐出现,但是大多只能进行剪切,不能讲剪切后的产品和水口分开放置,目前现有的技术,缺陷很大,智能化很低,虽然一定程度上提高了生产效率,但是还是需要人工进行辅助帮忙,因此需要一种全自动剪切水口,并将水口和产品分离的装置来解决这样的问题。With the current development of the injection molding industry, many injection molding machines use multi-cavity injection, which can effectively improve the efficiency of injection molding. The nozzle is cut manually. Manually operate the nozzle, or directly break it off. In this case, the appearance of the product will be affected, and a station will be arranged to level the nozzle in the future; moreover, the number of products is too large, and there are many pieces in one mold. The door of a beer product needs to be cut many times. , After cutting the nozzle, the incision is very sharp, and there will be a series of safety hazards such as scratches and cuts. And after a product is finished, another product will be taken off by oneself again, and in this case, a large amount of labor will be spent to cut the spout by hand; in addition, it will waste time to take off another product. Similar equipment that uses automation to cut the nozzle is also gradually appearing, but most of them can only be cut, and the cut product and the nozzle cannot be placed separately. The current existing technology has great defects and low intelligence. To a certain extent, the production efficiency has been improved, but manual assistance is still required. Therefore, a device that fully automatically cuts the nozzle and separates the nozzle from the product is needed to solve this problem.
实用新型内容Utility model content
为了克服上述现有技术的不足,本实用新型提供了一种可以自动剪切水口的装置,该装置可以准确切除注塑成型品上的水口,并将水口和成品分开处理。In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides a device that can automatically cut the nozzle, which can accurately cut the nozzle on the injection molded product, and process the nozzle and the finished product separately.
本实用新型解决其技术问题所采用的技术方案为:The technical scheme that the utility model solves its technical problem adopts is:
自动剪水口及分料装置,包括支架、模具组和可升降以及水平滑动的气缸机构,所述模具组安装在支架的底板上,所述支架的上部架设有滑轨,所述气缸机构可滑动地安装在滑轨上,所述气缸机构的输出端安装有用于夹持产品的夹持组件,所述模具组包括切料模组和安装在切料模组一侧的定位模组,所述切料模组设有用于剪切产品水口的裁刀,所述切料模组一侧设有用于接收水口和成品的收料组件。The automatic water nozzle and material distribution device includes a bracket, a mold group and a cylinder mechanism that can be lifted and moved horizontally. The mold group is installed on the bottom plate of the bracket. The upper part of the bracket is equipped with a slide rail. The cylinder mechanism can slide installed on the slide rail, the output end of the cylinder mechanism is installed with a clamping assembly for clamping the product, the mold set includes a cutting module and a positioning module installed on one side of the cutting module, the The material cutting module is provided with a cutter for cutting the nozzle of the product, and one side of the material cutting module is provided with a receiving assembly for receiving the nozzle and the finished product.
作为上述技术方案的改进,所述支架的上部架设有丝杠,所述丝杠一端连接有电机,所述气缸机构套装在丝杠上并滑动安装在滑轨上。As an improvement of the above technical solution, a lead screw is erected on the upper part of the bracket, and one end of the lead screw is connected to a motor, and the cylinder mechanism is sleeved on the lead screw and slidably installed on the slide rail.
作为上述技术方案的改进,所述气缸机构设有两组,包括第一气缸组和第二气缸组,所述第一气缸组向下设有第一气缸,所述第一气缸的输出端连接有第一夹持组件,所述第一夹持组件包括用于吸附产品的吸头和夹持水口的第一卡爪。As an improvement of the above technical solution, the cylinder mechanism is provided with two groups, including a first cylinder group and a second cylinder group, the first cylinder group is provided with a first cylinder downwards, and the output end of the first cylinder is connected to There is a first clamping assembly, and the first clamping assembly includes a suction head for absorbing the product and a first jaw for clamping the spout.
作为上述技术方案的改进,所述第二气缸组包括向下设置的第二气缸和第二夹持组件,所述第二夹持组件包括与第二气缸输出端连接的固定板,所述固定板下方安装有压力板以及活动安装压力板上的产品夹,所述产品夹穿过压力板并可开合撑紧产品,所述压力板中部设有可夹持水口的第二卡爪。As an improvement of the above technical solution, the second cylinder group includes a second cylinder set downwards and a second clamping assembly, the second clamping assembly includes a fixing plate connected to the output end of the second cylinder, the fixing A pressure plate is installed under the plate and a product clamp on the pressure plate is movable. The product clamp passes through the pressure plate and can be opened and closed to tighten the product. The middle part of the pressure plate is provided with a second claw that can clamp the nozzle.
作为上述技术方案的改进,所述切料模组包括底座和中心对称地安装在底座左右两侧的刀具组,所述底座上开设有若干便于产品定位的U型槽,所述底座设有导轨。As an improvement of the above technical solution, the cutting module includes a base and a set of knives installed symmetrically on the left and right sides of the base, the base is provided with a number of U-shaped grooves to facilitate product positioning, and the base is provided with guide rails .
作为上述技术方案的改进,所述刀具组包括安装在底座上的第三气缸以及与第三气缸输出端连接的刀架,所述刀架可滑动安装在导轨上,所述裁刀安装在刀架上。As an improvement of the above technical solution, the knife set includes a third air cylinder installed on the base and a knife rest connected to the output end of the third air cylinder, the knife rest is slidably installed on the guide rail, and the cutting knife is installed on the knife on the shelf.
作为上述技术方案的改进,所述底座上前后两侧还安装有用于支撑产品并对产品限位的托块。As an improvement of the above technical solution, supporting blocks for supporting the product and limiting the position of the product are installed on the front and rear sides of the base.
作为上述技术方案的改进,所述定位模组设有模具座,所述模具座上设有若干用于辅助产品定位的限位块和定位槽。As an improvement of the above technical solution, the positioning module is provided with a mold base, and the mold base is provided with a number of limit blocks and positioning grooves for assisting product positioning.
作为上述技术方案的改进,所述收料组件包括用于收集水口的收集槽和用于接收成品的传送带,所述收集槽位于传送带与切料模组之间。As an improvement of the above technical solution, the receiving assembly includes a collecting trough for collecting the spout and a conveyor belt for receiving finished products, and the collecting trough is located between the conveyor belt and the cutting module.
本实用新型的有益效果有:The beneficial effects of the utility model have:
本实用新型使用高精度治具,对待加工产品定位;通过气缸带动抓手抓取产品;通过精密的高速丝杠传动,把产品带到剪切模组上,剪切完成后通过气缸抓手分开处理废料和成品,产品通过传送带传送到检查线上,水口废料通过另外一个容器回收起来,该装置结构简单,设计合理,可以快速剪切水口,并处理废料,功能齐全。The utility model uses high-precision fixtures to position the products to be processed; drives the gripper to grab the product through the cylinder; drives the product to the cutting module through the precise high-speed screw drive, and separates it through the gripper of the cylinder after cutting Process waste and finished products, the products are sent to the inspection line through the conveyor belt, and the nozzle waste is recovered through another container. The device has a simple structure and a reasonable design. It can quickly cut the nozzle and process waste, and has complete functions.
附图说明Description of drawings
下面结合附图及具体实施例对本实用新型作进一步说明,其中:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described, wherein:
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2是本实用新型实施例的第二气缸组的结构示意图;Fig. 2 is the structural representation of the second cylinder bank of the utility model embodiment;
图3是本实用新型实施例的切料模组的结构示意图;Fig. 3 is the structural representation of the material cutting module of the utility model embodiment;
图4是本实用新型实施例的定位模组的结构示意图;Fig. 4 is a schematic structural view of a positioning module in an embodiment of the present invention;
图5是本实用新型实施例的第一气缸组的结构示意图。Fig. 5 is a schematic structural view of the first cylinder group of the embodiment of the present invention.
具体实施方式detailed description
参见图1至图5 ,本实用新型的自动剪水口及分料装置,包括支架1、模具组2和可升降以及水平滑动的气缸机构3,所述模具组2安装在支架1的底板13上,所述支架1的上部架设有滑轨11和丝杠12,所述丝杠12一端连接有电机14,所述气缸机构3套装在丝杠12上并滑动安装在滑轨11上,通过电机14的转动,可以同时控制气缸机构3在支架1上的滑动,方便搬运产品进行加工。Referring to Fig. 1 to Fig. 5, the utility model's automatic water trimmer and material distribution device includes a bracket 1, a mold group 2 and a cylinder mechanism 3 that can lift and slide horizontally, and the mold group 2 is installed on the bottom plate 13 of the bracket 1 , the upper part of the bracket 1 is provided with a slide rail 11 and a lead screw 12, and one end of the lead screw 12 is connected with a motor 14, and the cylinder mechanism 3 is set on the lead screw 12 and slidably installed on the slide rail 11, and the motor The rotation of 14 can control the sliding of the cylinder mechanism 3 on the support 1 at the same time, which facilitates the handling of products for processing.
参见图1和图5,所述气缸机构3的输出端安装有用于夹持产品的夹持组件,所述气缸机构3设有两组,包括第一气缸组31和第二气缸组32,两组气缸组可以同步升起或下降。所述第一气缸组31向下设有第一气缸313,所述第一气缸313的输出端连接有第一夹持组件311,所述第一夹持组件311包括用于吸附产品的吸头和夹持水口的第一卡爪312,吸头可以通过安装在第一气缸组31上的气缸系统控制是否吸附产品,第一卡爪312可以张开或闭合。当第一气缸组31下降到位后,吸头吸附产品,同时第一卡爪312卡紧水口,完成这些动作后,第一气缸313升起并将待加工产品提起。1 and 5, the output end of the cylinder mechanism 3 is equipped with a clamping assembly for clamping the product, the cylinder mechanism 3 is provided with two groups, including a first cylinder group 31 and a second cylinder group 32, two Groups of cylinders can be raised or lowered synchronously. The first cylinder group 31 is provided with a first cylinder 313 downwards, the output end of the first cylinder 313 is connected with a first clamping assembly 311, and the first clamping assembly 311 includes a suction head for absorbing products With the first claw 312 clamping the nozzle, the suction head can control whether to absorb products through the cylinder system installed on the first cylinder group 31, and the first claw 312 can be opened or closed. After the first cylinder group 31 is lowered in place, the suction head absorbs the product, and the first claw 312 grips the nozzle at the same time. After completing these actions, the first cylinder 313 rises and lifts the product to be processed.
参见图1和图2,所述第二气缸组32包括向下设置的第二气缸321和第二夹持组件322,所述第二夹持组件322包括与第二气缸321输出端连接的固定板323,所述固定板323下方安装有压力板324以及活动安装压力板324上的产品夹325,所述产品夹325穿过压力板324并可开合撑紧产品,所述压力板324中部设有可夹持水口的第二卡爪326。在切料模组21切断水口后,产品夹325张开并撑紧产品,同时第二卡爪326抓住已经切断的水口,并跟随第二气缸321完成后续动作。1 and 2, the second cylinder group 32 includes a second cylinder 321 disposed downwards and a second clamping assembly 322, and the second clamping assembly 322 includes a fixed cylinder connected to the output end of the second cylinder 321. Plate 323, a pressure plate 324 and a product clamp 325 on the movable pressure plate 324 are installed under the fixed plate 323, the product clamp 325 passes through the pressure plate 324 and can be opened and closed to tighten the product, and the middle part of the pressure plate 324 A second claw 326 capable of clamping the nozzle is provided. After the cutting module 21 cuts off the nozzle, the product clamp 325 opens and tightens the product, while the second claw 326 grabs the cut nozzle and follows the second cylinder 321 to complete the follow-up action.
参见图3和图4,所述模具组2包括切料模组21和安装在切料模组21左侧的定位模组22,所述切料模组21设有用于剪切产品水口的裁刀217,所述切料模组21包括底座211和中心对称地安装在底座211左右两侧的刀具组212,所述底座211上开设有若干便于产品定位的U型槽213,所述底座211设有导轨214。所述刀具组212包括安装在底座211上的第三气缸215以及与第三气缸215输出端连接的刀架216,所述刀架216可滑动安装在导轨214上,所述刀架216上安装有用于剪切水口的裁刀217。所述底座211上前后两侧还安装有用于支撑产品并对产品限位的托块218。所述定位模组22设有模具座221,所述模具座221上设有若干用于辅助产品定位的限位块222和定位槽223。Referring to Fig. 3 and Fig. 4, described mold group 2 comprises material cutting module 21 and the positioning module 22 that is installed on the left side of material cutting module 21, and described material cutting module 21 is provided with the trimmer that is used for shearing product nozzle. Knife 217, the cutting module 21 includes a base 211 and a knife set 212 symmetrically installed on the left and right sides of the base 211, the base 211 is provided with a number of U-shaped grooves 213 that are convenient for product positioning, and the base 211 Guide rails 214 are provided. The tool set 212 includes a third air cylinder 215 installed on the base 211 and a knife rest 216 connected to the output end of the third air cylinder 215, the knife rest 216 is slidably mounted on the guide rail 214, and the knife rest 216 is installed on the There is a cutter 217 for cutting the nozzle. Supporting blocks 218 are installed on the front and rear sides of the base 211 for supporting the product and limiting the position of the product. The positioning module 22 is provided with a mold base 221, and the mold base 221 is provided with a plurality of limiting blocks 222 and positioning grooves 223 for assisting product positioning.
进一步参见图1,所述切料模组21右侧设有用于接收水口和成品的收料组件4,所述收料组件4包括用于收集水口的收集槽41和用于接收成品的传送带42,所述收集槽41位于传送带与切料模组21之间。Referring further to FIG. 1 , the right side of the cutting module 21 is provided with a receiving assembly 4 for receiving nozzles and finished products, and the receiving assembly 4 includes a collection tank 41 for collecting nozzles and a conveyor belt 42 for receiving finished products , the collecting tank 41 is located between the conveyor belt and the cutting module 21 .
当其他设备或人工将待加工的产品放置在定位模组22上后,依靠限位块222和定位槽223的定位,第一气缸组31降下到位后,同时吸头吸附待加工产品,第一卡爪312卡紧水口。与此同时第二气缸组32也降下,通过产品夹325张开并撑紧已经加工完成的产品,同时第二卡爪326抓住已经切断的水口,当第一气缸组31和第二气缸组32完成这些动作后,气缸系统控制第二气缸321和第一气缸313升起,电机14的带动丝杠12转动,气缸机构3在滑轨12上沿收料组件4一侧滑动。待移动到收集槽41位置后,气缸系统控制第二夹持组件322中的第二卡爪326松开已经切断的水口废料,水口废料掉入收集槽41内进行回收再利用。电机14继续带动气缸机构3向收料组件4一侧滑动,待第二夹持组件322到达传送带42后,此时第一夹持组件311夹持待加工产品达到切料模组21的正上方;气缸系统同时控制第二夹持组件322和第一夹持组件311下降,并将所夹持产品分别放入传送带42和切料模组21上,传送带42将成品送入下一工序中,第一夹持组件311压紧待加工产品,切料模组21上的第三气缸215推动裁刀217对产品进行裁切。待完成裁切工作后,第二夹持组件322和第一夹持组件311升起进行复位,回归到初始位置并重复刚才的动作。When the product to be processed is placed on the positioning module 22 by other equipment or manually, relying on the positioning of the limit block 222 and the positioning groove 223, after the first cylinder group 31 is lowered to the position, the suction head absorbs the product to be processed at the same time, the first Claw 312 locks the nozzle. At the same time, the second cylinder group 32 also descends, and the product that has been processed is opened and tightened by the product clamp 325. At the same time, the second claw 326 grabs the cut-off nozzle. When the first cylinder group 31 and the second cylinder group 32 After completing these actions, the cylinder system controls the second cylinder 321 and the first cylinder 313 to rise, the driven screw 12 of the motor 14 rotates, and the cylinder mechanism 3 slides on the slide rail 12 along the receiving assembly 4 side. After moving to the collection tank 41, the cylinder system controls the second jaw 326 in the second clamping assembly 322 to loosen the cut nozzle waste, and the nozzle waste falls into the collection tank 41 for recycling. The motor 14 continues to drive the cylinder mechanism 3 to slide towards the side of the receiving assembly 4. After the second clamping assembly 322 reaches the conveyor belt 42, the first clamping assembly 311 clamps the product to be processed and reaches directly above the cutting module 21. The cylinder system simultaneously controls the second clamping assembly 322 and the first clamping assembly 311 to descend, and the clamped products are put into the conveyor belt 42 and the cutting module 21 respectively, and the conveyor belt 42 sends the finished product into the next process, The first clamping assembly 311 presses the product to be processed, and the third cylinder 215 on the cutting module 21 pushes the cutter 217 to cut the product. After the cutting work is completed, the second clamping assembly 322 and the first clamping assembly 311 are lifted up to reset, return to the initial position and repeat the previous action.
以上所述,只是本实用新型的较佳实施方式而已,但本实用新型并不限于上述实施例,只要其以任何相同或相似手段达到本实用新型的技术效果,都应属于本实用新型的保护范围。The above is only a preferred embodiment of the utility model, but the utility model is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the utility model by any same or similar means, it should belong to the protection of the utility model scope.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621392491.XU CN206306405U (en) | 2016-12-16 | 2016-12-16 | Automatic water gap shearing and feeding-distribution device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621392491.XU CN206306405U (en) | 2016-12-16 | 2016-12-16 | Automatic water gap shearing and feeding-distribution device |
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| Publication Number | Publication Date |
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| CN206306405U true CN206306405U (en) | 2017-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621392491.XU Expired - Fee Related CN206306405U (en) | 2016-12-16 | 2016-12-16 | Automatic water gap shearing and feeding-distribution device |
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| CN (1) | CN206306405U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111216314A (en) * | 2020-03-19 | 2020-06-02 | 南通金池塑胶有限公司 | Automatic unloader of injection molding |
| CN112828586A (en) * | 2020-12-31 | 2021-05-25 | 厦门科鑫电子有限公司 | Fully automatic precision three-in-one assembly and molding machine |
| CN113233186A (en) * | 2021-04-28 | 2021-08-10 | 芜湖市晟源电器有限公司 | Transfer device is used in processing of washing machine panel |
-
2016
- 2016-12-16 CN CN201621392491.XU patent/CN206306405U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111216314A (en) * | 2020-03-19 | 2020-06-02 | 南通金池塑胶有限公司 | Automatic unloader of injection molding |
| CN111216314B (en) * | 2020-03-19 | 2022-01-11 | 南通金池塑胶有限公司 | Automatic unloader of injection molding |
| CN112828586A (en) * | 2020-12-31 | 2021-05-25 | 厦门科鑫电子有限公司 | Fully automatic precision three-in-one assembly and molding machine |
| CN113233186A (en) * | 2021-04-28 | 2021-08-10 | 芜湖市晟源电器有限公司 | Transfer device is used in processing of washing machine panel |
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