CN206306158U - A kind of spring shearing device that can automatically remove raw material material head - Google Patents
A kind of spring shearing device that can automatically remove raw material material head Download PDFInfo
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- CN206306158U CN206306158U CN201621347285.7U CN201621347285U CN206306158U CN 206306158 U CN206306158 U CN 206306158U CN 201621347285 U CN201621347285 U CN 201621347285U CN 206306158 U CN206306158 U CN 206306158U
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Abstract
本实用新型公开了一种能自动去除原材料料头的弹条切断装置,包括上刀和设置在底板上的下刀、导轨、气缸、左限位块支座和第一固定板;所述气缸通过气缸固定板设置在导轨上,在导轨上设置滑块,所述滑块与气缸的活塞杆连接;在滑块的前端设置限位块;在左限位块支座上设置左限位块;在第一固定板上设置第二固定板,在第二固定板上设置右限位块。本实用新型的优点是:能够对弹条原材料料头进行自动去除,且控制精确,适用性强,降低了成本,用机械代替人工控制料头长短,去除料头时工人不必再用力拉住9米长的原材料,只需要靠限位块的限位作用即可精确控制料头的长短,节省了原材料。
The utility model discloses an elastic strip cutting device capable of automatically removing the head of a raw material, which comprises an upper knife, a lower knife arranged on a bottom plate, a guide rail, a cylinder, a left limit block support and a first fixed plate; the cylinder The cylinder fixing plate is arranged on the guide rail, and the slide block is set on the guide rail, and the slide block is connected with the piston rod of the cylinder; a limit block is set at the front end of the slide block; a left limit block is set on the left limit block support ; Set the second fixed plate on the first fixed plate, and set the right limit block on the second fixed plate. The utility model has the advantages that: it can automatically remove the head of the raw material of the elastic strip, and the control is precise, the applicability is strong, the cost is reduced, the length of the head is controlled by machinery instead of manual, and the worker does not have to pull the 9 Meter-long raw materials, only need to rely on the limit function of the limit block to accurately control the length of the material head, saving raw materials.
Description
技术领域technical field
本实用新型涉及一种能自动去除原材料料头的弹条切断装置。The utility model relates to an elastic strip cutting device which can automatically remove raw material ends.
背景技术Background technique
弹条切断工序需将每根9米长的原材料切断成符合要求尺寸的一件件短料,同时必须先去除9米长的原材料的料头部分。传统的原材料料头的去除方式都采用的是手工控制方式,都是工人凭经验控制料头长度,由于每根9米长的原材料的送料采用的是自动送料轮进行送料,去除料头时工人要用力拉住9米长的原材料,只让料头部分露出切刀口并保持一段时间后进行去除料头,劳动强度大,生产效率低且自动化程度不高,并且经常出现因为人为的原因没有控制好料头的长短而导致原材料浪费的情况。The clip cutting process needs to cut each 9-meter-long raw material into short pieces that meet the required size, and at the same time, the head part of the 9-meter-long raw material must be removed first. The traditional way of removing the material head is manual control, and the workers control the length of the head by experience. Since each 9-meter-long raw material is fed by an automatic feeding wheel, the worker removes the head. It is necessary to pull the 9-meter-long raw material with force, and only let the material head part expose the cutting edge and keep it for a period of time to remove the material head. The labor intensity is high, the production efficiency is low and the degree of automation is not high, and there is often no control due to human reasons. The length of the good head leads to the waste of raw materials.
发明内容Contents of the invention
本实用新型克服了现有技术中的缺点,提供了一种能自动去除原材料料头的弹条切断装置。The utility model overcomes the disadvantages of the prior art, and provides an elastic strip cutting device which can automatically remove the head of the raw material.
本实用新型的技术方案是:一种能自动去除原材料料头的弹条切断装置,包括上刀和设置在底板上的下刀、导轨、气缸、左限位块支座和第一固定板;所述气缸通过气缸固定板设置在导轨上,在导轨上设置滑块,所述滑块与气缸的活塞杆连接;在滑块的前端设置限位块;在左限位块支座上设置左限位块;在第一固定板上设置第二固定板,在第二固定板上设置右限位块。The technical solution of the utility model is: an elastic strip cutting device capable of automatically removing the head of the raw material, including an upper knife and a lower knife arranged on the bottom plate, a guide rail, a cylinder, a left limit block support and a first fixed plate; The cylinder is set on the guide rail through the cylinder fixing plate, and a slide block is set on the guide rail, and the slide block is connected with the piston rod of the cylinder; a limit block is set at the front end of the slide block; A limit block; a second fixed plate is set on the first fixed plate, and a right limit block is set on the second fixed plate.
与现有技术相比,本实用新型的优点是:Compared with the prior art, the utility model has the advantages of:
本实用新型利用机械原理,电气原理,达到了对弹条切断的料头进行自动去除的功能,控制精确,适用性强,降低了成本。该装置是用机械代替人工控制料头长短,去除料头时工人不必再用力拉住9米长的原材料,只需要靠限位块10的限位作用即可精确控制料头的长短,节省了人工,解决了现有技术存在的劳动强度大、原材料浪费大的技术问题,改善了工人的劳动环境,达到了提高生产效率,提高自动化程度的目的。The utility model utilizes the mechanical principle and the electrical principle to achieve the function of automatically removing the material head cut off by the elastic strip, and has precise control, strong applicability and reduced cost. This device uses machinery instead of manpower to control the length of the material head. When removing the material head, the worker does not have to forcefully pull the 9-meter-long raw material. It only needs to rely on the limit function of the limit block 10 to accurately control the length of the material head, saving Manually solves the technical problems of high labor intensity and large waste of raw materials in the existing technology, improves the working environment of workers, and achieves the purpose of improving production efficiency and increasing the degree of automation.
附图说明Description of drawings
本实用新型将通过例子并参照附图的方式说明,其中:The utility model will be explained by way of example and with reference to the accompanying drawings, wherein:
图1是本装置的主视图;Fig. 1 is the front view of this device;
图2是本装置的俯视图;Fig. 2 is the top view of this device;
图3是本装置的滑块4的零件图:(1)为主视图、(2)为侧视图、(3)为俯视图;Fig. 3 is the parts figure of the slide block 4 of this device: (1) is main view, (2) is side view, (3) is top view;
图4是本装置的导轨5的零件图:(1)为主视图、(2)为俯视图;Fig. 4 is the part figure of the guide rail 5 of this device: (1) is main view, (2) is top view;
图5是本装置的气缸固定板6的零件图:(1)为主视图、(2)为俯视图;Fig. 5 is the part figure of the cylinder fixed plate 6 of this device: (1) is main view, (2) is top view;
图6是本装置的导向销子9的零件图;Fig. 6 is the part diagram of the guide pin 9 of this device;
图7是本装置的限位块10的零件图:(1)为主视图、(2)为俯视图;Fig. 7 is the component diagram of the stop block 10 of this device: (1) is main view, (2) is top view;
图8是本装置的左限位块15的零件图:(1)为主视图、(2)为侧视图;Fig. 8 is the part diagram of the left limit block 15 of this device: (1) is main view, (2) is side view;
图9是本装置的导向套16的零件图:(1)为主视图、(2)为侧视图;Fig. 9 is the parts diagram of the guide sleeve 16 of this device: (1) is a front view, (2) is a side view;
图10是本装置的右限位块21的零件图:(1)为主视图、(2)为侧视图;Fig. 10 is a parts diagram of the right limit block 21 of the device: (1) is a front view, and (2) is a side view;
图11是本装置的底板1、支座14、左限位块15、第一固定板19、第二固定板20和右限位块21的局部装配图。Fig. 11 is a partial assembly diagram of the bottom plate 1, the support 14, the left limiting block 15, the first fixing plate 19, the second fixing plate 20 and the right limiting block 21 of the device.
具体实施方式detailed description
一种能自动去除原材料料头的弹条切断装置,如图1和图2所示,包括:底板1、下刀座2、下刀固定板3、滑块4、导轨5、气缸固定板6、气缸7、圆柱压缩弹簧8、导向销子9、限位块10、下刀11、上刀12、上刀座13、左限位块支座14、左限位块15、导向套16、调节螺栓17、固定座18、第一固定板19、第二固定板20和右限位块21。A spring strip cutting device capable of automatically removing raw material heads, as shown in Figure 1 and Figure 2, comprising: a bottom plate 1, a lower knife seat 2, a lower knife fixing plate 3, a slider 4, a guide rail 5, and a cylinder fixing plate 6 , cylinder 7, cylindrical compression spring 8, guide pin 9, limit block 10, lower knife 11, upper knife 12, upper knife seat 13, left limit block support 14, left limit block 15, guide sleeve 16, Adjust the bolt 17 , the fixing seat 18 , the first fixing plate 19 , the second fixing plate 20 and the right limit block 21 .
其中,底板1安装于切断机的工作台上,下刀座2安装于底板1上,下刀固定板3安装于下刀座2上,对下刀11起固定作用,滑块4(形状和结构如图3所示)安装于气缸7上,气缸7在导轨5(形状和结构如图4所示)的导向作用下带动滑块4做前后水平移动,导轨5安装于底板1上,气缸固定板6(形状和结构如图6所示)焊接于导轨5上,对气缸7起固定作用,圆柱压缩弹簧8安装于限位块10(形状和结构如图7所示)正下方,导向销子9(形状和结构如图6所示)安装于圆柱压缩弹簧8内并固定在滑块4内,限位块10在导向销子9和滑块4的共同导向作用下借助圆柱压缩弹簧8的弹力和切断机的压力做上下垂直移动,下刀11和上刀12分别安装于下刀座2和上刀座13上。Wherein, the bottom plate 1 is installed on the workbench of the cutting machine, the lower knife seat 2 is installed on the bottom plate 1, the lower knife fixing plate 3 is installed on the lower knife seat 2, and the lower knife 11 is fixed, and the slider 4 (shape and The structure is shown in Figure 3) is installed on the cylinder 7, and the cylinder 7 drives the slider 4 to move horizontally back and forth under the guidance of the guide rail 5 (shape and structure shown in Figure 4). The guide rail 5 is installed on the bottom plate 1, and the cylinder The fixed plate 6 (shape and structure shown in Figure 6) is welded on the guide rail 5 to fix the cylinder 7, and the cylindrical compression spring 8 is installed directly below the limit block 10 (shape and structure shown in Figure 7), guiding The pin 9 (shape and structure shown in Figure 6) is installed in the cylindrical compression spring 8 and fixed in the slider 4, and the limit block 10 is guided by the cylindrical compression spring under the joint guidance of the guide pin 9 and the slider 4 The elastic force of 8 and the pressure of cutting machine move vertically up and down, and the lower knife 11 and the upper knife 12 are installed on the lower knife seat 2 and the upper knife seat 13 respectively.
支座14安装于底板1上,左限位块15(形状和结构如图8所示)安装于支座14上,对切断后的一根根短料起左限位作用,导向套16(形状和结构如图9所示)安装于调节螺栓17上,调节螺栓17安装于固定座18上,对切断料起长度调节作用,第一固定板19安装于底板1上,第二固定板20焊接于第一固定板19上,右限位块21(形状和结构如图10所示)安装于第二固定板20上,对切断后的一根根短料起右限位作用。Bearing 14 is installed on the base plate 1, and left stop block 15 (shape and structure as shown in Figure 8) is installed on the support 14, plays the left limit action to the short material after cutting off, and guide sleeve 16 ( Shape and structure shown in Figure 9) are installed on the adjusting bolt 17, and the adjusting bolt 17 is installed on the fixed seat 18, and the length adjustment effect is played on the cutting material, the first fixed plate 19 is installed on the base plate 1, and the second fixed plate 20 Welded on the first fixed plate 19, the right limit block 21 (shape and structure as shown in Figure 10) is installed on the second fixed plate 20, and acts as a right limit to the short pieces after cutting.
图11是本装置的底板1、支座14、左限位块15、第一固定板19、第二固定板20和右限位块21的局部装配图。组装后的装配图上有一条圆弧形的轨迹一直延伸到第一固定板19的另一端,第一固定板19的内部被加工出了一条开口,该圆弧形的轨迹用于切断成型后的一根根相同尺寸的短料的出料口,一根根相同尺寸的短料从该出料口滚落到料架上。该装置采用两组对称设置(两个支座14和左限位块15,以及两个第二固定板20和右限位块21),便于一根根相同尺寸的短料有两个支点而能顺利的滚落到料架上。Fig. 11 is a partial assembly diagram of the bottom plate 1, the support 14, the left limiting block 15, the first fixing plate 19, the second fixing plate 20 and the right limiting block 21 of the device. On the assembly drawing after assembly, there is an arc-shaped trajectory extending to the other end of the first fixing plate 19, and an opening is processed inside the first fixing plate 19, and the arc-shaped trajectory is used for cutting off the formed The discharge port for short materials of the same size, and the short materials of the same size roll down from the discharge port to the material rack. The device adopts two sets of symmetrical settings (two supports 14 and the left limit block 15, and two second fixed plates 20 and the right limit block 21), which is convenient for short materials of the same size to have two fulcrums. It can be rolled smoothly onto the shelf.
本实用新型的工作原理是:当需要去除9米长的原材料的料头部分时,气缸7做伸出动作,在导轨5的导向作用下带动滑块4向前水平移动,将限位块10置于下刀11的正前方,对料头起限位作用;自动送料轮(由于非本装置的组成部分,所以未在附图中示出)将9米长的原材料送入切断刀中,同时使原材料与限位块10相接触;切断机滑块下行开始对原材料的料头部分进行切除,限位块10在导向销子9和滑块4的共同导向作用下借助切断机的压力向下垂直移动,与此同时料头部分被切断后也一起向下垂直移动,料头被切除,料头从切断机的工作台板(即底板1)上设置的中心孔掉落到料头斗中;当原材料的料头部分被切除后,切断机滑块上行,限位块10借助圆柱压缩弹簧8的弹力向上垂直移动(复位),同时气缸7做收缩动作,在导轨5的导向作用下带动滑块4向后水平移动,将限位块10置于下刀11的侧方(不影响正常送料);切断工序进入正常切料阶段,在左限位块15和右限位块21的左右限位作用,以及导向套16的导向作用下,自动送料轮将被切去料头的原材料输送至接触到调节螺栓17的端部,原材料被限位后,被切断成一根根相同尺寸的短料,待下一根原材料需要去除料头时重复上述操作。The working principle of the utility model is: when it is necessary to remove the material head part of the 9-meter-long raw material, the cylinder 7 is stretched out, and under the guidance of the guide rail 5, the slider 4 is driven to move horizontally forward, and the limit block 10 It is placed directly in front of the lower knife 11 to limit the material head; the automatic feeding wheel (not shown in the accompanying drawings because it is not a part of the device) sends the 9-meter-long raw material into the cutting knife, At the same time, the raw material is brought into contact with the limit block 10; the slider of the cutting machine starts to cut off the head part of the raw material, and the limit block 10 is guided by the pressure of the cutting machine under the joint guidance of the guide pin 9 and the slider 4. Move vertically downward, and at the same time, the material head part is cut off and also moves vertically downward together, the material head is cut off, and the material head falls from the center hole set on the working table of the cutting machine (that is, the bottom plate 1) to the material head hopper Middle; when the head part of the raw material is cut off, the slider of the cutting machine goes up, and the limit block 10 moves vertically upwards (reset) with the help of the elastic force of the cylindrical compression spring 8, and at the same time, the cylinder 7 performs a shrinking action. Drive the slider 4 to move horizontally backward, and place the limit block 10 on the side of the lower knife 11 (without affecting the normal feeding); the cutting process enters the normal cutting stage, and the left limit block 15 and the right limit block 21 Under the action of the left and right limit and the guidance of the guide sleeve 16, the automatic feeding wheel will transport the raw material whose head has been cut off to the end that touches the adjusting bolt 17. After the raw material is limited, it is cut into pieces of the same size. Short material, repeat the above operation when the next raw material needs to remove the material head.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621347285.7U CN206306158U (en) | 2016-12-09 | 2016-12-09 | A kind of spring shearing device that can automatically remove raw material material head |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621347285.7U CN206306158U (en) | 2016-12-09 | 2016-12-09 | A kind of spring shearing device that can automatically remove raw material material head |
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| CN206306158U true CN206306158U (en) | 2017-07-07 |
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| CN201621347285.7U Expired - Fee Related CN206306158U (en) | 2016-12-09 | 2016-12-09 | A kind of spring shearing device that can automatically remove raw material material head |
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| CN (1) | CN206306158U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106426331A (en) * | 2016-12-09 | 2017-02-22 | 中铁隆昌铁路器材有限公司 | Elastic strip cut-off device and method capable of automatically removing raw material heads |
| CN109176279A (en) * | 2018-09-27 | 2019-01-11 | 中铁隆昌铁路器材有限公司 | ω type spring fly-cutting special fixture and clamp method |
-
2016
- 2016-12-09 CN CN201621347285.7U patent/CN206306158U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106426331A (en) * | 2016-12-09 | 2017-02-22 | 中铁隆昌铁路器材有限公司 | Elastic strip cut-off device and method capable of automatically removing raw material heads |
| CN106426331B (en) * | 2016-12-09 | 2018-06-26 | 中铁隆昌铁路器材有限公司 | A kind of spring disconnecting device that can automatically remove raw material material head and method |
| CN109176279A (en) * | 2018-09-27 | 2019-01-11 | 中铁隆昌铁路器材有限公司 | ω type spring fly-cutting special fixture and clamp method |
| CN109176279B (en) * | 2018-09-27 | 2024-05-31 | 中铁隆昌铁路器材有限公司 | Omega-shaped spring strip rapid cutting special fixture and clamping method |
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Granted publication date: 20170707 |