CN206305603U - Ultrasonic welding device for connecting sheet of lug and cover plate of lithium ion battery - Google Patents
Ultrasonic welding device for connecting sheet of lug and cover plate of lithium ion battery Download PDFInfo
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- CN206305603U CN206305603U CN201621354554.2U CN201621354554U CN206305603U CN 206305603 U CN206305603 U CN 206305603U CN 201621354554 U CN201621354554 U CN 201621354554U CN 206305603 U CN206305603 U CN 206305603U
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- 238000003466 welding Methods 0.000 title claims abstract description 89
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 9
- 238000005520 cutting process Methods 0.000 abstract description 6
- 230000009977 dual effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 2
- 239000011149 active material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型公开了一种锂离子电池的极耳与盖板连接片的超声焊接装置,一种锂离子电池的极耳与盖板连接片的超声焊接装置,包括设于底座上的传送带和超声焊接机,所述传送带上等间距地开设有用于卡设电芯的定位槽,所述传送带一侧下方固设有焊座、另一侧上方设有弓形压杆;所述压杆的底端通过转轴与底座连接,使压杆的顶端绕着转轴向焊座方向转动正好压在焊座的顶部;位于焊座的正上方设有压头,所述压头的顶端与伸缩缸连接,所述压头的底端开设有凹槽,位于凹槽的底端内嵌有伸缩式切刀,所述焊座的顶端面开设有与所述伸缩式切刀顶端相适应的切缝。本实用新型实现对极耳切割与焊接双功能,且减少了极耳的预焊过程,从而提高了焊接效率。
The utility model discloses an ultrasonic welding device for a tab of a lithium ion battery and a connecting piece of a cover plate, an ultrasonic welding device for a tab of a lithium ion battery and a connecting piece of a cover plate, comprising a conveyor belt and an ultrasonic Welding machine, the conveyor belt is equidistantly provided with positioning slots for clamping the batteries, the conveyor belt is fixed with a welding seat below one side, and a bow-shaped pressure rod is provided above the other side; the bottom end of the pressure rod Connect the rotating shaft to the base, so that the top of the pressure rod rotates around the rotating shaft in the direction of the welding seat and just presses on the top of the welding seat; a pressure head is located directly above the welding seat, and the top of the pressure head is connected to the telescopic cylinder. The bottom of the indenter is provided with a groove, and a telescopic cutter is embedded in the bottom of the groove, and a slit corresponding to the top of the telescopic cutter is provided on the top surface of the welding seat. The utility model realizes the dual functions of cutting and welding the tabs, and reduces the pre-welding process of the tabs, thereby improving the welding efficiency.
Description
技术领域technical field
本实用新型涉及锂离子电池技术领域,具体涉及一种锂离子电池的极耳与盖板连接片的超声焊接装置。The utility model relates to the technical field of lithium-ion batteries, in particular to an ultrasonic welding device for a tab of a lithium-ion battery and a connecting piece of a cover plate.
背景技术Background technique
锂离子电池包括电芯、电解液、盖板连接片、盖板等构成,其中锂离子电池的电芯是由正极片、负极片和隔膜交错堆叠或卷绕所制成,正、负极片是采用激光切方式在极片的一端加工出极耳,再进行涂布活性物质浆料经固化而成。由于锂离子电池的极耳较多,极大的增加了极耳与盖板连接片之间的焊接难度。Lithium-ion batteries include cells, electrolyte, cover plates, cover plates, etc. The cells of lithium-ion batteries are made by stacking or winding positive electrodes, negative electrodes, and separators. The positive and negative electrodes are Laser cutting is used to process tabs at one end of the pole piece, and then the active material slurry is coated and solidified. Since the lithium-ion battery has many tabs, it greatly increases the difficulty of welding between the tabs and the connecting piece of the cover plate.
目前现有的极耳与盖板连接片之间的超声焊接工艺包括:(1)极耳的超声预焊;(2)极耳的修剪;(3)修剪后的极耳与盖板连接片的超声焊接。这种焊接方式不仅工序复杂,另外预焊这一工序对极耳有一定的损伤,且加工效率低下。而本实用新型所涉及到的方法则可以一步到位,省去了预焊过程,不仅保证了产品质量还提高了加工效率。The current ultrasonic welding process between the tab and the cover plate includes: (1) ultrasonic pre-welding of the tab; (2) trimming of the tab; (3) trimmed tab and cover plate connection ultrasonic welding. This welding method not only has a complicated process, but also the pre-welding process will cause certain damage to the tabs, and the processing efficiency is low. However, the method involved in the utility model can be completed in one step, saves the pre-welding process, not only ensures the product quality but also improves the processing efficiency.
实用新型内容Utility model content
本实用新型的目的在于解决现有的锂离子电池极耳与盖板连接片超声焊接难的问题,提供一种锂离子电池的极耳与盖板连接片的超声焊接装置。The purpose of the utility model is to solve the problem of difficult ultrasonic welding of the existing lithium-ion battery tab and the cover plate connection piece, and provide an ultrasonic welding device for the lithium-ion battery tab and the cover plate connection piece.
一种锂离子电池的极耳与盖板连接片的超声焊接装置,包括设于底座上的传送带和超声焊接机,所述传送带上等间距地开设有用于卡设电芯的定位槽,所述传送带一侧下方固设有焊座、另一侧上方设有弓形压杆;所述压杆的底端通过转轴与底座连接,使压杆的顶端绕着转轴向焊座方向转动正好压在焊座的顶部;位于焊座的正上方设有压头,所述压头的顶端与伸缩缸连接,所述压头的底端开设有凹槽,位于凹槽的底端内嵌有伸缩式切刀,所述焊座的顶端面开设有与所述伸缩式切刀顶端相适应的切缝。An ultrasonic welding device for tabs and cover plate connecting pieces of lithium-ion batteries, comprising a conveyor belt and an ultrasonic welding machine on a base, positioning grooves for clamping battery cells are provided at equal intervals on the conveyor belt, and the A welding seat is fixed under one side of the conveyor belt, and a bow-shaped pressing rod is arranged above the other side; the bottom end of the pressing rod is connected to the base through a rotating shaft, so that the top of the pressing rod rotates around the rotating shaft in the direction of the welding seat and just presses on it. The top of the welding seat; a pressure head is located directly above the welding seat, the top of the pressure head is connected to the telescopic cylinder, the bottom end of the pressure head is provided with a groove, and a telescopic As for the cutting knife, the top end surface of the welding seat is provided with a slit suitable for the top end of the telescopic cutting knife.
进一步方案,所述伸缩缸为气缸或液缸。In a further solution, the telescopic cylinder is an air cylinder or a hydraulic cylinder.
进一步方案,位于传送带运行方向的焊座的一端设有用于检测电芯的接近开关,所述接近开关串接在传送带的驱动电路中。In a further solution, one end of the welding seat located in the running direction of the conveyor belt is provided with a proximity switch for detecting battery cells, and the proximity switch is connected in series with the drive circuit of the conveyor belt.
进一步方案,所述定位槽的外侧伸缩式设有对电芯的极耳进行承托的极耳托板,所述极耳托板通过伸缩件与定位槽的底端连接。In a further solution, the outer side of the positioning slot is telescopically provided with a tab supporting plate for supporting the tab of the battery cell, and the tab supporting plate is connected to the bottom end of the positioning slot through a telescopic piece.
进一步方案,所述伸缩件包括水平运动的气缸或液缸和垂直运动的气缸或液缸。In a further solution, the telescopic member includes a horizontally moving air cylinder or a hydraulic cylinder and a vertically moving air cylinder or liquid cylinder.
所述焊座的顶端面与水平放置的电芯的端部的三分之二处持平。The top surface of the welding seat is flush with two-thirds of the end of the battery core placed horizontally.
所述伸缩式切刀的宽度比极耳的宽度大;所述超声焊接机的焊头为一字型焊头,所述焊头通过伸缩式连杆与超声焊接机连接。在需要超声焊接时,连杆带着焊头往前伸,焊完之后可以往后缩。The width of the telescopic cutter is larger than that of the lug; the welding head of the ultrasonic welding machine is a straight welding head, and the welding head is connected with the ultrasonic welding machine through a telescopic connecting rod. When ultrasonic welding is required, the connecting rod is stretched forward with the welding head, and can be retracted after welding.
在电芯运行过程中,电芯的极耳由极耳托板进行承托,焊接前是为防止极耳在传送至焊座上时因触碰到焊座,而造成极耳的损伤;焊接后是为了避免焊接上的盖板因重力较大而对极耳造成损伤。During the operation of the battery core, the tabs of the battery core are supported by the tab support plate. Before welding, it is to prevent the tabs from being damaged by touching the soldering seat when it is transferred to the soldering seat; welding The last is to avoid damage to the tab due to the high gravity of the welded cover plate.
另外,极耳托板是通过伸缩件来控制极耳托板从定位槽的底端水平移动而伸出,然后上垂直移动而托住极耳。In addition, the tab support plate is controlled by a telescopic piece to move horizontally from the bottom of the positioning groove to protrude, and then move vertically to hold the tab.
本实用新型实现对极耳切割和对极耳与盖板之间的超声焊接双功能,且减少了极耳的预焊过程,从而使得锂离子叠片电池这一工序可以达到高质高效的效果。The utility model realizes the dual functions of cutting the tabs and ultrasonic welding between the tabs and the cover plate, and reduces the pre-welding process of the tabs, so that the process of lithium-ion laminated batteries can achieve high-quality and high-efficiency effects .
所以,本实用新型的焊接装置具有生产效率高,对极耳无损伤等优势。Therefore, the welding device of the present invention has the advantages of high production efficiency and no damage to tabs.
附图说明Description of drawings
本说明书所附的以下附图与上述的实用新型内容起到易于理解本实用新型思想的作用。The following drawings attached to this specification and the above-mentioned content of the utility model play a role in understanding the idea of the utility model easily.
图1是本实用新型结构示意图,Fig. 1 is a structural representation of the utility model,
图2是本实用新型中压杆、压头对极耳固定的示意图,Fig. 2 is a schematic diagram of fixing the pressure rod and the pressure head to the lugs in the utility model,
图3是本实用新型中伸缩式切刀对极耳切割的示意图,Fig. 3 is a schematic diagram of the telescopic cutter cutting the tabs in the utility model,
图4是本实用新型中极耳和盖板连接片焊接示意图。Fig. 4 is a schematic diagram of the welding of the lug and the connecting piece of the cover plate in the utility model.
图中:1-传送带,2-定位槽,3-极耳托板,4-焊座,5-压头,5.1-伸缩式切刀,6-伸缩缸,7-压杆,8-接近开关,9-电芯,9.1-极耳,10-盖板,10.1-盖板连接片,11-超声焊接机,11.1-焊头,12-底座。In the figure: 1-Conveyor belt, 2-Positioning groove, 3-Ear support plate, 4-Welding seat, 5-Indenter, 5.1-Telescopic cutter, 6-Telescopic cylinder, 7-Press bar, 8-Proximity switch , 9-cell, 9.1-ear, 10-cover, 10.1-cover connecting piece, 11-ultrasonic welding machine, 11.1-welding head, 12-base.
具体实施方式detailed description
为了使本实用新型的技术思想得到更好的理解,以下将结合附图进行说明其具体实施方式。此处所表述的具体实施方式仅仅用以解释本实用新型,并不用于限定本实用新型。In order to better understand the technical idea of the utility model, its specific implementation will be described below in conjunction with the accompanying drawings. The specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
在本实用新型中所用到的术语不应限定的解释为通常或词典上的意思,而应立足于实用新型人可以更好的说明自己的实用新型而适当定义的术语的概念的原则。The terms used in this utility model should not be limitedly interpreted as common or dictionary meanings, but should be based on the principle that the inventor of the utility model can better explain his own utility model and properly define the concept of the term.
如图1-4所示,一种锂离子电池的极耳与盖板连接片的超声焊接装置,包括设于底座12上的传送带1和超声焊接机11,所述传送带1上等间距地开设有用于卡设电芯9的定位槽2,所述传送带1一侧下方固设有焊座4、另一侧上方设有弓形压杆7;所述压杆7的底端通过转轴(图中未画出)与底座12连接,使压杆7的顶端绕着转轴向焊座4方向转动正好压在焊座4的顶部;位于焊座4的正上方设有压头5,所述压头5的顶端与伸缩缸6连接,所述压头5的底端开设有凹槽,位于凹槽的底端内嵌有伸缩式切刀5.1(如图3所示),所述焊座4的顶端面开设有与所述伸缩式切刀5.1顶端相适应的切缝。As shown in Figures 1-4, an ultrasonic welding device for tabs and cover plates of lithium-ion batteries includes a conveyor belt 1 and an ultrasonic welding machine 11 arranged on a base 12, and the conveyor belt 1 is equally spaced. There is a positioning groove 2 for clamping the electric core 9, a welding seat 4 is fixed under one side of the conveyor belt 1, and a bow-shaped pressing rod 7 is arranged above the other side; the bottom end of the pressing rod 7 passes through the rotating shaft (in the figure Not shown) is connected with the base 12, so that the top of the pressure rod 7 rotates around the rotating shaft in the direction of the welding seat 4 and just presses on the top of the welding seat 4; The top of the head 5 is connected to the telescopic cylinder 6, and the bottom end of the pressure head 5 is provided with a groove, and a telescopic cutter 5.1 (as shown in Figure 3 ) is embedded in the bottom end of the groove, and the welding seat 4 The top surface of the top end is provided with a slit suitable for the top end of the telescopic cutter 5.1.
进一步方案,所述伸缩缸6为气缸或液缸。In a further solution, the telescopic cylinder 6 is an air cylinder or a hydraulic cylinder.
进一步方案,位于传送带1运行方向的焊座4的一端设有用于检测电芯9的接近开关8,所述接近开关8串接在传送带1的驱动电路中。In a further solution, one end of the welding seat 4 located in the running direction of the conveyor belt 1 is provided with a proximity switch 8 for detecting the electric core 9 , and the proximity switch 8 is connected in series in the driving circuit of the conveyor belt 1 .
进一步方案,所述定位槽2的外侧伸缩式设有对电芯9的极耳9.1进行承托的极耳托板3,所述极耳托板3通过伸缩件与定位槽2的底端连接。In a further solution, the outer side of the positioning groove 2 is telescopically provided with a tab support plate 3 for supporting the tab 9.1 of the battery core 9, and the tab support plate 3 is connected to the bottom end of the positioning slot 2 through a telescopic piece .
进一步方案,所述伸缩件包括水平运动的气缸或液缸和垂直运动的气缸或液缸。In a further solution, the telescopic member includes a horizontally moving air cylinder or a hydraulic cylinder and a vertically moving air cylinder or liquid cylinder.
所述焊座4的顶端面与水平放置的电芯9的端部的三分之二处持平。The top surface of the welding seat 4 is flush with two-thirds of the end of the battery core 9 placed horizontally.
所述伸缩式切刀5.1的宽度比极耳9.1的宽度大;所述超声焊接机11的焊头11.1为一字型焊头,所述焊头11.1通过伸缩式连杆与超声焊接机11连接。The width of the telescopic cutter 5.1 is larger than the width of the lug 9.1; the welding head 11.1 of the ultrasonic welding machine 11 is a straight welding head, and the welding head 11.1 is connected with the ultrasonic welding machine 11 through a telescopic connecting rod .
其具体操作如下:将叠好的锂离子电池的电芯9放置于传送带1上的定位槽2中,电芯9的极耳9.1被通过伸缩件安装于定位槽2底端的极耳托板3进行承托;当电芯9传送至焊座4处时,固设有焊座4上的接近开关8工作,断开传送带1的驱动电路,而使传送带1停止工作,从而使电芯9精准定位在焊座处;然后将极耳托板3收缩回,启动压杆7,使压杆7的顶端自上而下运行,从极耳的根部往极耳的尖部下压。再通过伸缩缸6驱动压头5下移,压住极耳9.1的尖部,从而压头5与焊座4一起压住电芯9的极耳9.1;然后启动压头5的凹槽中的伸缩式切刀5.1下行对极耳9.1的多余部位进行切割(如图1.2.3所示)。切割完毕后退去压头5和伸缩式切刀5.1,但仍保留压杆7的下压状态。The specific operation is as follows: place the cell 9 of the stacked lithium-ion battery in the positioning groove 2 on the conveyor belt 1, and the tab 9.1 of the cell 9 is installed on the tab support plate 3 at the bottom of the positioning slot 2 through a telescopic piece support; when the electric core 9 is delivered to the welding seat 4, the proximity switch 8 on the fixed welding seat 4 works, and the driving circuit of the conveyor belt 1 is disconnected, so that the conveyor belt 1 stops working, so that the electric core 9 is accurate Position it at the welding seat; then shrink the tab support plate 3 back, start the pressing rod 7, make the top of the pressing rod 7 run from top to bottom, and press down from the root of the tab to the tip of the tab. Then drive the pressure head 5 to move down through the telescopic cylinder 6 to press the tip of the pole ear 9.1, so that the pressure head 5 and the welding seat 4 press the pole ear 9.1 of the electric core 9 together; then start the pressure in the groove of the pressure head 5 The telescopic cutter 5.1 cuts the redundant part of the tab 9.1 downward (as shown in Figure 1.2.3). Move back pressure head 5 and telescopic cutter 5.1 after cutting, but still retain the depressed state of depression bar 7.
通过盖板传送装置或机械手将盖板10传送至焊座4上,并使盖板连接片10.1的顶端对准电芯9的极耳9.1,开启超声焊接机11,对极耳9.1与盖板连接片10.1的连接处进行超声焊接(如图4所示)。待超声焊接完成后,退去压杆7,并伸出极耳托板3拖住极耳9.1以及整个盖板10,流向下一工序。The cover plate 10 is transferred to the welding seat 4 by the cover plate conveying device or the manipulator, and the top end of the cover plate connecting piece 10.1 is aligned with the tab 9.1 of the battery cell 9, and the ultrasonic welding machine 11 is turned on, and the tab 9.1 and the cover plate are aligned. Ultrasonic welding is performed at the joint of the connecting piece 10.1 (as shown in FIG. 4 ). After the ultrasonic welding is completed, the pressure rod 7 is retracted, and the tab support plate 3 is stretched out to hold the tab 9.1 and the entire cover plate 10, and flow to the next process.
凡在本实用新型的技术思想之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Any modification, equivalent replacement and improvement made within the technical idea of the utility model shall be included in the protection scope of the utility model.
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Cited By (3)
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---|---|---|---|---|
CN106475675A (en) * | 2016-12-09 | 2017-03-08 | 合肥国轩高科动力能源有限公司 | Ultrasonic welding method and device for connecting sheet of lug and cover plate of lithium ion battery |
CN108857194A (en) * | 2018-07-13 | 2018-11-23 | 苏州市吴通智能电子有限公司 | A kind of elastic slice Product jointing device applied to SMT attachment line |
CN110842572A (en) * | 2019-11-21 | 2020-02-28 | 江苏滨杰科技有限公司 | A stainless steel cover plate welding device |
-
2016
- 2016-12-09 CN CN201621354554.2U patent/CN206305603U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106475675A (en) * | 2016-12-09 | 2017-03-08 | 合肥国轩高科动力能源有限公司 | Ultrasonic welding method and device for connecting sheet of lug and cover plate of lithium ion battery |
CN108857194A (en) * | 2018-07-13 | 2018-11-23 | 苏州市吴通智能电子有限公司 | A kind of elastic slice Product jointing device applied to SMT attachment line |
CN108857194B (en) * | 2018-07-13 | 2024-02-09 | 苏州市吴通智能电子有限公司 | Be applied to shell fragment product welding set of SMT mounting line |
CN110842572A (en) * | 2019-11-21 | 2020-02-28 | 江苏滨杰科技有限公司 | A stainless steel cover plate welding device |
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