CN206291575U - A kind of constant temperature foam device with thermostatic control system - Google Patents

A kind of constant temperature foam device with thermostatic control system Download PDF

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CN206291575U
CN206291575U CN201621409665.9U CN201621409665U CN206291575U CN 206291575 U CN206291575 U CN 206291575U CN 201621409665 U CN201621409665 U CN 201621409665U CN 206291575 U CN206291575 U CN 206291575U
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constant temperature
room
control system
temperature control
air
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齐仁龙
张玉华
李月英
陈云帅
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Zhengzhou University of Science and Technology
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Zhengzhou University of Science and Technology
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Abstract

本实用新型属于冷链柜生产技术领域,特别是涉及一种带有恒温控制系统的恒温发泡装置,包括房间出入口,设于房内地面上的轨道及轨道上所设的移动小车,还包括空气加热器、风循环系统和恒温控制系统;所述房间出入口上设有门帘,所述轨道由房间出入口向外延伸;所述风循环系统包括风机、送风管道和抽风管道,送风管道的出风口位于房内上部,抽风管道的进风口位于房内的下部;所述空气加热器装于送风管道上;所述恒温控制系统包括设于房内的温度传感器和外设的PLC控制器,其中温度传感器和所述风机分别与PLC控制器电连接。本实用新型能够保证发泡料充分发泡,加快发泡速度,缩短发泡时间,提高生产效率,并且还能节省发泡料。

The utility model belongs to the technical field of cold chain cabinet production, and in particular relates to a constant temperature foaming device with a constant temperature control system, which includes a room entrance and exit, a track set on the ground in the room and a mobile car set on the track, and also includes Air heater, wind circulation system and constant temperature control system; the door curtain is arranged on the entrance and exit of the room, and the track extends outward from the entrance and exit of the room; the wind circulation system includes a fan, an air supply duct and an exhaust duct, and the air supply duct The air outlet is located in the upper part of the room, and the air inlet of the exhaust duct is located in the lower part of the room; the air heater is installed on the air supply duct; the constant temperature control system includes a temperature sensor in the room and a peripheral PLC controller , wherein the temperature sensor and the fan are respectively electrically connected to the PLC controller. The utility model can ensure that the foaming material is fully foamed, accelerates the foaming speed, shortens the foaming time, improves the production efficiency, and can save the foaming material.

Description

一种带有恒温控制系统的恒温发泡装置A constant temperature foaming device with a constant temperature control system

技术领域technical field

本实用新型属于冷链柜生产技术领域,特别是涉及一种带有恒温控制系统的恒温发泡装置。The utility model belongs to the technical field of cold chain cabinet production, in particular to a constant temperature foaming device with a constant temperature control system.

背景技术Background technique

冷链柜是由柜体、制冷系统、温度控制装置三部分组成。其中柜体包括外壳、内衬、绝热层和台面,柜体的基本作用是绝热,而外壳绝热性能的优劣则直接关系到柜体的保温性能。外壳的绝热性能是通过在外壳夹层内灌注一定量的聚氨酯发泡料来实现的。而冷柜外壳一体式发泡及坚固牢靠的钢架基础,也使得柜体保温性能更好,结构更加坚固耐用。The cold chain cabinet is composed of three parts: cabinet body, refrigeration system and temperature control device. The cabinet body includes shell, inner lining, heat insulation layer and countertop. The basic function of the cabinet body is heat insulation, and the quality of the heat insulation performance of the shell body is directly related to the heat preservation performance of the cabinet body. The thermal insulation performance of the shell is achieved by pouring a certain amount of polyurethane foam into the shell interlayer. The integrated foaming of the freezer shell and the solid and reliable steel frame foundation also make the cabinet body better in heat preservation and the structure more durable.

然而,冷柜外壳在生产过程中,即外壳夹层内在灌注聚氨酯发泡料后,在生产现场静置自然发泡,所需时间长,而且并不能充分保证发泡料完全发泡,在一定程度还可能会浪费更多的发泡料。因此,研究设计一种带有恒温控制系统的恒温发泡装置,用以保证发泡料充分发泡,加快发泡速度,缩短发泡时间,提高生产效率,就显得尤为必要。However, during the production process of the refrigerator shell, that is, after the polyurethane foam material is poured into the shell interlayer, it is left to stand for natural foaming at the production site, which takes a long time, and it cannot fully ensure that the foam material is completely foamed. More foam may be wasted. Therefore, it is particularly necessary to study and design a constant temperature foaming device with a constant temperature control system to ensure that the foaming material is fully foamed, to speed up the foaming speed, to shorten the foaming time, and to improve production efficiency.

发明内容Contents of the invention

本实用新型要解决的技术问题就是克服上述现有技术的不足,而提供一种能够保证发泡料充分发泡,加快发泡速度,缩短发泡时间,提高生产效率,并且还能节省发泡料的带有恒温控制系统的恒温发泡装置。The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a method that can ensure that the foaming material is fully foamed, accelerates the foaming speed, shortens the foaming time, improves production efficiency, and can save foaming. A constant temperature foaming device with a constant temperature control system for materials.

为解决上述技术问题,本实用新型采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

设计一种带有恒温控制系统的恒温发泡装置,包括房间出入口,设于房内地面上的轨道及轨道上所设的移动小车,还包括空气加热器、风循环系统和恒温控制系统;Design a constant temperature foaming device with a constant temperature control system, including the entrance and exit of the room, the track on the ground in the room and the mobile car set on the track, and also includes an air heater, air circulation system and constant temperature control system;

所述房间出入口上设有门帘,所述轨道由房间出入口向外延伸;A door curtain is arranged on the entrance and exit of the room, and the track extends outward from the entrance and exit of the room;

所述风循环系统包括风机、送风管道和抽风管道,送风管道的出风口位于房内上部,抽风管道的进风口位于房内的下部;所述空气加热器装于送风管道上;The air circulation system includes a fan, an air supply duct and an exhaust duct, the air outlet of the air supply duct is located at the upper part of the room, and the air inlet of the exhaust duct is located at the lower part of the room; the air heater is installed on the air supply duct;

所述恒温控制系统包括设于房内的温度传感器和外设的PLC控制器,其中温度传感器和所述风机分别与PLC控制器电连接。The constant temperature control system includes a temperature sensor in the room and a peripheral PLC controller, wherein the temperature sensor and the fan are respectively electrically connected to the PLC controller.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述进风口和出风口均为喇叭口形状。Preferably, in the above constant temperature foaming device with a constant temperature control system, both the air inlet and the air outlet are in the shape of a bell mouth.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述空气加热器和风机均设于房顶。Preferably, in the above constant temperature foaming device with a constant temperature control system, both the air heater and the blower are arranged on the roof.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述发泡房墙体及房顶外部均设有保温板。Preferably, in the above-mentioned constant temperature foaming device with a constant temperature control system, the walls and roof of the foaming room are provided with thermal insulation boards.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述保温板为聚氨酯保温板。Preferably, in the above constant temperature foaming device with a constant temperature control system, the insulation board is a polyurethane insulation board.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述送风管道纵向居中设置于房内顶部,且出风口有多个,并沿送风管道纵向均布。Preferably, in the above-mentioned constant temperature foaming device with a constant temperature control system, the air supply duct is arranged longitudinally and centrally on the top of the room, and there are multiple air outlets, which are evenly distributed longitudinally along the air supply duct.

优选地,在上述带有恒温控制系统的恒温发泡装置中,所述抽风管道位于房内两侧的中部,且沿墙体竖向设置。Preferably, in the above-mentioned constant temperature foaming device with a constant temperature control system, the exhaust duct is located in the middle of both sides of the room and vertically arranged along the wall.

本实用新型技术方案的有益效果是:The beneficial effects of the technical solution of the utility model are:

1、在结构上,本实用新型含有空气加热器、风循环系统和恒温控制系统,其中风循环系统的设置,有助于室内温度快速达到设定值,而恒温控制系统则有助于节能,载有外壳并灌注液体发泡料的成型模具在恒温房内所设定的恒温条件下进行发泡,加速了发泡速度,缩短了发泡时间,提高乐生产效率,并且还能节省了发泡料。1. Structurally, the utility model includes an air heater, an air circulation system and a constant temperature control system. The setting of the air circulation system helps the indoor temperature to reach the set value quickly, and the constant temperature control system helps to save energy. The molding mold loaded with the shell and filled with liquid foaming material foams under the constant temperature conditions set in the constant temperature room, which speeds up the foaming speed, shortens the foaming time, improves the production efficiency, and saves money. Foam.

2、在结构上,本实用新型出入口上门帘的设置,则可以减少热量损失,因而节能。轨道及移动小车的设置,则用于冷柜外壳发泡过程自动移入移出恒温房,因而操作使用方便。进风口和出风口均为喇叭口形状设计,便于出风和进风。墙体及房顶外部均设有聚氨酯保温板,则保证了房间的节能效果。2. Structurally, the setting of the door curtain on the entrance and exit of the utility model can reduce heat loss, thereby saving energy. The setting of the track and the moving trolley is used to automatically move in and out of the constant temperature room during the foaming process of the freezer shell, so it is easy to operate and use. Both the air inlet and the air outlet are designed in the shape of a bell mouth, which is convenient for air outlet and air inlet. The walls and roof are equipped with polyurethane insulation boards, which ensures the energy-saving effect of the room.

3、综上,本实用新型能够保证发泡料充分完全发泡,加快发泡速度,缩短发泡时间,提高生产效率,节省发泡料,而且,操作使用方便,节能效果显著。因而,非常适于推广实施。3. To sum up, the utility model can ensure that the foaming material is fully and completely foamed, accelerates the foaming speed, shortens the foaming time, improves the production efficiency, saves the foaming material, and is easy to operate and has a remarkable energy-saving effect. Therefore, it is very suitable for promotion and implementation.

附图说明Description of drawings

下面结合附图对本实用新型的具体实施方式作进一步详细的说明,其中:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:

图1为本实用新型带有恒温控制系统的恒温发泡装置的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the constant temperature foaming device with constant temperature control system of the utility model;

图2为图1所示的侧视结构示意图;Fig. 2 is a side view structural schematic diagram shown in Fig. 1;

图中序号:1、出入口,2、门帘,3、轨道,4、移动小车,5、空气加热器,6、风机,7、送风管道,8、抽风管道, 9、出风口,10、进风口,11、温度传感器。Serial numbers in the figure: 1. Entrance and exit, 2. Door curtain, 3. Track, 4. Mobile trolley, 5. Air heater, 6. Fan, 7. Air supply duct, 8. Air exhaust duct, 9. Air outlet, 10. Inlet Air outlet, 11, temperature sensor.

具体实施方式detailed description

下面结合附图和实施例来说明本实用新型的具体实施方式,但以下实施例只是用来详细说明本实用新型,并不以任何方式限制本实用新型的范围,在以下实施例中所涉及的仪器元件如无特别说明,均为常规仪器元件。The specific implementation of the present utility model will be described below in conjunction with the accompanying drawings and examples, but the following examples are only used to describe the present utility model in detail, and do not limit the scope of the present utility model in any way, involved in the following examples Instrument components are conventional instrument components unless otherwise specified.

实施例一:Embodiment one:

参见图1-2,图中,本实用新型带有恒温控制系统的恒温发泡装置,房间上设有出入口1,出入口1上设有门帘2(塑料材质),以减少热量损失。房内地面上设有轨道3,轨道3上装有移动小车4,轨道由房间出入口1向外延伸,用于冷柜外壳发泡过程自动移入移出恒温房。Referring to Figure 1-2, in the figure, the utility model has a constant temperature foaming device with a constant temperature control system. The room is provided with an entrance and exit 1, and a door curtain 2 (plastic material) is provided on the entrance and exit 1 to reduce heat loss. There is a track 3 on the ground in the room, on which a mobile trolley 4 is installed, and the track extends outward from the room entrance 1, and is used for automatically moving in and out of the constant temperature room during the foaming process of the freezer shell.

房顶设有空气加热器5和风机6,与风机6相连有送风管道7和抽风管道8,空气加热器5装于送风管道上。其中送风管道7纵向居中设置于房内顶部,且向下所设出风口9有多个,并沿送风管道7纵向均布。抽风管道8位于房内两侧的中部,且沿墙体竖向设置。送风管道7的出风口9位于房内上部,抽风管道8的进风口10位于房内的下部,且进风口10和出风口9均为喇叭口形状。设计为喇叭口形状,便于出风和进风。Roof is provided with air heater 5 and blower fan 6, is connected with blower blower 6 and has air supply duct 7 and exhaust duct 8, and air heater 5 is contained on the air supply duct. Wherein the air supply duct 7 is longitudinally centered on the top of the room, and there are multiple air outlets 9 arranged downwards, and are evenly distributed along the air supply duct 7 longitudinally. The exhaust duct 8 is located in the middle of both sides in the room, and is vertically arranged along the body of wall. The air outlet 9 of the air supply duct 7 is positioned at the top in the room, and the air inlet 10 of the exhaust duct 8 is positioned at the bottom in the room, and both the air inlet 10 and the air outlet 9 are bell-shaped. It is designed in the shape of a bell mouth, which is convenient for air outlet and air inlet.

此外,为了实现房内的恒温控制,创造恒温的发泡环境,房间内还装有温度传感器11,并与外设的PLC控制器电连接。同时PLC控制器还与风机6电连接,在室内温度达到设定温度后,控制风机停止运转。发泡房墙体及房顶外部均设有聚氨酯保温板,保证了房间的节能效果。In addition, in order to achieve constant temperature control in the room and create a constant temperature foaming environment, the room is also equipped with a temperature sensor 11, which is electrically connected to the external PLC controller. Simultaneously, the PLC controller is also electrically connected with the fan 6, and after the indoor temperature reaches the set temperature, the fan is controlled to stop running. The walls and roof of the foam room are equipped with polyurethane insulation boards to ensure the energy-saving effect of the room.

具体使用时,先将载有外壳并灌注液体发泡料的成型模具推到移动小车4上,由房入口进入恒温房开始进行发泡处理;成型模具在恒温房内受到房内热风的作用,快速完成发泡,发泡完成后,经由轨道3由房出口流转出去。从而缩短发泡时间,提高生产效率,并且还能节省发泡料。此外,风循环系统的设置,有助于室内温度快速达到设定值,而恒温控制系统则有助于节能。When in specific use, the molding mold loaded with the shell and filled with liquid foaming material is first pushed onto the mobile trolley 4, and the foaming process begins when entering the constant temperature room from the entrance of the room; the molding mold is subjected to the hot air in the constant temperature room, The foaming is completed quickly, and after the foaming is completed, it flows out from the outlet of the room via the track 3. Thereby shortening the foaming time, improving production efficiency, and saving foaming materials. In addition, the setting of the air circulation system helps the indoor temperature to quickly reach the set value, while the constant temperature control system helps to save energy.

上面结合附图和实施例对本实用新型作了详细的说明,但是,所属技术领域的技术人员能够理解,在不脱离本实用新型宗旨的前提下,还可以对上述实施例中的各个具体参数进行变更,以形成多个具体的实施例,均为本实用新型的常见变化范围,在此不再一一详述。The utility model has been described in detail above in conjunction with the accompanying drawings and embodiments, but those skilled in the art can understand that without departing from the purpose of the utility model, each specific parameter in the above-mentioned embodiments can also be adjusted. Changes to form multiple specific embodiments are common variation ranges of the present invention, and will not be described in detail here.

Claims (7)

1.一种带有恒温控制系统的恒温发泡装置,其特征是:包括房间出入口,设于房内地面上的轨道及轨道上所设的移动小车,还包括空气加热器、风循环系统和恒温控制系统;1. A constant temperature foaming device with a constant temperature control system, which is characterized in that it includes the entrance and exit of the room, the track on the ground in the room and the mobile trolley set on the track, and also includes an air heater, a wind circulation system and Constant temperature control system; 所述房间出入口上设有门帘,所述轨道由房间出入口向外延伸;A door curtain is arranged on the entrance and exit of the room, and the track extends outward from the entrance and exit of the room; 所述风循环系统包括风机、送风管道和抽风管道,送风管道的出风口位于房内上部,抽风管道的进风口位于房内的下部;所述空气加热器装于送风管道上;The air circulation system includes a fan, an air supply duct and an exhaust duct, the air outlet of the air supply duct is located at the upper part of the room, and the air inlet of the exhaust duct is located at the lower part of the room; the air heater is installed on the air supply duct; 所述恒温控制系统包括设于房内的温度传感器和外设的PLC控制器,其中温度传感器和所述风机分别与PLC控制器电连接。The constant temperature control system includes a temperature sensor in the room and a peripheral PLC controller, wherein the temperature sensor and the fan are respectively electrically connected to the PLC controller. 2.根据权利要求1所述的带有恒温控制系统的恒温发泡装置,其特征是:所述进风口和出风口均为喇叭口形状。2. The constant temperature foaming device with a constant temperature control system according to claim 1, characterized in that: the air inlet and the air outlet are both bell-shaped. 3.根据权利要求1所述的带有恒温控制系统的恒温发泡装置,其特征是:所述空气加热器和风机均设于房顶。3. The constant temperature foaming device with a constant temperature control system according to claim 1, characterized in that: the air heater and the blower are both arranged on the roof. 4.根据权利要求1所述的带有恒温控制系统的恒温发泡装置,其特征是:所述发泡房墙体及房顶外部均设有保温板。4. The constant-temperature foaming device with a constant-temperature control system according to claim 1, characterized in that: the walls and roof of the foaming room are provided with insulation boards. 5.根据权利要求4所述的带有恒温控制系统的恒温发泡装置,其特征是:所述保温板为聚氨酯保温板。5. The constant temperature foaming device with a constant temperature control system according to claim 4, characterized in that: the insulation board is a polyurethane insulation board. 6.根据权利要求1所述的带有恒温控制系统的恒温发泡装置,其特征是:所述送风管道纵向居中设置于房内顶部,且出风口有多个,并沿送风管道纵向均布。6. The constant temperature foaming device with a constant temperature control system according to claim 1, characterized in that: the air supply duct is arranged longitudinally and centrally on the top of the room, and there are multiple air outlets, which are arranged along the longitudinal direction of the air supply duct. Evenly distributed. 7.根据权利要求1所述的带有恒温控制系统的恒温发泡装置,其特征是:所述抽风管道位于房内两侧的中部,且沿墙体竖向设置。7. The constant temperature foaming device with a constant temperature control system according to claim 1, characterized in that: the exhaust duct is located in the middle of both sides of the room, and is vertically arranged along the wall.
CN201621409665.9U 2016-12-21 2016-12-21 A kind of constant temperature foam device with thermostatic control system Expired - Fee Related CN206291575U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115950149A (en) * 2022-12-05 2023-04-11 珠海格力电器股份有限公司 Temperature control method and device, refrigeration equipment, storage medium

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115950149A (en) * 2022-12-05 2023-04-11 珠海格力电器股份有限公司 Temperature control method and device, refrigeration equipment, storage medium

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Granted publication date: 20170630

Termination date: 20181221