CN206289320U - A kind of new earth of positive pole automatic flushing device - Google Patents

A kind of new earth of positive pole automatic flushing device Download PDF

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Publication number
CN206289320U
CN206289320U CN201621293784.2U CN201621293784U CN206289320U CN 206289320 U CN206289320 U CN 206289320U CN 201621293784 U CN201621293784 U CN 201621293784U CN 206289320 U CN206289320 U CN 206289320U
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pipe
flushing device
automatic flushing
positive pole
filter screen
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卢建波
白翔
秦芳
冯建华
赵重
崔柱寿
金岩
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Jinchuan Group Nickel Cobalt Co ltd
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Jinchuan Group Co Ltd
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Abstract

本实用新型公开一种新型的阳极泥自动冲洗装置,包括冲洗管、过滤储槽及溜槽,冲洗管对着电解槽槽底方向开设喷水孔,过滤储槽在电解槽下渣口下方,过滤储槽内设置滤网,滤网下方的储槽壁上开口,开口连接排液管,排液管出口对接溜槽,冲洗管通过管连接输液泵。有益效果:解决了现有清槽作业时间长,劳动强度大的问题,同时也解决了因阳极泥沉积较多,而影响电流效率和产品质量,造成能耗高、质量差等诸多问题。大大提高了生产效率,对稳定产品质量也起到了重要作用。

The utility model discloses a novel automatic flushing device for anode slime, which comprises a flushing pipe, a filtering storage tank and a chute. A filter screen is arranged in the storage tank, an opening is opened on the wall of the storage tank below the filter screen, and the opening is connected to a drain pipe, the outlet of the drain pipe is connected to the chute, and the flushing pipe is connected to the infusion pump through a pipe. Beneficial effects: solve the existing problems of long cleaning time and high labor intensity, and also solve many problems such as high energy consumption, poor quality, etc., which affect the current efficiency and product quality due to the large deposition of anode slime. Greatly improved production efficiency, also played an important role in stabilizing product quality.

Description

一种新型的阳极泥自动冲洗装置A new type of automatic flushing device for anode slime

技术领域technical field

本实用新型属于湿法冶金技术领域,涉及一种用于镍电解槽阳极泥自动冲洗装置,具体涉及一种快速的阳极泥自动冲洗装置。The utility model belongs to the technical field of hydrometallurgy, and relates to an automatic flushing device for anode slime of a nickel electrolytic cell, in particular to a fast automatic flushing device for anode slime.

背景技术Background technique

在可溶阳极隔膜电解生产工艺中,随着阳极中金属镍的不断溶解,在出装阳极的操作过程中,附着在阳极板上的部分阳极泥会因操作原因掉入电解槽底。因此,每台电解槽连续生产4~6月后,就必须进行清槽处理,否则阳极泥沉积过多,一旦接触到阴极板隔膜袋,接触到隔膜袋的部分就会产生电解不到位、烧边,甚至是阳极泥内的有害杂质会电镀到阴极板上的情况,就会严重影响电流效率和产品质量,造成能耗高、质量差等诸多问题。In the soluble anode diaphragm electrolysis production process, with the continuous dissolution of metallic nickel in the anode, during the operation of unpacking the anode, part of the anode slime attached to the anode plate will fall into the bottom of the electrolytic cell due to operational reasons. Therefore, after 4 to 6 months of continuous production of each electrolytic cell, it must be cleaned, otherwise the anode slime will deposit too much. On the other hand, even harmful impurities in the anode slime will be electroplated on the cathode plate, which will seriously affect the current efficiency and product quality, resulting in many problems such as high energy consumption and poor quality.

现有的清槽程序是:依次“起吊阴阳极板、抽排隔膜袋内电解液、起隔膜袋、起隔膜架、抽排槽内电解液、清理阳极泥”等多个工序;清槽完成还需将隔膜架、隔膜袋、阴阳极板重新安装就位、重新充槽后才能生产。所有操作均有人工完成,每次清槽作业耗时约24h,严重影响生产效率,而且阳极泥沉积较多时会影响电解镍产品质量。The existing tank cleaning procedure is: multiple processes such as "lifting the cathode and anode plates, pumping and draining the electrolyte in the diaphragm bag, lifting the diaphragm bag, lifting the diaphragm frame, pumping and draining the electrolyte in the tank, and cleaning the anode slime"; the tank cleaning is completed It is also necessary to reinstall the diaphragm frame, diaphragm bag, cathode and anode plates in place, and refill the tank before production. All operations are done manually, and each tank cleaning operation takes about 24 hours, which seriously affects production efficiency, and more anode slime deposits will affect the quality of electrolytic nickel products.

实用新型内容Utility model content

为了克服上述现有技术中存在的问题,本实用新型的目的是提供一种快速高效的阳极泥自动冲洗装置。可在不起出隔膜架的条件下快速清理阳极泥,大大缩短清槽作业时间,降低劳动强度。In order to overcome the above-mentioned problems in the prior art, the purpose of this utility model is to provide a fast and efficient automatic washing device for anode slime. The anode slime can be quickly cleaned without taking out the diaphragm frame, which greatly shortens the cleaning time and labor intensity.

为实现上述目的,本实用新型所采用的技术方案是:一种新型的阳极泥自动冲洗装置,包括深入电解槽内的冲洗管、过滤储槽及溜槽,冲洗管对着电解槽槽底方向开设喷水孔,过滤储槽在电解槽下渣口下方,过滤储槽内设置滤网,滤网下方的储槽壁上开口,开口连接排液管,排液管出口对接溜槽,冲洗管通过管连接输液泵。In order to achieve the above purpose, the technical solution adopted by the utility model is: a new type of anode slime automatic flushing device, including a flushing pipe that goes deep into the electrolytic cell, a filter storage tank and a chute, and the flushing pipe is opened toward the bottom of the electrolytic cell. The water spray hole, the filter storage tank is below the lower slag outlet of the electrolytic tank, the filter screen is set in the filter storage tank, the storage tank wall under the filter screen is opened, the opening is connected to the drain pipe, the outlet of the drain pipe is connected to the chute, and the flushing pipe passes through the pipe Connect the infusion pump.

进一步的,过滤储槽及输液泵设在可移动操作平台上。Further, the filter storage tank and the infusion pump are arranged on a movable operating platform.

进一步的,输液泵出水口连三通,三通之一通过管接通到过滤储槽底部,管上设截止阀;另一通再连三通,三通后的分支中一个与冲洗管连通,连接管上设压力表、截止阀、截止阀,另一个对接到滤网上方,连接管上设截止阀。Further, the outlet of the infusion pump is connected to a tee, one of the tees is connected to the bottom of the filter storage tank through a pipe, and a stop valve is set on the pipe; the other is connected to a tee, and one of the branches after the tee is connected to the flushing pipe. A pressure gauge, a shut-off valve and a shut-off valve are arranged on the connecting pipe, and the other is connected to the top of the filter screen, and a shut-off valve is arranged on the connecting pipe.

所述喷水孔在管截面的150°范围内设置。The water spray holes are set within 150° of the pipe section.

所述冲洗管安装在靠近槽体底部300mm的位置。The flushing pipe is installed at a position 300mm close to the bottom of the tank body.

本实用新型的有益效果:解决了现有清槽作业时间长,劳动强度大的问题,同时也解决了因阳极泥沉积较多,而影响电流效率和产品质量,造成能耗高、质量差等诸多问题。由于清洗阳极泥时,不需要清槽,也节省了清槽的“起吊阴阳极板、抽排隔膜袋内电解液、起隔膜袋、起隔膜架、抽排槽内电解液、清理阳极泥”等多个工序以及清槽完成还需将隔膜架、隔膜袋、阴阳极板重新安装就位、重新充槽等工序的人工与耗时,因此大大提高了生产效率,对稳定产品质量也起到了重要作用。Beneficial effects of the utility model: it solves the problems of long cleaning time and high labor intensity in the existing tank, and at the same time solves the problems of high energy consumption and poor quality due to the large amount of anode slime deposition, which affects the current efficiency and product quality. Many questions. Since there is no need to clean the tank when cleaning the anode slime, it also saves the "lifting the cathode and anode plates, pumping and draining the electrolyte in the diaphragm bag, lifting the diaphragm bag, lifting the diaphragm frame, pumping and draining the electrolyte in the tank, and cleaning the anode slime" After multiple processes and tank cleaning, it is necessary to reinstall the diaphragm frame, diaphragm bag, cathode and anode plates in place, refill the tank and other processes, which greatly improves production efficiency and plays a role in stabilizing product quality. important role.

附图说明Description of drawings

图1是本实用新型的装置示意图。Fig. 1 is the device schematic diagram of the present utility model.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本新型的阳极泥自动冲洗装置如图1所示,包括冲洗管1、过滤储槽2、溜槽3等,冲洗管1对着电解槽槽底方向开设喷水孔,过滤储槽2在电解槽下渣口下方,过滤储槽2内设置滤网4,滤网4下方的储槽壁上开口,开口连接排液管5,排液管5出口对接溜槽3,冲洗管1通过管连接输液泵6。冲洗管安装在靠近槽体底部300mm的位置。喷水孔在管截面的150°范围内设置。过滤储槽2及输液泵6设在可移动操作平台7上。The new anode slime automatic flushing device is shown in Figure 1, including a flushing pipe 1, a filter storage tank 2, a chute 3, etc. The flushing pipe 1 is provided with water spray holes facing the bottom of the electrolytic tank, and the filtering storage tank 2 is placed in the electrolytic tank. Below the lower slag opening, a filter screen 4 is set in the filter storage tank 2, an opening is opened on the storage tank wall below the filter screen 4, the opening is connected to the drain pipe 5, the outlet of the drain pipe 5 is connected to the chute 3, and the flushing pipe 1 is connected to the infusion pump through the pipe 6. The flushing pipe is installed 300mm close to the bottom of the tank. The spray holes are set within 150° of the pipe section. The filter storage tank 2 and the infusion pump 6 are arranged on the movable operating platform 7 .

输液泵6出水口连三通,三通之一通过管接通到过滤储槽2底部,管上设截止阀J41-1;另一通再连三通,三通后的分支中一个与冲洗管1连通,连接管上设压力表Y50、截止阀J41-3、截止阀J41-4,另一个对接到滤网4上方,连接管上设截止阀J41-2。The water outlet of the infusion pump 6 is connected with a tee, one of the tees is connected to the bottom of the filter storage tank 2 through a tube, and a shut-off valve J41-1 is arranged on the tube; 1 is connected, the connecting pipe is provided with a pressure gauge Y50, the stop valve J41-3, and the stop valve J41-4, and the other is connected to the top of the filter screen 4, and the connecting pipe is provided with a stop valve J41-2.

使用时开启如图所示的输液泵6,打开如图所示的截止阀J41-3、截止阀J41-4,关闭截止阀J41-1、截止阀J41-2,同时打开槽体底部下渣口处的蝶阀D41-1,冲洗管内就会充满带有一定压力的电解液。电解液通过冲洗管上钻有的孔冲排槽体底部的阳极泥。冲出来的阳极泥通过槽体底部的下渣口流到放置于槽下的过滤储槽2,滤网4对泥水过滤,泥留在滤网4上,滤下的水到达排水开口高度时,通过排液管5流到溜槽3。渣排完后,关闭输液泵6,导出滤网4上的泥,关闭蝶阀D41-1、截止阀J41-3、截止阀J41-4,打开截止阀J41-1、截止阀J41-2,开启输液泵6,对滤网4及过滤储槽2残留物进行冲洗。When in use, turn on the infusion pump 6 as shown in the figure, open the stop valve J41-3 and the stop valve J41-4 as shown in the figure, close the stop valve J41-1 and the stop valve J41-2, and open the bottom of the tank to lower the slag at the same time Butterfly valve D41-1 at the mouth, the flushing pipe will be filled with electrolyte with a certain pressure. The electrolyte flushes out the anode slime at the bottom of the tank through the holes drilled on the flushing pipe. The washed out anode slime flows to the filter storage tank 2 placed under the tank through the slag outlet at the bottom of the tank body, the filter screen 4 filters the muddy water, the mud stays on the filter screen 4, and when the filtered water reaches the height of the drain opening, It flows to the chute 3 through the drain pipe 5. After the slag is discharged, close the infusion pump 6, export the mud on the filter screen 4, close the butterfly valve D41-1, stop valve J41-3, stop valve J41-4, open the stop valve J41-1, stop valve J41-2, open The infusion pump 6 flushes the filter screen 4 and the filter storage tank 2 residues.

本方案设计的新型阳极泥自动冲洗装置,使用简便,省时省力。可在不起出隔膜架的条件下快速清理阳极泥,清槽时间由原来的24小时缩短到4小时,大大缩短清槽作业时间,且降低了操作人员的劳动强度,因此大大提高了生产效率,对稳定产品质量也起到了重要作用。The new anode slime automatic flushing device designed in this scheme is easy to use and saves time and effort. The anode slime can be quickly cleaned without taking out the diaphragm frame, and the cleaning time is shortened from 24 hours to 4 hours, which greatly shortens the cleaning operation time and reduces the labor intensity of the operator, thus greatly improving the production efficiency , It also plays an important role in stabilizing product quality.

Claims (5)

1. a kind of new earth of positive pole automatic flushing device, it is characterized in that:Including the flush pipe goed deep into electrolytic cell(1), filtering Storage tank(2)And chute(3), flush pipe(1)Hole for water spraying, filter holding tank are opened up against electrolytic bath bottom direction(2)Under electrolytic cell Cinder notch lower section, filter holding tank(2)Interior setting filter screen(4), filter screen(4)The reservoir walls upper shed of lower section, be open connected drainage pipe (5), discharging tube(5)Outlet docking chute(3), flush pipe(1)Infusion pump is connected by pipe(6).
2. new earth of positive pole automatic flushing device according to claim 1, it is characterized in that:Filter holding tank(2)And transfusion Pump(6)It is located at movable operation platform(7)On.
3. new earth of positive pole automatic flushing device according to claim 1, it is characterized in that:Infusion pump(6)Delivery port connects One of threeway, threeway are switched to filter holding tank by pipe(2)Bottom, Guan Shangshe stop valves(J41-1);It is another it is logical connect threeway again, One and flush pipe in branch after threeway(1)Connection, sets pressure gauge in connecting tube(Y50), stop valve(J41-3), stop valve (J41-4), another is docked to filter screen(4)Top, sets stop valve in connecting tube(J41-2).
4. new earth of positive pole automatic flushing device according to claim 1, it is characterized in that:Hole for water spraying is in tube section Set in the range of 150 °.
5. new earth of positive pole automatic flushing device according to claim 1, it is characterized in that:Flush pipe is arranged close to groove The position of body bottom 300mm.
CN201621293784.2U 2016-11-29 2016-11-29 A kind of new earth of positive pole automatic flushing device Active CN206289320U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110106520A (en) * 2019-06-19 2019-08-09 个旧兴华锌业有限公司 It is novel to be convenient for clear earth of positive pole electrolytic cell and its application method
CN111206268A (en) * 2020-02-26 2020-05-29 金隆铜业有限公司 Method for cleaning black copper mud

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110106520A (en) * 2019-06-19 2019-08-09 个旧兴华锌业有限公司 It is novel to be convenient for clear earth of positive pole electrolytic cell and its application method
CN110106520B (en) * 2019-06-19 2021-05-11 个旧兴华锌业有限公司 Electrolytic tank convenient for cleaning anode mud and use method thereof
CN111206268A (en) * 2020-02-26 2020-05-29 金隆铜业有限公司 Method for cleaning black copper mud

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Effective date of registration: 20240213

Address after: 737100 No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province

Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd.

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Address before: 737103 No. 98, Jinchuan Road, Jinchang, Gansu

Patentee before: JINCHUAN GROUP Co.,Ltd.

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Address after: No. 31 Beijing Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province 737100

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Country or region after: China

Address before: No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province

Patentee before: Jinchuan Group Nickel Cobalt Co.,Ltd.

Country or region before: China