CN206288080U - A kind of fore sub frame - Google Patents

A kind of fore sub frame Download PDF

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Publication number
CN206288080U
CN206288080U CN201621342065.5U CN201621342065U CN206288080U CN 206288080 U CN206288080 U CN 206288080U CN 201621342065 U CN201621342065 U CN 201621342065U CN 206288080 U CN206288080 U CN 206288080U
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sub
frame
subframe
front sub
reinforcing ribs
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陈红
牛子成
肖辛平
何放
陈玉胜
杨记
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Microvast Power Systems Huzhou Co Ltd
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Microvast Power Systems Huzhou Co Ltd
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Abstract

本实用新型公开了一种前副车架,包括大致呈方框状的副车架本体,所述副车架本体为整体式且由前横梁、后横梁以及两根规格相同的纵梁合围形成;其中,所述前横梁、所述后横梁以及所述纵梁均为底部呈敞口状的槽型梁,并且,所述槽型梁内设有若干根加强筋;每根所述纵梁分别内置一对用以铰接摆臂的铰座,每一所述铰座分别由两根相邻的所述加强筋构成;所述铰座向副车架本体外侧开设对应于所述摆臂的豁口。此种结构的前副车架中,用以铰接摆臂的铰座内置于副车架本体的纵梁中,且每一铰座分别由两根相邻的加强筋构成,从而提高了铰座的抗疲劳强度和结构强度。

The utility model discloses a front auxiliary frame, which comprises a substantially square frame-shaped auxiliary frame body. The auxiliary frame body is integral and is formed by enclosing a front beam, a rear beam and two longitudinal beams with the same specifications. ; Wherein, the front beam, the rear beam and the longitudinal beam are all channel beams with an open bottom, and several reinforcing ribs are arranged in the channel beam; each of the longitudinal beams A pair of hinge seats for hinged swing arms are respectively built in, and each hinge seat is composed of two adjacent reinforcing ribs respectively; Gaps. In the front sub-frame of this structure, the hinge seat used to articulate the swing arm is built in the longitudinal beam of the sub-frame body, and each hinge seat is composed of two adjacent reinforcing ribs, thereby improving the hinge seat. fatigue strength and structural strength.

Description

一种前副车架A front subframe

技术领域technical field

本实用新型涉及汽车零部件领域,尤其涉及一种前副车架。The utility model relates to the field of auto parts, in particular to a front auxiliary frame.

背景技术Background technique

前副车架作为汽车底盘系统的重要承载元件,在提高汽车行驶舒适性以及操控性能方面起到重要的作用。传统的副车架结构采用钢板冲压成型后再焊接,由于焊接工艺导致的副车架成型精度不甚理想,因此,这种焊接成型的副车架对底盘模块与车身安装精度影响较大。As an important load-bearing element of the automobile chassis system, the front subframe plays an important role in improving the driving comfort and handling performance of the automobile. The traditional sub-frame structure is stamped and formed by steel plate and then welded. Due to the welding process, the forming accuracy of the sub-frame is not ideal. Therefore, the welding-formed sub-frame has a great influence on the installation accuracy of the chassis module and the body.

针对上述情况,中国实用新型专利(CN 203511775 U)公开了一种副车架结构,该副车架结构包括副车架本体,该副车架本体设置为中间设置开孔部的板件结构,副车架本体一端与摆臂固定连接,副车架本体与多个摆臂支架固定连接,摆臂与摆臂支架固定连接。副车架本体上设置横向稳定拉杆支架,横向稳定拉杆与横向稳定拉杆支架活动连接。副车架本体下部设置两个摆臂支架,每个摆臂支架各由两个板件组成,摆臂两端各通过一个固定销与两个摆臂支架固定连接。In view of the above situation, the Chinese utility model patent (CN 203511775 U) discloses a subframe structure, the subframe structure includes a subframe body, the subframe body is set as a plate structure with a hole in the middle, One end of the sub-frame body is fixedly connected with the swing arm, the sub-frame body is fixedly connected with a plurality of swing arm brackets, and the swing arm is fixedly connected with the swing arm brackets. The sub-frame body is provided with a laterally stabilizing rod support, and the laterally stabilizing rod is movably connected with the laterally stabilizing rod bracket. The lower part of the sub-frame body is provided with two swing arm brackets, each swing arm bracket is composed of two plates, and the two ends of the swing arm are respectively fixedly connected with the two swing arm brackets by a fixing pin.

与传统钢板冲压成型后再焊接制成的副车架相比,上述一体式结构的副车架结构减少了零部件组装产生的累计误差,提高了产品精度。但是,置于副车架本体外部(下部)且由板件构成的摆臂支架只有一个端部与副车架本体连接,因此,摆臂支架缺乏较好的抗疲劳强度。Compared with the sub-frame made of traditional steel stamping and then welding, the sub-frame structure of the above-mentioned one-piece structure reduces the cumulative error caused by the assembly of parts and improves the product accuracy. However, the swing arm bracket placed outside (lower part) of the sub-frame body and composed of plates has only one end connected to the sub-frame body, so the swing arm bracket lacks good fatigue resistance.

实用新型内容Utility model content

本实用新型的目的在于提供一种结构新颖的前副车架,旨在提高前副车架于摆臂铰接处的抗疲劳强度和结构强度。The purpose of the utility model is to provide a front sub-frame with a novel structure, aiming at improving the fatigue resistance and structural strength of the front sub-frame at the hinge joint of the swing arm.

为便于对前副车架做出清楚描述,首先,定义该前副车架安装于车辆时车身长度方向为纵向(即前后方向),车身的宽度方向为横向(即左右方向)。更进一步的,定义该前副车架安装于车辆时车头所指方向为前方向。For the convenience of making a clear description of the front subframe, first, define the longitudinal direction of the vehicle body when the front subframe is installed on the vehicle (ie, the front-rear direction), and the width direction of the vehicle body as the horizontal direction (ie, the left-right direction). Further, define the direction that the front of the vehicle points when the front sub-frame is installed on the vehicle as the front direction.

为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:

一种前副车架,具有如下特征:包括大致呈方框状的副车架本体,副车架本体为整体式且由前横梁、后横梁以及两根规格相同的纵梁合围形成;其中,前横梁、后横梁以及纵梁均为底部呈敞口状的槽型梁,并且,槽型梁内设有若干根加强筋;每根纵梁分别内置一对用以铰接摆臂的铰座,每一铰座分别由两根相邻的加强筋构成;铰座向副车架本体外侧开设豁口。所述豁口便于摆臂的铰接。A front sub-frame has the following characteristics: it includes a substantially square frame-shaped sub-frame body, the sub-frame body is integral and is surrounded by a front crossbeam, a rear crossbeam and two longitudinal beams of the same specification; wherein, The front beam, the rear beam and the longitudinal beam are channel beams with an open bottom, and there are several reinforcing ribs in the channel beam; each longitudinal beam has a pair of hinge seats for hinged arms, Each hinge seat is composed of two adjacent reinforcing ribs; the hinge seat opens a gap to the outside of the sub-frame body. Said notch facilitates the articulation of the swing arm.

此种结构的前副车架,合围形成整体式副车架本体的前横梁、后横梁以及纵梁均为设计成槽型梁,再在槽型梁内设有若干根加强筋;使得前副车架在保持较高结构强度和扭转刚度的前提下有效减轻自重并减少零部件组装产生的累积误差,提高了副车架的成型精度。并且,整体式结构的前副车架减少了制造模具,从而降低模具成本。For the front subframe of this structure, the front crossbeam, rear crossbeam and longitudinal beam that encircle the integral subframe body are all designed as channel beams, and several reinforcing ribs are arranged in the channel beams; so that the front subframe Under the premise of maintaining high structural strength and torsional rigidity, the frame can effectively reduce its own weight and reduce the cumulative error caused by component assembly, which improves the forming accuracy of the sub-frame. Moreover, the front sub-frame of integral structure reduces the number of manufacturing molds, thereby reducing the cost of molds.

另外,用以铰接摆臂的铰座内置于纵梁中,且每一铰座分别由两根相邻的加强筋构成,由于加强筋的多个边缘部位均与纵梁连成一体,从而提高了铰座的抗疲劳强度和结构强度。In addition, the hinge seat used to articulate the swing arm is built in the longitudinal beam, and each hinge seat is composed of two adjacent reinforcing ribs. Since the multiple edge parts of the reinforcing rib are integrated with the longitudinal beam, the hinge is improved. The fatigue strength and structural strength of the seat.

进一步的,上述的前副车架中,还具有如下特征:在各铰座中,两根加强筋相互平行。Further, the above-mentioned front sub-frame also has the following features: in each hinge seat, two reinforcing ribs are parallel to each other.

此种结构的前副车架,能够确保“人”字形的摆臂沿竖向摆动而避免纵向的窜动。The front sub-frame of this structure can ensure that the "herringbone"-shaped swing arm swings vertically and avoids longitudinal movement.

进一步的,上述的前副车架中,还具如下特征:后横梁的顶部集成有动力系统悬置支架。Further, the above-mentioned front sub-frame also has the following features: the top of the rear cross member is integrated with a power system suspension bracket.

此种结构的前副车架,可有效减少动力系统传递给车身的振动能量,从而提高车辆的NVH(噪声、振动和不平顺性)性能。The front subframe of this structure can effectively reduce the vibration energy transmitted from the power system to the body, thereby improving the NVH (noise, vibration and harshness) performance of the vehicle.

进一步的,上述的前副车架中,还具有如下特征:后横梁的后侧壁还集成有一组转向器安装座。Further, the above-mentioned front sub-frame also has the following features: a set of steering gear mounting seats are also integrated on the rear side wall of the rear cross member.

此种结构的前副车架便于转向器的安装固定。The front auxiliary frame of this structure is convenient for the installation and fixation of the steering gear.

进一步的,上述的前副车架中,还具有如下特征:每根纵梁的前端顶部分别固定有横向稳定杆支架。Further, the above-mentioned front sub-frame also has the following features: the top of the front end of each longitudinal beam is respectively fixed with a stabilizer bar bracket.

此种结构的前副车架通过在副车架本体上集成动力系统悬置支架、转向器安装座、铰座以及横向稳定杆支架,底盘其它部件装于前副车架后形成底盘模块,从而便于与车身安装,同时还能简化车身结构。The front subframe of this structure integrates the suspension bracket of the power system, the steering gear mounting seat, the hinge seat and the stabilizer bar bracket on the subframe body, and other parts of the chassis are installed behind the front subframe to form a chassis module. It is convenient to install with the vehicle body, and can also simplify the structure of the vehicle body.

进一步的,上述的前副车架中,还具有如下特征:副车架本体的前端和/或后端顶部分别设置一空心定位销,并且,前副车架本体和车身之间由贯穿空心定位销的螺纹紧固件可拆卸连接。Further, the above-mentioned front subframe also has the following features: a hollow positioning pin is provided on the top of the front end and/or rear end of the subframe body, and the front subframe body and the vehicle body are positioned by a through hollow The threaded fasteners of the pins are detachably connected.

此种结构的前副车架使得底盘模块能够方便快捷地与车身定位连接,提高车辆装配效率。The front sub-frame of this structure enables the chassis module to be positioned and connected with the vehicle body conveniently and quickly, thereby improving the vehicle assembly efficiency.

进一步的,上述的前副车架中,还具有如下特征:副车架本体的右前端和左后端分别设置一空心定位销。当然,副车架本体还可优选左前端和右后端分别设置一空心定位销。即任选方框状副车架本体的其中一对角线两端分别设置一空心定位销。Further, the above-mentioned front sub-frame also has the following features: a hollow positioning pin is respectively arranged at the right front end and the left rear end of the sub-frame body. Of course, the sub-frame body can also preferably be provided with a hollow positioning pin at the left front end and the right rear end respectively. That is, a hollow positioning pin is respectively arranged at both ends of the diagonal line of the optional square frame-shaped sub-frame body.

此种结构的前副车架采用斜对角定位的方式能够更好地实现定位效果。The front sub-frame of this structure adopts a diagonal positioning method, which can better realize the positioning effect.

进一步的,上述的前副车架中,还具有如下特征:前副车架由铝合金材料铸造或锻造或机加工成型。Further, the above-mentioned front sub-frame also has the following features: the front sub-frame is cast or forged or machined from aluminum alloy material.

此种结构的前副车架能够充分利用铝合金质轻、强度高、易加工的优点便于实现车身轻量化并保证较高刚度。The front sub-frame of this structure can make full use of the advantages of light weight, high strength and easy processing of aluminum alloy to facilitate the realization of light weight of the vehicle body and ensure high rigidity.

进一步的,上述的前副车架中,还具有如下特征:前副车架由铝合金材料铸造和机加工成型,即先铸造毛坯后精修的方式成型;或者,前副车架由铝合金材料锻造和机加工成型,即先锻造毛坯后精修的方式成型。Further, the above-mentioned front sub-frame also has the following features: the front sub-frame is cast and machined from an aluminum alloy material, that is, it is formed by first casting a blank and then finishing; or, the front sub-frame is made of an aluminum alloy Material forging and machining forming, that is, forging the blank first and then finishing it.

此种结构的前副车架能够优化制造工艺,降低生产成本。The front subframe with this structure can optimize the manufacturing process and reduce the production cost.

附图说明Description of drawings

图1是一种前副车架与摆臂的连接示意图。Figure 1 is a schematic diagram of the connection between a front subframe and a swing arm.

图2是一种前副车架本体的立体图。Fig. 2 is a perspective view of a front sub-frame body.

图3是一种前副车架本体于另一视角下的立体图。Fig. 3 is a perspective view of a front sub-frame body from another viewing angle.

附图中:100、副车架本体;1、前横梁;2、后横梁;21、动力系统悬置支架;22、转向器安装座;3、纵梁;31、铰座;32、横向稳定杆支架;33、豁口;4、加强筋;5、空心定位销;200、摆臂。In the accompanying drawings: 100, sub-frame body; 1, front beam; 2, rear beam; 21, power system suspension bracket; 22, steering gear mounting seat; 3, longitudinal beam; 31, hinge seat; 32, lateral stability Rod support; 33, gap; 4, reinforcing rib; 5, hollow positioning pin; 200, swing arm.

具体实施方式detailed description

图1是一种前副车架与摆臂的连接示意图。如图1所示,本实施例提供的前副车架包括大致呈方框状的副车架本体100,副车架本体100的左端和右端分别连接一“人”字形的摆臂200。Figure 1 is a schematic diagram of the connection between a front subframe and a swing arm. As shown in FIG. 1 , the front subframe provided in this embodiment includes a substantially square frame-shaped subframe body 100 , the left end and the right end of which are respectively connected to a "herringbone"-shaped swing arm 200 .

图2是一种前副车架本体的立体图。如图2所示,副车架本体100为整体式且由前横梁1、后横梁2以及两根规格相同的纵梁3合围形成;Fig. 2 is a perspective view of a front sub-frame body. As shown in FIG. 2 , the sub-frame body 100 is integral and is surrounded by a front crossbeam 1 , a rear crossbeam 2 and two longitudinal beams 3 of the same specification;

本实施例中,前横梁1、后横梁2以及纵梁3均为底部呈敞口状的槽型梁,并且,槽型梁内设有若干根加强筋4。为保证前副车架的整体强度,加强筋4的数量和布置方式经CAE分析后优化配置。In this embodiment, the front beam 1 , the rear beam 2 and the longitudinal beam 3 are all channel-shaped beams with an open bottom, and several reinforcing ribs 4 are arranged in the channel-shaped beams. In order to ensure the overall strength of the front sub-frame, the number and arrangement of ribs 4 are optimized after CAE analysis.

每根纵梁3分别内置一对用以铰接摆臂200的铰座31,每一铰座31分别由两根相邻的加强筋4构成,在各铰座31中,两根加强筋4规格相同且相互平行。Each longitudinal beam 3 has a pair of built-in hinge seats 31 for hinged swing arm 200, and each hinge seat 31 is composed of two adjacent reinforcing ribs 4, and in each hinge seat 31, the two reinforcing ribs 4 specifications same and parallel to each other.

图3是一种前副车架本体于另一视角下的立体图。如图1-3所示,铰座31向副车架本体外侧开设豁口33,即摆臂200的铰接端由豁口33处伸入纵梁3内部并与铰座31进行铰接。Fig. 3 is a perspective view of a front sub-frame body from another viewing angle. As shown in Figures 1-3, the hinge seat 31 has a gap 33 to the outside of the sub-frame body, that is, the hinged end of the swing arm 200 extends into the longitudinal beam 3 from the gap 33 and is hinged with the hinge seat 31 .

如图3所示,后横梁2的顶部集成有动力系统悬置支架21,并且,后横梁2的后侧壁还集成有一组转向器安装座22。需要说明的是,动力系统悬置支架21与转向器安装座22的安装位置纵向错开,如动力系统悬置支架21位于转向器安装座22的前侧。另外,每根纵梁3的前端顶部分别固定有横向稳定杆支架32,横向稳定杆支架32可将横向稳定杆(图中未显示)的连接臂固定在纵梁3前端。As shown in FIG. 3 , a power system suspension bracket 21 is integrated on the top of the rear cross member 2 , and a set of steering gear mounting seats 22 are also integrated on the rear side wall of the rear cross member 2 . It should be noted that the installation positions of the power system suspension bracket 21 and the steering gear mounting base 22 are longitudinally staggered, for example, the power system suspension bracket 21 is located at the front side of the steering gear mounting base 22 . In addition, a stabilizer bar bracket 32 is respectively fixed on the top of the front end of each longitudinal beam 3 , and the stabilizer bar bracket 32 can fix the connecting arm of the stabilizer bar (not shown in the figure) on the front end of the longitudinal beam 3 .

如图3所示,副车架本体100的前端和后端顶部分别竖立一空心定位销5,具体的,副车架本体100的右前端和左后端分别固定一空心定位销5,并且,前副车架本体100和车身之间由贯穿空心定位销5的螺纹紧固件可拆卸连接。As shown in FIG. 3 , a hollow positioning pin 5 is erected on the top of the front end and rear end of the sub-frame body 100 respectively. Specifically, a hollow positioning pin 5 is respectively fixed on the right front end and the left rear end of the sub-frame body 100 , and, The front sub-frame body 100 and the vehicle body are detachably connected by threaded fasteners passing through the hollow positioning pin 5 .

本实施例中,前副车架由铝合金材料铸造和机加工成型,即先铸造前副车架毛坯再机加工精修。In this embodiment, the front sub-frame is cast and machined from an aluminum alloy material, that is, the blank of the front sub-frame is first cast and then machined and finished.

以上结合具体实施方式描述了本实用新型的技术原理,但需要说明的是,上述的这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的具体限制。基于此处的解释,本领域的技术人员在不付出创造性劳动即可联想到本实用新型的其他具体实施方式或等同替换,都将落入本实用新型的保护范围。The above describes the technical principle of the utility model in conjunction with specific embodiments, but it should be noted that the above descriptions are only for explaining the principle of the utility model, and cannot be interpreted in any way as specific limitations on the protection scope of the utility model. Based on the explanations herein, those skilled in the art can think of other specific implementations or equivalent replacements of the utility model without creative effort, and all of them will fall within the protection scope of the utility model.

Claims (9)

1.一种前副车架,其特征在于,包括大致呈方框状的副车架本体,所述副车架本体为整体式且由前横梁、后横梁以及两根规格相同的纵梁合围形成;1. A front subframe, characterized in that it comprises a subframe body roughly in the shape of a square frame, the subframe body is integral and enclosed by a front crossbeam, a rear crossbeam and two longitudinal beams of the same specification form; 其中,所述前横梁、所述后横梁以及所述纵梁均为底部呈敞口状的槽型梁,并且,所述槽型梁内设有若干根加强筋;Wherein, the front crossbeam, the rear crossbeam and the longitudinal beam are all channel-shaped beams with an open bottom, and several reinforcing ribs are arranged in the channel-shaped beams; 每根所述纵梁分别内置一对用以铰接摆臂的铰座,每一所述铰座分别由两根相邻的所述加强筋构成;Each of the longitudinal beams has a built-in pair of hinge seats for hinged swing arms, and each of the hinge seats is composed of two adjacent reinforcing ribs; 所述铰座向副车架本体外侧开设豁口。The hinge seat opens a gap to the outside of the sub-frame body. 2.根据权利要求1所述的前副车架,其特征在于,在各所述铰座中,两根所述加强筋相互平行。2. The front sub-frame according to claim 1, characterized in that, in each of the hinge seats, two of the reinforcing ribs are parallel to each other. 3.根据权利要求1所述的前副车架,其特征在于,所述后横梁的顶部集成有动力系统悬置支架。3. The front sub-frame according to claim 1, characterized in that, the top of the rear beam is integrated with a power system suspension bracket. 4.根据权利要求1所述的前副车架,其特征在于,所述后横梁的后侧壁还集成有一组转向器安装座。4. The front sub-frame according to claim 1, characterized in that, a set of steering gear mounting seats is also integrated on the rear side wall of the rear cross member. 5.根据权利要求1或4所述的前副车架,其特征在于,每根所述纵梁的前端顶部分别固定有横向稳定杆支架。5. The front sub-frame according to claim 1 or 4, wherein a stabilizer bar bracket is respectively fixed on the top of the front end of each of the longitudinal beams. 6.根据权利要求1所述的前副车架,其特征在于,所述副车架本体的前端和/或后端顶部分别设置一空心定位销,并且,所述前副车架本体和车身之间由贯穿所述空心定位销的螺纹紧固件可拆卸连接。6. The front subframe according to claim 1, wherein a hollow positioning pin is respectively arranged on the top of the front end and/or rear end of the subframe body, and the front subframe body and the vehicle body The threaded fasteners passing through the hollow positioning pins are detachably connected between them. 7.根据权利要求6所述的前副车架,其特征在于,所述副车架本体的右前端和左后端分别设置一所述空心定位销。7 . The front sub-frame according to claim 6 , wherein the hollow positioning pins are respectively provided at the right front end and the left rear end of the sub-frame body. 8 . 8.根据权利要求1所述的前副车架,其特征在于,所述前副车架由铝合金材料铸造或锻造或机加工成型。8. The front sub-frame according to claim 1, characterized in that, the front sub-frame is formed by casting or forging or machining of aluminum alloy material. 9.根据权利要求1所述的前副车架,其特征在于,所述前副车架由铝合金材料铸造和机加工成型;9. The front sub-frame according to claim 1, characterized in that, the front sub-frame is cast and machined from an aluminum alloy material; 或者,所述前副车架由铝合金材料锻造和机加工成型。Alternatively, the front sub-frame is forged and machined from an aluminum alloy material.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107971703A (en) * 2017-11-24 2018-05-01 芜湖禾田汽车工业有限公司 The processing method of tower structure Welded subframe
CN109131570A (en) * 2018-07-27 2019-01-04 北京长城华冠汽车科技股份有限公司 Rear secondary frame for vehicle assembly and vehicle
CN110027629A (en) * 2019-05-24 2019-07-19 苏州同捷汽车工程技术股份有限公司 A kind of fore sub frame and attaching method thereof based on aluminum alloy materials
CN110723213A (en) * 2019-10-30 2020-01-24 重庆金康赛力斯新能源汽车设计院有限公司 Front auxiliary frame and automobile
CN119037548A (en) * 2024-09-26 2024-11-29 中国第一汽车股份有限公司 Front auxiliary frame and vehicle
JPWO2025079656A1 (en) * 2023-10-10 2025-04-17

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107971703A (en) * 2017-11-24 2018-05-01 芜湖禾田汽车工业有限公司 The processing method of tower structure Welded subframe
CN109131570A (en) * 2018-07-27 2019-01-04 北京长城华冠汽车科技股份有限公司 Rear secondary frame for vehicle assembly and vehicle
CN110027629A (en) * 2019-05-24 2019-07-19 苏州同捷汽车工程技术股份有限公司 A kind of fore sub frame and attaching method thereof based on aluminum alloy materials
CN110723213A (en) * 2019-10-30 2020-01-24 重庆金康赛力斯新能源汽车设计院有限公司 Front auxiliary frame and automobile
JPWO2025079656A1 (en) * 2023-10-10 2025-04-17
WO2025079656A1 (en) * 2023-10-10 2025-04-17 日本製鉄株式会社 Vehicle subframe
CN119037548A (en) * 2024-09-26 2024-11-29 中国第一汽车股份有限公司 Front auxiliary frame and vehicle

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