CN206277632U - A cable layer material layer dispersed extrusion feeding device - Google Patents

A cable layer material layer dispersed extrusion feeding device Download PDF

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CN206277632U
CN206277632U CN201621308819.5U CN201621308819U CN206277632U CN 206277632 U CN206277632 U CN 206277632U CN 201621308819 U CN201621308819 U CN 201621308819U CN 206277632 U CN206277632 U CN 206277632U
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distribution
feed
feeder
feeding
rotating shaft
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许君玉
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Heyuan Keshun Insulating Material Co Ltd
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Dongguan Keshun Insulating Material Co ltd
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Abstract

The utility model discloses a distributed extrusion feeding device for a cable material layer, which comprises a feeder and a spiral feeder arranged at the lower end of the feeder and communicated with the feeder; the feeder comprises a shell, a feeding end and a discharging end are respectively formed at the upper end and the lower end of the shell, movable rotating shafts are arranged between the shell and the feeding end and between the shell and the discharging end, and one of the movable rotating shafts is connected with a driving motor; a cleaning opening is formed in the side wall of the second blanking channel, and a sealing cover is arranged on the cleaning opening; a feeding pipe which is inverted into an L shape integrally and has a circular cross section is arranged on the right side of the spiral feeder; the bottom end of the feeding pipe is connected with a feed inlet of a double-screw extruder, a fan is further arranged on the outer side of the left side of the feeding pipe, a rotating shaft is arranged in the pipe in the vertical direction of the feeding pipe, a scraper is welded on the rotating shaft, and the rotating shaft is further connected with a motor arranged on the outer side of the top of the feeding pipe.

Description

一种线缆层料层分散式挤出喂料装置A cable layer material layer dispersed extrusion feeding device

技术领域technical field

本实用新型涉及电力线缆制造技术领域,具体为一种线缆层料层分散式挤出喂料装置。The utility model relates to the technical field of electric cable manufacturing, in particular to a cable layer material layer distributed extrusion feeding device.

背景技术Background technique

塑料挤出机也属于塑料机械的种类之一。挤出机依据机头料流方向以及螺杆中心线的夹角,可以将机头分成直角机头和斜角机头等。机头的外壳一般是用螺栓使其固定于机身之上,机头里面的模含有模芯座,然后用螺帽将其固定于机头的进线端口,模芯座的内部也装有模芯,而且模芯和模芯座的中心都有孔,其作用用于通过芯线。依据加压方式种类的不同,使得挤出工艺可以分成连续挤出和间歇挤出两种。前者所用的设备为螺杆式挤出机,后者的设备为柱塞式挤出机。在此螺杆式挤出机又可以凭借螺杆个数大致分类为单螺杆挤出机以及多螺杆挤出机。Plastic extruder is also one of the types of plastic machinery. According to the flow direction of the head and the angle between the centerline of the screw, the extruder can divide the head into a right-angle head and an oblique head. The shell of the machine head is generally fixed on the fuselage with bolts. The mold inside the machine head contains a core seat, which is then fixed to the inlet port of the machine head with a nut. The core seat is also equipped with a The mold core, and the center of the mold core and the mold core seat have holes, which are used to pass the core wire. According to the different types of pressurization, the extrusion process can be divided into continuous extrusion and intermittent extrusion. The equipment used in the former is a screw extruder, and the equipment in the latter is a plunger extruder. Here, screw extruders can be roughly classified into single-screw extruders and multi-screw extruders by virtue of the number of screws.

电线电缆的绝缘层一般采用改性聚氯乙烯材料,聚氯乙烯树脂、无极填料、高分改性剂等原料经双螺杆挤出机共混挤出制得,一般控制双螺杆挤出的温度在160*~165℃。在聚氯乙烯树脂等原料从料斗进入双螺杆挤出机时,由于高温使得聚氯乙烯树脂软化,容易粘附在喂料口处,造成下料不匀,甚至堵料影响挤出。并且,原料中携带的水分在喂料口处受高温蒸发然后又遇到冷的原料而凝结,造成加料困难。The insulation layer of wire and cable is generally made of modified polyvinyl chloride material, polyvinyl chloride resin, non-polar filler, high-grade modifier and other raw materials are blended and extruded by twin-screw extruder, and the temperature of twin-screw extrusion is generally controlled At 160*~165°C. When raw materials such as polyvinyl chloride resin enter the twin-screw extruder from the hopper, the polyvinyl chloride resin is softened due to high temperature, and it is easy to adhere to the feeding port, resulting in uneven feeding, and even blocking the material to affect extrusion. Moreover, the moisture carried in the raw material is evaporated by the high temperature at the feeding port and then condenses when it meets the cold raw material, which makes feeding difficult.

实用新型内容Utility model content

本实用新型的目的在于提供一种线缆层料层分散式挤出喂料装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cable layer material layer dispersed extrusion feeding device to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种线缆层料层分散式挤出喂料装置,包括进料器和设置在进料器下端并与其连通的螺旋加料器;所述进料器包括壳体,在壳体的上下两端分别形成进料端和出料端,壳体与所述进料端、所述出料端之间设有活动转轴,其中一个活动转轴与驱动电机连接;壳体的内部形成与所述进料端相通的第一空腔,以及与所述出料端相通的第二空腔,所述第一空腔的内部设有第一分布进料环和第二分布进料环,在第一空腔的四周内壁上形成多个分布槽,在分布槽的底端设有横行分布条,分布槽与所述第二空腔相通;在所述螺旋加料器的右侧设有一根倒整体呈“L”形、横截面呈圆形的喂料管;所述喂料管底端与双螺杆挤出机的进料口连接,在所述喂料管左侧外侧还设有一风扇,在所述喂料管的竖直方向的管内设有一旋转轴,旋转轴上焊接有一个刮板,所述旋转轴还与设置在所述喂料管顶部外侧的电机连接。A cable layer material layer dispersed extrusion feeding device, including a feeder and a screw feeder arranged at the lower end of the feeder and communicating with it; the feeder includes a shell, at the upper and lower ends of the shell A feed end and a discharge end are respectively formed, and a movable shaft is provided between the housing and the feed end and the discharge end, and one of the movable shafts is connected to the drive motor; the inside of the housing forms a The first cavity communicated with the end, and the second cavity communicated with the discharge end, the inside of the first cavity is provided with a first distribution feed ring and a second distribution feed ring, in the first cavity A plurality of distribution grooves are formed on the inner walls around the cavity, and horizontal distribution strips are arranged at the bottom of the distribution grooves, and the distribution grooves communicate with the second cavity; on the right side of the screw feeder, there is an inverted whole in the shape of " L"-shaped feeding pipe with a circular cross-section; the bottom end of the feeding pipe is connected to the feed port of the twin-screw extruder, and a fan is provided on the left side of the feeding pipe. A rotating shaft is arranged in the vertical pipe of the feeding pipe, and a scraper is welded on the rotating shaft, and the rotating shaft is also connected with a motor arranged on the outside of the top of the feeding pipe.

作为本实用新型更进一步的技术方案,第一分布进料环包括多个呈环形排列的第一分布进料体,第一分布进料体上设有纵向开槽,在纵向开槽内设有倾斜向上的第一分布片。As a further technical solution of the present invention, the first distribution feed ring includes a plurality of first distribution feed bodies arranged in a ring, the first distribution feed bodies are provided with longitudinal slots, and inside the longitudinal slots are Slanted upward first distribution sheet.

作为本实用新型更进一步的技术方案,所述第二分布进料环包括多个呈环形排列的第二分布进料体,第二分布进料体上设有纵向开槽,在纵向开槽内设有倾斜向下的第二分布片。As a further technical solution of the utility model, the second distribution feeding ring includes a plurality of second distribution feeding bodies arranged in a ring, and the second distribution feeding bodies are provided with longitudinal slots, and inside the longitudinal slots A second distributing sheet inclined downward is provided.

作为本实用新型更进一步的技术方案,在所述喂料管的水平方向的管内设有至少两个格栅。As a further technical solution of the present invention, at least two grids are arranged in the horizontal direction of the feeding pipe.

作为本实用新型更进一步的技术方案,在所述旋转轴上端连接有散热片,所述散热片与所述风扇的中心位置保持一致。As a further technical solution of the present invention, a cooling fin is connected to the upper end of the rotating shaft, and the cooling fin is consistent with the central position of the fan.

与现有技术相比,本实用新型一方面在加料过程中,聚氯乙烯树脂等原料中携带的水分由于受到双螺杆挤出机进料口处的高温而蒸发的上浮,受到上部风扇风力作用而直接吹出喂料管,防止了水汽凝结造成螺纹喂料器出料困难。进料器能有效地将进料均匀打散,提高流通效率,使用效果好。Compared with the prior art, on the one hand, during the feeding process of the utility model, the moisture carried in raw materials such as polyvinyl chloride resin is evaporated and floated due to the high temperature at the feed port of the twin-screw extruder, and is affected by the wind force of the upper fan. The feeding pipe is directly blown out, which prevents the condensation of water vapor and makes it difficult for the threaded feeder to discharge. The feeder can effectively disperse the feed material evenly, improve the circulation efficiency, and the use effect is good.

附图说明Description of drawings

图1为本实用新型一种线缆层料层分散式挤出喂料装置的结构示意图。Fig. 1 is a structural schematic diagram of a cable layer material layer dispersed extrusion feeding device of the present invention.

具体实施方式detailed description

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1,一种线缆层料层分散式挤出喂料装置,所述进料器1包括壳体11,在壳体11的上下两端分别形成进料端12和出料端13,壳体11与所述进料端12、所述出料端13之间设有活动转轴14,其中一个活动转轴14与驱动电机连接;壳体11的内部形成与所述进料端12相通的第一空腔15,以及与所述出料端13相通的第二空腔16,所述第一空腔15的内部设有第一分布进料环和第二分布进料环,在第一空腔15的四周内壁上形成多个分布槽17,在分布槽17的底端设有横行分布条18,分布槽17与所述第二空腔16相通,第一分布进料环包括多个呈环形排列的第一分布进料体19,第一分布进料体19上设有纵向开槽111,在纵向开槽111内设有倾斜向上的第一分布片;所述第二分布进料环包括多个呈环形排列的第二分布进料体112,第二分布进料体112上设有纵向开槽110,在纵向开槽110内设有倾斜向下的第二分布片;所述第一分布进料体19上的分布片数目为3个,所述第二分布进料体112上的分布片为2个。Please refer to Fig. 1, a cable layer material layer dispersion extrusion feeding device, the feeder 1 includes a housing 11, the upper and lower ends of the housing 11 respectively form a feed end 12 and a discharge end 13 , a movable shaft 14 is arranged between the housing 11 and the feed end 12 and the discharge end 13, and one of the movable shafts 14 is connected to the drive motor; the inside of the housing 11 is formed to communicate with the feed end 12 The first cavity 15 of the first cavity 15, and the second cavity 16 communicated with the discharge end 13, the inside of the first cavity 15 is provided with a first distribution feed ring and a second distribution feed ring, at the A plurality of distribution grooves 17 are formed on the inner wall around the cavity 15, and horizontal distribution strips 18 are arranged at the bottom of the distribution grooves 17. The distribution grooves 17 communicate with the second cavity 16, and the first distribution feeding ring includes multiple A first distribution feed body 19 arranged in a ring, the first distribution feed body 19 is provided with a longitudinal slot 111, and a first distribution sheet inclined upward is arranged in the longitudinal slot 111; the second distribution feed body The material ring includes a plurality of second distribution feed bodies 112 arranged in a ring, and the second distribution feed body 112 is provided with a longitudinal slot 110, and a second distribution sheet inclined downward is provided in the longitudinal slot 110; The number of distribution sheets on the first distribution feed body 19 is 3, and the number of distribution sheets on the second distribution feed body 112 is 2.

在实际作业过程中,物料从进料端12进入,经过第一空腔15和第二空腔16,最后从出料端13出去;当物料进入第一空腔15时,整个壳体会因着驱动电机带动活动转轴14产生高速旋转,这样物料在第一空腔15内会被第一分布进料环和第二分布进料环切碎,其凝结的物料块被分散分布均匀,而第一分布进料体19和第二分布进料体112上都设有纵向开槽110,以及开槽10上设置的分布体11都会对物料进行时时切碎分布均匀,然后物料再经过分布槽17,经过分布条18,物料进入第二空腔16,最后物料从出料端13出去的时候就会混合分布均匀;In the actual operation process, the material enters from the feed end 12, passes through the first cavity 15 and the second cavity 16, and finally exits from the discharge end 13; when the material enters the first cavity 15, the entire shell will be affected by the The driving motor drives the movable rotating shaft 14 to rotate at a high speed, so that the material will be chopped by the first distribution feed ring and the second distribution feed ring in the first cavity 15, and the condensed material blocks are evenly distributed, while the first distribution feed ring Both the distribution feed body 19 and the second distribution feed body 112 are provided with longitudinal slots 110, and the distribution body 11 provided on the slots 10 will chop and distribute the materials evenly, and then the materials pass through the distribution slots 17, After passing through the distribution strip 18, the material enters the second cavity 16, and finally the material will be mixed and distributed evenly when it goes out from the discharge end 13;

在所述螺旋加料器20的右侧设有一根倒整体呈“L”形、横截面呈圆形的喂料管3。On the right side of the screw feeder 20, there is provided a feed pipe 3 which is "L" shaped as a whole and has a circular cross section.

所述喂料管3底端与双螺杆挤出机4的进料口连接,在所述喂料管3左侧外侧还设有一风扇5,在所述喂料管3的竖直方向的管内设有一旋转轴6,旋转轴6上焊接有一个刮板7,所述旋转轴6还与设置在所述喂料管3顶部外侧的电机8连接,进料器1内的聚氯乙烯树脂等原料从其底部进入螺旋喂料器2内,缓慢落入喂料管3内,然后进入双螺杆挤出机4内进行挤出造粒。聚氯乙烯树脂等原料中携带的水分由于受到高温作用而蒸发,并且在风扇5的作用下从喂料管3水平管吹出喂料管3外,喂料管3内壁粘附的聚氯乙烯树脂等粉末原料由于刮板7作用而顺利进入双螺杆挤出机4;The bottom end of the feeding pipe 3 is connected to the feeding port of the twin-screw extruder 4, and a fan 5 is also provided on the left side of the feeding pipe 3, and in the vertical direction of the feeding pipe 3 A rotating shaft 6 is provided, and a scraper 7 is welded on the rotating shaft 6. The rotating shaft 6 is also connected with a motor 8 arranged outside the top of the feeding pipe 3. The polyvinyl chloride resin in the feeder 1, etc. The raw material enters the screw feeder 2 from the bottom, slowly falls into the feeding pipe 3, and then enters the twin-screw extruder 4 for extrusion and granulation. The moisture carried in raw materials such as polyvinyl chloride resin is evaporated due to high temperature, and is blown out of the feeding pipe 3 from the horizontal pipe of the feeding pipe 3 under the action of the fan 5, and the polyvinyl chloride resin adhered to the inner wall of the feeding pipe 3 The powder raw materials enter the twin-screw extruder 4 smoothly due to the action of the scraper 7;

在所述喂料管3的水平方向的管内设有至少两个格栅9,阻挡由于风扇5的作用而带出原料,减小对工作环境的危害;所述刮板7与所述喂料管3内壁间隙为0.3*1mm,保证刮板7能够在喂料管3内正常旋转工作。刮板7完全和喂料管3内壁接触时,由于粘附的物质,旋转阻力较大。At least two grids 9 are arranged in the pipe of the horizontal direction of the feeding pipe 3 to stop the raw materials from being taken out due to the action of the fan 5 and reduce the harm to the working environment; the scraper 7 and the feeding The gap on the inner wall of the tube 3 is 0.3*1 mm to ensure that the scraper 7 can rotate and work normally in the feeding tube 3 . When the scraper 7 is fully in contact with the inner wall of the feeding pipe 3, due to the adhered substance, the rotation resistance is relatively large.

由于刮板7和旋转轴6在喂料过程中,由于热传递温度会升高,在所述旋转轴6上端连接有散热片10,所述散热片10与所述风扇5的中心位置保持一致,散热片10在风扇5的作用范围内,刮板7和旋转轴6上的热量由于散热片10而被风带出喂料管3,降低了刮板7和旋转轴6自身的温度,防止刮板7和旋转轴6上粘附聚氯乙烯树脂等原料。Since the scraper 7 and the rotating shaft 6 are in the feeding process, due to the heat transfer temperature will increase, a cooling fin 10 is connected to the upper end of the rotating shaft 6, and the central position of the cooling fin 10 is consistent with the fan 5 , the cooling fin 10 is within the scope of action of the fan 5, the heat on the scraper 7 and the rotating shaft 6 is taken out of the feeding pipe 3 by the wind due to the cooling fin 10, which reduces the temperature of the scraper 7 and the rotating shaft 6 itself, preventing Raw materials such as polyvinyl chloride resin are adhered on the scraper 7 and the rotating shaft 6 .

本实用新型中螺旋喂料器与双螺杆挤出机的进料口之间设置一根倒“L”形喂料管,且在喂料管左侧设置风扇,在喂料管内设置刮板。在加料过程中,聚氯乙烯树脂等原料中携带的水分由于受到双螺杆挤出机进料口处的高温而蒸发的上浮,受到上部风扇风力作用而直接吹出喂料管,防止了水汽凝结造成螺纹喂料器出料困难。另一方面,进料器的设置在使用过程中,对物料的前期进入做到了很好的防堵处理。In the utility model, an inverted "L"-shaped feeding pipe is arranged between the screw feeder and the feeding port of the twin-screw extruder, and a fan is arranged on the left side of the feeding pipe, and a scraper is arranged in the feeding pipe. During the feeding process, the moisture carried in raw materials such as polyvinyl chloride resin evaporates and floats up due to the high temperature at the feed inlet of the twin-screw extruder, and is directly blown out of the feeding pipe by the wind force of the upper fan to prevent water vapor from condensing. The screw feeder is difficult to discharge. On the other hand, the setting of the feeder has achieved good anti-blocking treatment for the early entry of materials during use.

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.

Claims (5)

1.一种线缆层料层分散式挤出喂料装置,其特征在于,包括进料器和设置在进料器下端并与其连通的螺旋加料器;所述进料器包括壳体,在壳体的上下两端分别形成进料端和出料端,壳体与所述进料端、所述出料端之间设有活动转轴,其中一个活动转轴与驱动电机连接;壳体的内部形成与所述进料端相通的第一空腔,以及与所述出料端相通的第二空腔,所述第一空腔的内部设有第一分布进料环和第二分布进料环,在第一空腔的四周内壁上形成多个分布槽,在分布槽的底端设有横行分布条,分布槽与所述第二空腔相通;在所述螺旋加料器的右侧设有一根倒整体呈“L”形、横截面呈圆形的喂料管;所述喂料管底端与双螺杆挤出机的进料口连接,在所述喂料管左侧外侧还设有一风扇,在所述喂料管的竖直方向的管内设有一旋转轴,旋转轴上焊接有一个刮板,所述旋转轴还与设置在所述喂料管顶部外侧的电机连接。1. A cable layer material layer dispersed extrusion feeding device, characterized in that it comprises a feeder and a screw feeder arranged at the lower end of the feeder and communicated with it; the feeder includes a housing, The upper and lower ends of the casing form a feed end and a discharge end respectively, and a movable shaft is arranged between the casing, the feed end, and the discharge end, and one of the movable shafts is connected to a driving motor; the inside of the casing A first cavity communicated with the feed end and a second cavity communicated with the discharge end are formed, and a first distribution feed ring and a second distribution feed ring are arranged inside the first cavity A plurality of distribution grooves are formed on the inner wall around the first cavity, horizontal distribution strips are arranged at the bottom of the distribution grooves, and the distribution grooves communicate with the second cavity; There is a feeding tube which is in the shape of an "L" and has a circular cross-section; the bottom end of the feeding tube is connected to the feed port of the twin-screw extruder, and there is a set on the left side of the feeding tube There is a fan, a rotating shaft is arranged in the vertical pipe of the feeding pipe, a scraper is welded on the rotating shaft, and the rotating shaft is also connected with the motor arranged on the outside of the feeding pipe top. 2.根据权利要求1所述的一种线缆层料层分散式挤出喂料装置,其特征在于,第一分布进料环包括多个呈环形排列的第一分布进料体,第一分布进料体上设有纵向开槽,在纵向开槽内设有倾斜向上的第一分布片。2. A kind of cable layer material layer dispersion extrusion feeding device according to claim 1, characterized in that, the first distribution feed ring comprises a plurality of first distribution feed bodies arranged in a ring, the first The distribution feed body is provided with a longitudinal slot, and a first distribution sheet inclined upward is arranged in the longitudinal slot. 3.根据权利要求1所述的一种线缆层料层分散式挤出喂料装置,其特征在于,所述第二分布进料环包括多个呈环形排列的第二分布进料体,第二分布进料体上设有纵向开槽,在纵向开槽内设有倾斜向下的第二分布片。3. A cable layer material layer dispersed extrusion feeding device according to claim 1, characterized in that, the second distribution feed ring comprises a plurality of second distribution feed bodies arranged in a ring, The second distribution feed body is provided with a longitudinal slot, and a second distribution sheet inclined downward is arranged in the longitudinal slot. 4.根据权利要求1所述的一种线缆层料层分散式挤出喂料装置,其特征在于,所述第二分布进料环包括多个呈环形排列的第二分布进料体,第二分布进料体上设有纵向开槽,在纵向开槽内设有倾斜向下的第二分布片。4. A cable layer material layer dispersed extrusion feeding device according to claim 1, characterized in that, the second distribution feed ring comprises a plurality of second distribution feed bodies arranged in a ring, The second distribution feed body is provided with a longitudinal slot, and a second distribution sheet inclined downward is arranged in the longitudinal slot. 5.根据权利要求1所述的一种线缆层料层分散式挤出喂料装置,其特征在于,在所述旋转轴上端连接有散热片,所述散热片与所述风扇的中心位置保持一致。5. A cable layer material layer dispersed extrusion feeding device according to claim 1, characterized in that a cooling fin is connected to the upper end of the rotating shaft, and the central position of the cooling fin and the fan is be consistent.
CN201621308819.5U 2016-12-01 2016-12-01 A cable layer material layer dispersed extrusion feeding device Active CN206277632U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426857A (en) * 2016-12-01 2017-02-22 郑州搜趣信息技术有限公司 Cable layer material layer distributed extrusion feeding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426857A (en) * 2016-12-01 2017-02-22 郑州搜趣信息技术有限公司 Cable layer material layer distributed extrusion feeding device

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Address after: 2 / F, plant 1, No. 9, Weisan Road, industrial park, Jiangdong new district, Heyuan City, Guangdong Province, 517000

Patentee after: Heyuan Keshun insulating material Co., Ltd

Address before: 4, building 523880, building E, Cheng Cheng Industrial Zone, Guangdong Town, Xin'an community, Changan Town, Dongguan, China

Patentee before: DONGGUAN KESHUN INSULATING MATERIAL Co.,Ltd.