CN206264319U - 塑胶管材生产用挤出设备 - Google Patents
塑胶管材生产用挤出设备 Download PDFInfo
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- CN206264319U CN206264319U CN201621327586.3U CN201621327586U CN206264319U CN 206264319 U CN206264319 U CN 206264319U CN 201621327586 U CN201621327586 U CN 201621327586U CN 206264319 U CN206264319 U CN 206264319U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 40
- 239000004033 plastic Substances 0.000 title claims abstract description 40
- 238000001125 extrusion Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000001808 coupling Effects 0.000 claims abstract description 7
- 238000010168 coupling process Methods 0.000 claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 claims abstract description 7
- 239000004677 Nylon Substances 0.000 claims abstract description 4
- 229920001778 nylon Polymers 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 9
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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Abstract
本实用新型公开了塑胶管材生产用挤出设备，包括底板，底板的上方安装有调速箱，调速箱的输入轴连接有电机的输出轴，调速箱的输出轴连接有螺杆的一端，且调速箱的输出轴与螺杆采用尼龙栓销联轴器连接，螺杆的外侧套接有料筒，且料筒靠近调速箱的一端与调速箱的外壳固定连接，料筒的顶部安装有加料斗，且料筒的内腔与加料斗连通，料筒的侧边安装有排气管，且料筒的内腔与排气管连通，料筒远离调速箱的一端焊接有第一法兰，料筒远离调速箱的一端设有导流管，导流管的两端均焊接有第二法兰。本实用新型有助于熔融塑料穿过稳流板的通孔流向变得单一稳定，较大颗粒充分加热并通过金属网，保证了塑料的正常流动零件质量的稳定，提高了生产的效率。
Description
塑胶管材生产用挤出设备
技术领域
[0001] 本实用新型涉及塑胶管材生产的技术领域，尤其涉及塑胶管材生产用挤出设备。
背景技术
[0002] 挤出成型在塑料加工中又称为挤塑，是指物料通过挤出机料筒和螺杆间的作用， 边受热塑化，边被螺杆向前推送，连续通过机头而制成各种截面制品或半制品的一种加工 方法。塑胶管材作为化学建材的重要组成部分，以其优越的性能，卫生、环保、低耗等为广大 用户所广泛接受，主要有UPVC排水管，UPVC给水管，铝塑复合管，聚乙烯(PE)给水管材，聚丙 烯PPR热水管这几种。
[0003] 在生产塑胶管材的时候，由于塑料很难做到充分加热，这样，熔融的塑料中往往会 掺杂一些较大且未充分融化的塑料，这些塑料如果直接进入成形模头不仅生产出的产品质 量参差不齐，成形模头还容易堵塞，导致生产过程的中断，造成很大的经济损失;同时，由于 螺杆在转动过程中会带动塑料旋转，这样，在成型时，如果熔融的塑料在成形模头内部继续 旋转的话很容易导致管件出现疏松或者疏孔的现象。 实用新型内容
[0004] 本实用新型的目的是为了解决现有技术中存在的缺点，而提出的塑胶管材生产用 挤出设备。
[0005] 为了实现上述目的，本实用新型采用了如下技术方案：
[0006] 塑胶管材生产用挤出设备，包括底板，所述底板的上方安装有调速箱，调速箱的输 入轴连接有电机的输出轴，调速箱的输出轴连接有螺杆的一端，且调速箱的输出轴与螺杆 采用尼龙栓销联轴器连接，螺杆的外侧套接有料筒，且料筒靠近调速箱的一端与调速箱的 外壳固定连接，料筒的顶部安装有加料斗，且料筒的内腔与加料斗连通，料筒的侧边安装有 排气管，且料筒的内腔与排气管连通，料筒远离调速箱的一端焊接有第一法兰，料筒远离调 速箱的一端设有导流管，导流管的两端均焊接有第二法兰，且第二法兰与第一法兰通过螺 栓连接，导流管靠近料筒的一端内部安装有截面呈圆形的稳流板，稳流板的曲面侧边设有 螺纹，稳流板与导流管采用螺纹连接，稳流板的平面侧边设有均匀布置的通孔，导流管远离 料筒的一端内部设有环形凸台，环形凸台靠近稳流板的一侧设有环形金属框，且环形凸台 与环形金属框通过螺钉固定连接，环形金属框的内部设有金属网，且环形金属框与金属网 压制连接，导流管的外侧套接有加热器，且加热器呈空心的柱状结构，导流管远离料筒的一 端安装有成形模头。
[0007] 优选的，所述调速箱与电机的输出轴采用套筒式联轴器连接。
[0008] 优选的，所述料斗的锥形外侧套接有固定环，固定环的侧边焊接有支架的一端，支 架的另一端与料筒焊接固定。
[0009] 优选的，所述导流管与成形模头采用法兰连接。
[0010] 优选的，所述导流管为不锈钢管，螺杆采用耐磨合金制成。
[0011]优选的，所述环形金属框采用不锈钢制成，金属网为不锈钢丝筛分过滤网。
[0012]与现有技术相比，本实用新型的有益效果是：
[0013]本实用新型中熔融的塑料受到螺杆旋转式挤压，从而熔融的塑料也在料筒的内部 旋转，通过稳流板时，旋转的熔融塑料穿过稳流板的通孔流向变得单一稳定，使得熔融塑料 变得更加均勾，从而成型后的零件成分均勾稳定;稳定流向的溶融塑料经过金属网，溶融塑 料中加热不充分的较大颗粒挡在稳流板与金属网之间，加热器给加热不充分的较大颗粒充 分加热，较大颗粒融化后通过金属网，保证了塑料的正常流动零件质量的稳定，提高了生产 的效率，给企业带来了良好的经济效益。
附图说明
[00M]图1为本实用新型提出的塑胶管材生产用挤出设备的结构示意图；
[0015]图2为本实用新型提出的塑胶管材生产用挤出设备的导流管示意图；
[0016]图3为本实用新型提出的塑胶管材生产用挤出设备的金属网与环形金属框的安装 结构图。
[0017]图中：1电机、2底板、3调速箱、4加料斗、5排气管、6螺杆、7料筒、8第一法兰、9加热 器、10第二法兰、11稳流板、12成型模头、I3金属网、14导流管、15环形金属框。
具体实施方式
[0018]下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行 清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的 实施例。
[0019] 参照图1-3,塑胶管材生产用挤出设备，包括底板2,底板2的上方安装有调速箱3， 调速箱3的输入轴连接有电机1的输出轴，调速箱3的输出轴连接有螺杆6的一端，且调速箱3 的输出轴与螺杆6采用尼龙栓销联轴器连接，螺杆6的外侧套接有料筒7,且料筒7靠近调速 箱3的一端与调速箱3的外壳固定连接，料筒7的顶部安装有加料斗4,且料筒7的内腔与加料 斗4连通，料筒7的侧边安装有排气管5,且料筒7的内腔与排气管5连通，料筒7远离调速箱3 的一端焊接有第一法兰8,料筒7远离调速箱3的一端设有导流管14,导流管14的两端均焊接 有第二法兰10,且第二法兰1〇与第一法兰8通过螺栓连接，导流管14靠近料筒7的一端内部 安装有截面呈圆形的稳流板11，稳流板11的曲面侧边设有螺纹，稳流板11与导流管14采用 螺纹连接，稳流板11的平面侧边设有均匀布置的通孔，导流管14远离料筒7的一端内部设有 环形凸台，环形凸台靠近稳流板U的一侧设有环形金属框15,且环形凸台与环形金属框15 通过螺钉固定连接，环形金属框15的内部设有金属网13,且环形金属框15与金属网13压制 连接，导流管14的外侧套接有加热器9，且加热器9呈空心的柱状结构，导流管14远离料筒7 的一端安装有成形模头12,调速箱3与电机1的输出轴采用套筒式联轴器连接，料斗4的锥形 外侧套接有固定环，固定环的侧边焊接有支架的一端，支架的另一端与料筒7焊接固定，导 流管14与成形模头12采用法兰连接，导流管14为不锈钢管，螺杆6采用耐磨合金制成，环形 金属框采用不锈钢制成，金属网13为不锈钢丝筛分过滤网。
[0020] 使用时，电机1通过变速箱3，带动螺杆6转动，熔融的塑料受到螺杆6旋转式挤压， 从而熔融的塑料也在料筒7的内部旋转，通过稳流板11时，旋转的熔融塑料穿过稳流板11的 通孔流向变得单一稳定，稳定流向的熔融塑料经过金属网13,熔融塑料中较大的颗粒加热 不充分的较大颗粒挡在稳流板11与金属网13之间，这时，加热器9给加热不充分的较大颗粒 充分加热融化，保证了塑料的正常流动。
[0021]以上所述，仅为本实用新型较佳的具体实施方式，但本实用新型的保护范围并不 局限于此，任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内，根据本实用 新型的技术方案及其实用新型构思加以等同替换或改变，都应涵盖在本实用新型的保护范 围之内。
Claims (6)
1.塑胶管材生产用挤出设备，包括底板(2)，其特征在于，所述底板(2)的上方安装有调 速箱(3)，调速箱⑶的输入轴连接有电机⑴的输出轴，调速箱⑶的输出轴连接有螺杆(6) 的一端，且调速箱⑶的输出轴与螺杆⑹采用尼龙栓销联轴器连接，螺杆⑹的外侧套接有 料筒(7)，且料筒⑺靠近调速箱⑶的一端与调速箱⑶的外壳固定连接，料筒⑺的顶部安 装有加料斗⑷，且料筒⑺的内腔与加料斗⑷连通，料筒⑺的侧边安装有排气管(5)，且 料筒⑺的内腔与排气管⑸连通，料筒⑺远离调速箱⑶的一端焊接有第一法兰(8)，料筒 ⑺远离调速箱⑶的一端设有导流管（14)，导流管（14)的两端均焊接有第二法兰（1〇)，且 第二法兰（10)与第一法兰(8)通过螺栓连接，导流管（14)靠近料筒〇7)的一端内部安装有截 面呈圆形的稳流板（11)，稳流板(11)的曲面侧边设有螺纹，稳流板(11)与导流管（14)采用 螺纹连接，稳流板(11)的平面侧边设有均匀布置的通孔，导流管(14)远离料筒的一端内 部设有环形凸台，环形凸台靠近稳流板（11)的一侧设有环形金属框（15)，且环形凸台与环 形金属框（15)通过螺钉固定连接，环形金属框（15)的内部设有金属网（13)，且环形金属框 (15)与金属网（13)压制连接，导流管（14)的外侧套接有加热器(9)，且加热器(9)呈空心的 柱状结构，导流管(14)远离料筒〇〇的一端安装有成形模头(12)。
2. 根据权利要求1所述的塑胶管材生产用挤出设备，其特征在于，所述调速箱(3)与电 机(1)的输出轴采用套筒式联轴器连接。
3. 根据权利要求1所述的塑胶管材生产用挤出设备，其特征在于，所述料斗(4)的锥形 外侧套接有固定环，固定环的侧边焊接有支架的一端，支架的另一端与料筒(7)焊接固定。
4. 根据权利要求1所述的塑胶管材生产用挤出设备，其特征在于，所述导流管（14)与成 形模头(12)采用法兰连接。
5. 根据权利要求1所述的塑胶管材生产用挤出设备，其特征在于，所述导流管（14)为不 锈钢管，螺杆⑹采用耐磨合金制成。
6. 根据权利要求1所述的塑胶管材生产用挤出设备，其特征在于，所述环形金属框采用 不锈钢制成，金属网（13)为不锈钢丝筛分过滤网。
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| CN111791457A (zh) * | 2020-09-09 | 2020-10-20 | 东营鑫华莲石油机械有限公司 | 一种套管外封隔器 |
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| CN111791457A (zh) * | 2020-09-09 | 2020-10-20 | 东营鑫华莲石油机械有限公司 | 一种套管外封隔器 |
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