CN206263799U - A kind of sand-blasting machine of autompulse deashing - Google Patents
A kind of sand-blasting machine of autompulse deashing Download PDFInfo
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- CN206263799U CN206263799U CN201621321954.3U CN201621321954U CN206263799U CN 206263799 U CN206263799 U CN 206263799U CN 201621321954 U CN201621321954 U CN 201621321954U CN 206263799 U CN206263799 U CN 206263799U
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Abstract
Description
技术领域technical field
本实用新型涉及工业机械设备领域,特别是一种自动脉冲清灰的喷砂机。The utility model relates to the field of industrial machinery and equipment, in particular to an automatic pulse dust-cleaning sandblasting machine.
背景技术Background technique
喷砂机是采用压缩空气为动力,以形成高速喷射束将喷料(喷丸玻璃珠、钢丸、钢砂、石英砂、金刚砂、铁砂、海砂)高速喷射到被需处理工件表面,激光切割机激光切割设备铸铁平台使工件表面的外表面的机械性能发生变化,由于磨料对工件表面的冲击和切削作用,使工件的表面获的一定的清洁度和不同的粗糙度,使工件表面的机械性能得到改善,因此提高了工件的抗疲劳性,增加了它和涂层之间的附着力,延长了涂膜的耐久性,也有利于涂料的流平和装饰,把表面的杂质、杂色及氧化层清除掉,同时使介质表面粗化,使基材表面残余应力和提高基材表面硬度的作用。The sand blasting machine uses compressed air as the power to form a high-speed jet beam to spray the spray material (shot peening glass beads, steel shot, steel sand, quartz sand, corundum, iron sand, sea sand) to the surface of the workpiece to be treated at high speed, and the laser The cast iron platform of the cutting machine laser cutting equipment changes the mechanical properties of the outer surface of the workpiece. Due to the impact and cutting effect of the abrasive on the surface of the workpiece, the surface of the workpiece obtains a certain degree of cleanliness and different roughness, so that the surface of the workpiece The mechanical properties are improved, so the fatigue resistance of the workpiece is improved, the adhesion between it and the coating is increased, the durability of the coating film is prolonged, and it is also conducive to the leveling and decoration of the coating, and the impurities and variegated colors on the surface are removed And the oxide layer is removed, and at the same time, the surface of the medium is roughened, so that the residual stress on the surface of the substrate and the hardness of the surface of the substrate are improved.
现有喷砂机使用石英砂清洗时极易碎,不可回收重复利用,造成粉尘大,用量大,并且石英砂为棱状形,清洗模具容易起尖角,模具的尖角位置在生产过程中极易造成开裂诱因,影响模具使用寿命。Existing sandblasting machines are extremely fragile when cleaned with quartz sand, which cannot be recycled and reused, resulting in a large amount of dust and a large amount of use. Moreover, the quartz sand is prismatic, and the cleaning mold is prone to sharp corners. The sharp corners of the mold are in the production process. It is very easy to cause cracking and affect the service life of the mold.
发明内容Contents of the invention
本实用新型的目的在于提供一种自动脉冲清灰的喷砂机,使用高硬度磨料能重复循环使用,损耗少,并且能充分过滤回收粉尘,大大的减少了磨料用量,降底成本,并且改善车间环境,另外模具清洗后模具表面再喷细钢珠强化使模具表面形成强化层有提升硬度及耐磨性,能解决清洗造成的尖角问题从而达成延长模具使用寿命的效果。The purpose of the utility model is to provide a sandblasting machine with automatic pulse cleaning, which can be used repeatedly with high hardness abrasives, has less loss, can fully filter and recover dust, greatly reduces the amount of abrasives, lowers the bottom cost, and improves Workshop environment, in addition, after the mold is cleaned, the surface of the mold is strengthened by spraying fine steel balls to form a strengthening layer on the surface of the mold to improve hardness and wear resistance, which can solve the problem of sharp corners caused by cleaning and achieve the effect of prolonging the service life of the mold.
为实现上述技术目的,达到上述技术效果,本实用新型公开了一种自动脉冲清灰的喷砂机,包括了喷砂机组件、回沙软管、分离器、贮砂箱、除尘管和滤芯除尘箱,回沙软管一端与喷砂机组件相连,另一端与分离器相连,分离器上端通过调节杆与除尘管相连,下端与贮砂箱相连,除尘管另一端与滤芯除尘箱相连。In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model discloses a sandblasting machine with automatic pulse cleaning, which includes a sandblasting machine assembly, a sand return hose, a separator, a sand storage box, a dust removal pipe and a filter element Dust removal box, one end of the sand return hose is connected to the sandblasting machine assembly, the other end is connected to the separator, the upper end of the separator is connected to the dust removal pipe through the adjustment rod, the lower end is connected to the sand storage box, and the other end of the dust removal pipe is connected to the filter element dust removal box.
其中,喷砂机组件包括了机架、驱动电机、喷枪架、喷砂枪、放置架和磨料回收斗,驱动电机架设于机架上方通过链条带动喷枪架,喷砂枪有若干支呈辐射分布安装于喷枪架下,放置架设置于喷枪架的下方,磨料回收斗设置于放置架的正下方。Among them, the sandblasting machine components include a frame, a drive motor, a spray gun frame, a sandblasting gun, a placement frame and an abrasive recovery bucket. The drive motor is set up above the frame to drive the spray gun frame through a chain. Several sandblasting guns are distributed radially. Installed under the spray gun frame, the placement frame is arranged under the spray gun frame, and the abrasive recovery bucket is arranged directly under the placement frame.
其中,分离器为旋风分离器或砂尘分离器,贮砂箱下部设置有调节阀。Wherein, the separator is a cyclone separator or a dust separator, and a regulating valve is arranged at the lower part of the sand storage box.
其中,滤芯除尘箱包括了除尘箱、除尘风机、尾气排放口和盛灰箱,除尘箱为脉冲袋式除尘箱,除尘箱上方设置有除尘风机,开设有尾气排放口,下方设置有盛灰箱。Among them, the filter element dust removal box includes a dust removal box, a dust removal fan, an exhaust gas discharge port and an ash storage box. .
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1.本实用新型通过结构优化设计,采用大功率的除尘风机将磨料从喷砂机组件中抽回到分离器,经过旋风分离或沙尘分离分别进入贮砂箱和滤芯除尘箱,进行分离回收和除尘过滤。1. Through structural optimization design, the utility model adopts a high-power dust removal fan to draw the abrasive from the sand blasting machine assembly back to the separator, and then enters the sand storage box and the filter element dust removal box respectively through cyclone separation or sand dust separation for separation and recovery. and dust filter.
2.经过合理设计的喷砂机,采用脉冲袋式除尘箱作为除尘过滤的组件,可以充分过滤回收粉尘,大大的减少了磨料用量,降底成本,并且改善车间环境。2. The rationally designed sandblasting machine adopts the pulse bag dust collector as the dust removal and filtration component, which can fully filter and recover dust, greatly reduce the amount of abrasives, reduce the bottom cost, and improve the workshop environment.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
主要部件符号说明:Description of main component symbols:
1:机架,2:驱动电机,3:喷枪架,4:喷砂枪,5:放置架,6:磨料回收斗,7:回沙软管,8:分离器,9:贮砂箱,10:调节阀,11:除尘管,12:除尘箱,13:除尘风机,14:尾气排放口,15:盛灰箱。1: Rack, 2: Drive motor, 3: Spray gun frame, 4: Sandblasting gun, 5: Placement frame, 6: Abrasive recovery bucket, 7: Sand return hose, 8: Separator, 9: Sand storage box, 10: Regulating valve, 11: Dust removal pipe, 12: Dust removal box, 13: Dust removal fan, 14: Exhaust gas discharge port, 15: Ash storage box.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本实用新型公开了一种自动脉冲清灰的喷砂机,包括了喷砂机组件、回沙软管7、分离器8、贮砂箱9、除尘管11和滤芯除尘箱,回沙软管7一端与喷砂机组件相连,另一端与分离器8相连,分离器8上端通过调节杆与除尘管11相连,下端与贮砂箱9相连,除尘管11另一端与滤芯除尘箱相连。As shown in Figure 1, the utility model discloses a sandblasting machine with automatic pulse cleaning, which includes a sandblasting machine assembly, a sand return hose 7, a separator 8, a sand storage box 9, a dust removal pipe 11 and a filter element for dust removal One end of the sand return hose 7 is connected to the sandblasting machine assembly, and the other end is connected to the separator 8. The upper end of the separator 8 is connected to the dust removal pipe 11 through an adjustment rod, and the lower end is connected to the sand storage box 9. The other end of the dust removal pipe 11 is connected to the The filter dust box is connected.
喷砂机组件包括了机架1、驱动电机2、喷枪架3、喷砂枪4、放置架5和磨料回收斗6,驱动电机2架设于机架1上方通过链条带动喷枪架3,喷砂枪4有若干支呈辐射分布安装于喷枪架3下,放置架5设置于喷枪架3的下方,磨料回收斗6设置于放置架5的正下方。The sandblasting machine components include frame 1, drive motor 2, spray gun frame 3, sandblasting gun 4, placement frame 5 and abrasive recovery bucket 6, and drive motor 2 is erected above the frame 1 to drive the spray gun frame 3 through a chain, and the sandblasting Gun 4 has several and is installed under the spray gun frame 3 in radiation distribution, and the placement frame 5 is arranged under the spray gun frame 3, and the abrasive recovery bucket 6 is arranged under the placement frame 5.
分离器8为旋风分离器或砂尘分离器,贮砂箱9下部设置有调节阀10。The separator 8 is a cyclone separator or a dust separator, and a regulating valve 10 is arranged at the bottom of the sand storage box 9 .
滤芯除尘箱包括了除尘箱12、除尘风机13、尾气排放口14和盛灰箱15,除尘箱12为脉冲袋式除尘箱,除尘箱12上方设置有除尘风机13,开设有尾气排放口14,下方设置有盛灰箱15。The filter element dust removal box includes a dust removal box 12, a dust removal fan 13, an exhaust gas outlet 14 and an ash storage box 15. The dust removal box 12 is a pulse bag type dust removal box, and a dust removal fan 13 is arranged above the dust removal box 12, and an exhaust gas discharge port 14 is provided. Below is provided with the ash box 15.
工作原理:working principle:
本申请自动脉冲清灰的喷砂机,采用大功率的除尘风机13,将磨料从喷砂机组件中抽回到分离器8,经过旋风分离或沙尘分离分别进入贮砂箱9和滤芯除尘箱,进行分离回收和除尘过滤,进入贮砂箱9的磨料可以通过调节阀10重新进行回收利用,进入滤芯除尘箱中除尘过滤,空气则透过滤蕊,经过尾气排放口14排出。The sandblasting machine with automatic pulse cleaning in this application uses a high-power dust removal fan 13 to draw the abrasive from the sandblasting machine assembly back to the separator 8, and then enters the sand storage box 9 and the filter element for dust removal through cyclone separation or sand separation. box for separation and recovery and dust removal and filtration, the abrasive entering the sand storage box 9 can be recycled through the regulating valve 10, and enters the filter element dust removal box for dust removal and filtration, and the air passes through the filter core and is discharged through the exhaust gas discharge port 14.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621321954.3U CN206263799U (en) | 2016-12-05 | 2016-12-05 | A kind of sand-blasting machine of autompulse deashing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621321954.3U CN206263799U (en) | 2016-12-05 | 2016-12-05 | A kind of sand-blasting machine of autompulse deashing |
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| CN206263799U true CN206263799U (en) | 2017-06-20 |
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| CN201621321954.3U Expired - Fee Related CN206263799U (en) | 2016-12-05 | 2016-12-05 | A kind of sand-blasting machine of autompulse deashing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125807A (en) * | 2019-05-30 | 2019-08-16 | 山西太钢不锈钢股份有限公司 | Roll abrasive blast equipment |
| CN111037476A (en) * | 2019-11-29 | 2020-04-21 | 马鞍山市皖晓旅游用品制造有限责任公司 | Metal sand circulating system |
| CN112025559A (en) * | 2020-08-28 | 2020-12-04 | 中国石油大学(华东) | Sand blasting and rust removing recovery device for large oil tank |
| CN112107006A (en) * | 2020-09-23 | 2020-12-22 | 台州博大制药机械科技有限公司 | Peeling machine and peeling method for white paeony roots |
-
2016
- 2016-12-05 CN CN201621321954.3U patent/CN206263799U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125807A (en) * | 2019-05-30 | 2019-08-16 | 山西太钢不锈钢股份有限公司 | Roll abrasive blast equipment |
| CN111037476A (en) * | 2019-11-29 | 2020-04-21 | 马鞍山市皖晓旅游用品制造有限责任公司 | Metal sand circulating system |
| CN112025559A (en) * | 2020-08-28 | 2020-12-04 | 中国石油大学(华东) | Sand blasting and rust removing recovery device for large oil tank |
| CN112107006A (en) * | 2020-09-23 | 2020-12-22 | 台州博大制药机械科技有限公司 | Peeling machine and peeling method for white paeony roots |
| CN112107006B (en) * | 2020-09-23 | 2021-10-29 | 台州博大制药机械科技有限公司 | Peeling machine and peeling method for white paeony roots |
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