CN206263659U - A kind of lateral surface compressing fixture - Google Patents
A kind of lateral surface compressing fixture Download PDFInfo
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- CN206263659U CN206263659U CN201621353110.7U CN201621353110U CN206263659U CN 206263659 U CN206263659 U CN 206263659U CN 201621353110 U CN201621353110 U CN 201621353110U CN 206263659 U CN206263659 U CN 206263659U
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Abstract
本实用新型提供了一种侧面压紧夹具,包括一个固定的用于工件定位的治具组件,其还包括顶伸夹紧机构;所述顶伸夹紧机构包括支座、气缸和压头;气缸的缸体固定于支座之上,气缸的顶伸方向朝治具组件设置;压头与气缸的活塞杆端部固定连接,使气缸顶伸时压头与治具组件相向夹紧工件。本实用新型能够采用气缸自动装夹。
The utility model provides a side clamping fixture, which comprises a fixed jig assembly for workpiece positioning, and also includes a top-extension clamping mechanism; the top-extension clamping mechanism includes a support, a cylinder and a pressure head; The cylinder body of the cylinder is fixed on the support, and the extension direction of the cylinder is set toward the fixture assembly; the pressure head is fixedly connected with the end of the piston rod of the cylinder, so that the pressure head and the fixture assembly clamp the workpiece opposite to each other when the cylinder is extended. The utility model can adopt the automatic clamping of the cylinder.
Description
技术领域technical field
本实用新型涉及工装治具设备领域,具体涉及一种侧面压紧夹具。The utility model relates to the field of fixture equipment, in particular to a side pressing fixture.
背景技术Background technique
请参阅图1,现有技术中原用CNC加工中心夹具,是采用螺丝锁盖板压紧产品,每次进行产品的定位都需要进行螺丝的装拆,相当于一次装配工序。如此带来装夹效率低下,拆装夹时间太长的问题,且操作人员工作强度大,大幅影响生产效率。而且螺丝对产品易造成变形,预紧力难以控制,拆装螺丝产生噪音也严重影响工作环境。Please refer to Fig. 1. The fixture of the CNC machining center used in the prior art uses a screw lock cover plate to compress the product. Every time the product is positioned, the screw needs to be assembled and disassembled, which is equivalent to an assembly process. This brings about problems such as low clamping efficiency, too long time for dismounting and assembling clamps, and the operator's work intensity is high, which greatly affects production efficiency. Moreover, the screws are easy to deform the product, the pre-tightening force is difficult to control, and the noise generated by disassembling and assembling the screws seriously affects the working environment.
不难看出,现有技术还存在一定的缺陷。It is not difficult to see that there are certain defects in the prior art.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种侧面压紧夹具,采用气缸自动装夹并确保工件不会损伤。The technical problem to be solved by the utility model is to provide a side clamping fixture, which adopts an air cylinder for automatic clamping and ensures that the workpiece will not be damaged.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种侧面压紧夹具,包括一个固定的用于工件定位的治具组件,还包括顶伸夹紧机构;所述顶伸夹紧机构包括支座、气缸和压头;气缸的缸体固定于支座之上,气缸的顶伸方向朝治具组件设置;压头与气缸的活塞杆端部固定连接,使气缸顶伸时压头与治具组件相向夹紧工件。A side clamping fixture comprises a fixed jig assembly for workpiece positioning, and also includes a top-extension clamping mechanism; the top-extension clamping mechanism includes a support, a cylinder and a pressure head; the cylinder body of the cylinder is fixed on On the support, the extension direction of the cylinder is set toward the fixture assembly; the pressure head is fixedly connected with the end of the piston rod of the cylinder, so that the pressure head and the fixture assembly face and clamp the workpiece when the cylinder is extended.
进一步的,所述压头包括刚性的垫板和柔性材料制成的柔性压板,柔性压板设于垫板的外表面,朝向治具组件的一侧设置。Further, the indenter includes a rigid backing plate and a flexible pressing plate made of flexible material, the flexible pressing plate is arranged on the outer surface of the backing plate and is arranged toward one side of the jig assembly.
进一步的,所述活塞杆的端部固定有一轴承镶件,轴承镶件上套设有一轴承,轴承镶件与轴承的内圈配合套接;垫板中心设有一沉孔,沉孔的内壁与轴承的外圈配合套接,沉孔的端面抵设于轴承外圈的端面上。Further, a bearing insert is fixed at the end of the piston rod, and a bearing is sleeved on the bearing insert, and the bearing insert is matched with the inner ring of the bearing; The outer ring of the bearing is fitted with a socket, and the end face of the counterbore is set against the end face of the outer ring of the bearing.
进一步的,所述轴承为平面轴承或圆锥滚子轴承。Further, the bearing is a plane bearing or a tapered roller bearing.
进一步的,所述轴承镶件与轴承的内圈之间过盈配合;所述垫板的沉孔与轴承的外圈之间过盈配合。Further, there is an interference fit between the bearing insert and the inner ring of the bearing; an interference fit between the counterbore of the backing plate and the outer ring of the bearing.
进一步的,所述轴承镶件的端部设有与轴承内圈配合的轴向延伸部,轴向延伸部的背侧设有沿径向向外延伸的轴颈,轴颈的前端面抵设于轴承内圈的端面上,且轴颈的直径小于轴承内圈的外径;垫板的沉孔的中心设有中心孔,中心孔的孔径大于轴承外圈的内径。Further, the end of the bearing insert is provided with an axial extension that cooperates with the inner ring of the bearing. On the end face of the inner ring of the bearing, and the diameter of the journal is smaller than the outer diameter of the inner ring of the bearing; a center hole is provided in the center of the counterbore of the backing plate, and the diameter of the center hole is larger than the inner diameter of the outer ring of the bearing.
进一步的,所述轴承镶件的端面与垫板之间间隙设置。Further, a gap is provided between the end surface of the bearing insert and the backing plate.
进一步的,所述轴承镶件的中心设有用于容纳螺丝的沉头安装孔,轴承镶件与活塞杆通过螺丝固定连接,且螺丝的头部嵌设于沉头安装孔内部,沉头安装孔的深度大于螺丝的头部高度,使螺丝不会凸出于沉头安装孔之外。Further, the center of the bearing insert is provided with a countersunk installation hole for accommodating screws, the bearing insert and the piston rod are fixedly connected by screws, and the head of the screw is embedded in the countersunk installation hole, and the countersunk installation hole The depth of the screw is greater than the head height of the screw so that the screw does not protrude beyond the countersunk mounting hole.
本实用新型所提供的一种侧面压紧夹具,具有以下优点:A side pressing fixture provided by the utility model has the following advantages:
顶伸夹紧机构通过气缸自动顶伸装夹,自动化程度更高,有效提高效率;The jacking and clamping mechanism automatically jacks and clamps through the cylinder, which has a higher degree of automation and effectively improves efficiency;
替换原有螺丝卸装过程,操作方便;Replace the original screw unloading process, easy to operate;
对产品无损伤,保护作用明显,保障产品质量;There is no damage to the product, the protective effect is obvious, and the product quality is guaranteed;
能够在加工过程中随工件一起转动,转动过程中保持夹持稳定,满足加工需求。It can rotate together with the workpiece during processing, and maintain stable clamping during rotation to meet processing requirements.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术的装夹结构示意图。Fig. 1 is a schematic diagram of a clamping structure in the prior art.
图2为本实用新型实施例提供的一种侧面压紧夹具的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of a side pressing fixture provided by an embodiment of the present invention.
图3为轴承的装配示意图。Figure 3 is a schematic diagram of the assembly of the bearing.
图4为垫板与轴承镶件的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure between the backing plate and the bearing insert.
图5为垫板的结构示意图。Fig. 5 is a structural schematic diagram of the backing plate.
附图标记说明:Explanation of reference signs:
1、治具组件 2、顶伸夹紧机构1. Fixture assembly 2. Top extension clamping mechanism
3、支座 4、气缸3. Support 4. Cylinder
5、压头 6、垫板5. Pressure head 6. Backing plate
7、柔性压板 8、轴承镶件7. Flexible pressure plate 8. Bearing insert
9、轴承 10、沉孔9. Bearing 10. Counterbore
11、轴向延伸部 12、轴颈11. Axial extension 12. Journal
13、中心孔 14、沉头安装孔 。13. Center hole 14. Countersunk mounting hole.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例和附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。需要说明的是,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model and the accompanying drawings. It should be noted that the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图2,本实施例公开了一种侧面压紧夹具,包括一个固定的用于工件定位的治具组件1,还包括顶伸夹紧机构2;所述顶伸夹紧机构2包括支座3、气缸4和压头5;气缸4的缸体固定于支座3之上,气缸4的顶伸方向朝治具组件1设置;压头5与气缸4的活塞杆端部固定连接;作为进一步的优选,所述压头5包括刚性的垫板6和柔性材料制成的柔性压板7,柔性压板7设于垫板6的外表面。Please refer to Fig. 2, this embodiment discloses a side pressing fixture, which includes a fixed jig assembly 1 for workpiece positioning, and also includes a top extension clamping mechanism 2; the top extension clamping mechanism 2 includes a support Seat 3, cylinder 4 and pressure head 5; the cylinder body of cylinder 4 is fixed on support 3, and the extension direction of cylinder 4 is set toward fixture assembly 1; pressure head 5 is fixedly connected with the piston rod end of cylinder 4; As a further preference, the pressure head 5 includes a rigid backing plate 6 and a flexible pressing plate 7 made of flexible material, and the flexible pressing plate 7 is arranged on the outer surface of the backing plate 6 .
请参阅图2至图3,本实用新型采用顶伸夹紧机构2克服了装夹问题,省去了螺丝预紧的操作步骤,而通过气缸4实现自动装夹。先将产品固定在治具组件1上进行定位,然后可操作气缸4向前顶伸,带动压头5压紧在产品的表面即可完成装夹。Please refer to FIG. 2 to FIG. 3 , the utility model adopts the top extension clamping mechanism 2 to overcome the clamping problem, saves the operation steps of screw pre-tightening, and realizes automatic clamping through the cylinder 4 . The product is fixed on the jig assembly 1 for positioning first, and then the cylinder 4 can be operated to extend forward, driving the pressure head 5 to press against the surface of the product to complete the clamping.
其中,压头5由垫板6和柔性压板7组成,柔性压板7直接与产品的表面接触,能够确保产品的表面不会被刚性的部件所划伤,有效保障了产品的质量。Wherein, the indenter 5 is composed of a backing plate 6 and a flexible pressing plate 7. The flexible pressing plate 7 directly contacts the surface of the product, which can ensure that the surface of the product will not be scratched by rigid parts, effectively ensuring the quality of the product.
详见图3至图5,作为进一步的优选,所述活塞杆的端部固定有一轴承镶件8,轴承镶件8上套设有一轴承9,轴承镶件8与轴承9的内圈配合套接;垫板6中心设有一沉孔10,沉孔10的内壁与轴承9的外圈配合套接,沉孔10的端面抵设于轴承9外圈的端面上。所述轴承镶件8的端部设有与轴承9内圈配合的轴向延伸部11,轴向延伸部11的背侧设有沿径向向外延伸的轴颈12,轴颈12的前端面抵设于轴承9内圈的端面上,且轴颈12的直径小于轴承9内圈的外径;垫板6的沉孔10的中心设有中心孔13,中心孔13的孔径大于轴承9外圈的内径。具体地,所述轴承镶件8与轴承9的内圈之间优选是过盈配合;所述垫板6的沉孔10与轴承9的外圈之间也优选是过盈配合。那么轴承9的内圈与轴承镶件8之间、轴承9的外圈与垫板6之间就不会产生相对滑动,而且能够使连接更为稳定牢固,也不会在工作过程中松脱。轴颈12的端面对轴承9内圈提供轴向压紧力,从而在压头5工作的过程中能够提供足够的轴向压紧作用力。轴颈12的直径小于轴承9内圈的外径,意味着安装后轴承9的内圈依然有一部分凸出于轴颈12之外,这样就可以方便拆卸时,对轴承9的内圈端面施加轴向力将轴承9与轴承镶件8分离。同理,垫板6的中心孔13孔径大于轴承9外圈的内径,也意味着安装后轴承9的外圈依然有一部分凸出于中心孔13,拆卸时,只需要通过中心孔13对轴承9的外圈端面施加轴向力将轴承9与垫板6分离。See Fig. 3 to Fig. 5 for details, as a further preference, a bearing insert 8 is fixed at the end of the piston rod, and a bearing 9 is sleeved on the bearing insert 8, and the inner ring of the bearing insert 8 and the bearing 9 is matched Connect; the backing plate 6 center is provided with a counterbore 10, the inner wall of the counterbore 10 is fitted with the outer ring of the bearing 9, and the end face of the counterbore 10 is set against the end face of the outer ring of the bearing 9. The end of the bearing insert 8 is provided with an axial extension 11 that cooperates with the inner ring of the bearing 9, and the back side of the axial extension 11 is provided with a journal 12 extending radially outward, and the front end of the journal 12 is The surface is set on the end face of the inner ring of the bearing 9, and the diameter of the journal 12 is smaller than the outer diameter of the inner ring of the bearing 9; the center of the counterbore 10 of the backing plate 6 is provided with a central hole 13, and the diameter of the central hole 13 is larger than that of the bearing 9 The inside diameter of the outer ring. Specifically, the interference fit between the bearing insert 8 and the inner ring of the bearing 9 is preferred; the interference fit between the counterbore 10 of the backing plate 6 and the outer ring of the bearing 9 is also preferred. Then there will be no relative sliding between the inner ring of the bearing 9 and the bearing insert 8, between the outer ring of the bearing 9 and the backing plate 6, and the connection can be made more stable and firm, and it will not be loose during the working process. The end face of the journal 12 provides an axial pressing force to the inner ring of the bearing 9 , so that sufficient axial pressing force can be provided during the working process of the indenter 5 . The diameter of the journal 12 is smaller than the outer diameter of the inner ring of the bearing 9, which means that after installation, a part of the inner ring of the bearing 9 still protrudes from the journal 12, so that it is convenient to apply pressure to the end face of the inner ring of the bearing 9 during disassembly. The axial force separates the bearing 9 from the bearing insert 8 . Similarly, the diameter of the center hole 13 of the backing plate 6 is larger than the inner diameter of the outer ring of the bearing 9, which also means that after installation, a part of the outer ring of the bearing 9 still protrudes from the center hole 13. When dismounting, only the pair of bearings needs to pass through the center hole 13 The end face of the outer ring of 9 applies an axial force to separate the bearing 9 from the backing plate 6 .
本实施例中,压头5整体是圆盘状的,为了配合CNC加工中心的动作,要求压头5可以绕中心旋转。如上文所述的结构,垫板6通过轴承9能够实现与轴承镶件8之间的相对滑动,当气缸4顶伸装夹的过程中,轴承镶件8固定不动,垫板6则可以通过轴承9绕中心旋转。且旋转过程中主要借助了轴承9,既确保了旋转的顺畅性,能够承受轴向载荷、提供足够的轴向压力,又使压头5整体旋转平稳,保障了旋转过程中不会由于晃动影响加工精度。In this embodiment, the indenter 5 is in the shape of a disc as a whole, and in order to cooperate with the action of the CNC machining center, it is required that the indenter 5 can rotate around the center. As mentioned above, the backing plate 6 can slide relative to the bearing insert 8 through the bearing 9. When the cylinder 4 is extended and clamped, the bearing insert 8 is fixed, and the backing plate 6 can Rotate around the center through the bearing 9. And the bearing 9 is mainly used in the rotation process, which not only ensures the smoothness of the rotation, can bear the axial load, provides sufficient axial pressure, but also makes the overall rotation of the pressure head 5 stable, ensuring that the rotation process will not be affected by shaking. Precision.
所述轴承9可以是平面轴承或圆锥滚子轴承,具体可根据需要进行选用。平面轴承也叫推力轴承,用于承受轴向载荷。而圆锥滚子轴承则可以同时承受轴向和径向载荷。是否需要用到圆锥滚子轴承可根据实际情况进行评估,具体是判断压紧过程中是否可能受到径向荷载。且轴承镶件8与垫板6之间需要产生相对转动,故所述轴承镶件8的端面与垫板6之间优选间隙设置,以避免两者转动是相互干涉。The bearing 9 can be a plane bearing or a tapered roller bearing, which can be selected according to requirements. Plane bearings are also called thrust bearings and are used to bear axial loads. Tapered roller bearings, on the other hand, can bear both axial and radial loads. Whether tapered roller bearings need to be used can be evaluated according to the actual situation, specifically to determine whether radial loads may be received during the compaction process. Moreover, relative rotation needs to be generated between the bearing insert 8 and the backing plate 6, so a gap is preferably set between the end surface of the bearing insert 8 and the backing plate 6, so as to avoid mutual interference between the rotations of the two.
作为进一步的优选,所述轴承镶件8的中心设有用于容纳螺丝的沉头安装孔14,轴承镶件8与活塞杆通过螺丝固定连接,且螺丝的头部嵌设于沉头安装孔14内部,沉头安装孔14的深度大于螺丝的头部高度,使螺丝不会凸出于沉头安装孔14之外。As a further preference, the center of the bearing insert 8 is provided with a countersunk mounting hole 14 for accommodating screws, the bearing insert 8 and the piston rod are fixedly connected by screws, and the head of the screw is embedded in the countersunk mounting hole 14 Inside, the depth of the countersunk head mounting hole 14 is greater than the head height of the screw, so that the screw will not protrude out of the countersunk head mounting hole 14 .
本实用新型所提供的一种侧面压紧夹具,采用顶伸夹紧机构2通过气缸4自动顶伸装夹,自动化程度更高,有效提高效率。替换原有螺丝卸装过程,操作更简单方便,降低操作人员劳动强度。而且通过柔性压板7与产品接触,对产品无损伤,有效保障产品质量。独特的可旋转式设计,使压头5能够在加工过程中随工件一起转动,转动过程中保持夹持稳定,满足加工需求.The side clamping fixture provided by the utility model adopts the top-extension clamping mechanism 2 to automatically top-extend and clamp through the cylinder 4, which has a higher degree of automation and effectively improves efficiency. Replace the original screw unloading process, the operation is simpler and more convenient, and the labor intensity of the operator is reduced. Moreover, the flexible press plate 7 is in contact with the product without damage to the product, effectively guaranteeing product quality. The unique rotatable design enables the indenter 5 to rotate together with the workpiece during processing, and maintain stable clamping during the rotation to meet processing requirements.
以上所述实施例仅表达了本实用新型的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiment only expresses one implementation mode of the utility model, and its description is relatively specific and detailed, but it should not be understood as a limitation to the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (8)
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| CN201621353110.7U CN206263659U (en) | 2016-12-09 | 2016-12-09 | A kind of lateral surface compressing fixture |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115519380A (en) * | 2022-11-02 | 2022-12-27 | 广东长盈精密技术有限公司 | Clamping tool |
-
2016
- 2016-12-09 CN CN201621353110.7U patent/CN206263659U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115519380A (en) * | 2022-11-02 | 2022-12-27 | 广东长盈精密技术有限公司 | Clamping tool |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 |