CN206263415U - A kind of circumferential weld rush-harvesting and rush-planting automatic welding device - Google Patents
A kind of circumferential weld rush-harvesting and rush-planting automatic welding device Download PDFInfo
- Publication number
- CN206263415U CN206263415U CN201621385623.6U CN201621385623U CN206263415U CN 206263415 U CN206263415 U CN 206263415U CN 201621385623 U CN201621385623 U CN 201621385623U CN 206263415 U CN206263415 U CN 206263415U
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Abstract
The utility model provides a kind of circumferential weld rush-harvesting and rush-planting automatic welding device, including support, welding gun mounting bracket and workpiece rotation mechanism, driving headstock and line slideway are installed on the support, driven headstock is installed on the line slideway, material carrying mechanism, the welding gun mounting bracket adds including support and beam mechanism, the support is arranged on support rear side, the beam mechanism is fixedly mounted on support, two groups of welding gun groups are installed on the beam mechanism, the workpiece rotation mechanism includes stepper motor, first chuck, second chuck, holding device, de- material cylinder is installed in three claws of first chuck, the stepper motor is arranged in driving headstock, its output end is connected with the first chuck, the holding device is arranged in driven headstock, it is connected with the second chuck.The utility model equipment can not only carry out automatic welding simultaneously to bicyclic seam, moreover it is possible to which the workpiece for different length and various outer diameter carries out automatic welding.
Description
Technical field
The utility model is related to the technical field of welding equipment, more particularly to a kind of circumferential weld rush-harvesting and rush-planting automatic welding device.
Background technology
In the prior art, the girth welding of workpiece is typically welded by manual, and in welding manually, welding quality is not
Stabilization, solder is uneven, regional area solder often occurs excessively or the very few phenomenon of regional area solder, and welding quality is not
Qualified, later stage finishing difficulty is big, and the finishing time of consuming is long, and solder usage amount increases, the intensity increase of welding manually, is unfavorable for
Effectively improve production efficiency and control and production cost；As development is maked rapid progress, have gradually workpiece is welded using equipment
Connect, but be mostly that monocyclic seam can only be welded, welding workpiece is relatively single and inefficient.
In view of this, the present inventor specially devises a kind of circumferential weld rush-harvesting and rush-planting automatic welding device, and thus this case produces.
The content of the invention
In order to solve the above problems, the technical solution of the utility model is as follows：
A kind of circumferential weld rush-harvesting and rush-planting automatic welding device, including support, welding gun mounting bracket and workpiece rotation mechanism, the support
On driving headstock and line slideway be installed, the driving headstock is fixedly installed on one end of support, and the line slideway is against master
Dynamic case extends to the other end of support, is provided with driven headstock, material carrying mechanism on the line slideway, the driven headstock be arranged on
The corresponding other end of driving headstock, the driven headstock can be located at driven by linear gear to two side shiftings, the material carrying mechanism
Between case and driving headstock, the material carrying mechanism air cylinder driven, the cylinder is located at support inner side, and in the vertical direction is transported repeatedly
It is dynamic；
The welding gun mounting bracket adds including support and beam mechanism, and the support is arranged on support rear side, the beam engine
Structure is fixedly mounted on support, is provided with two groups of welding gun groups on the beam mechanism, the welding gun group include the first welding gun group with
And the second welding gun group；
The first welding gun group is fixed on beam mechanism, and the second welding gun group can do water by motor on beam mechanism
Flat motion, the welding gun group include it is electronic carry gunlock structure, motor pendulum gunlock structure, welding gun adjusting mechanism, it is described electronic to carry gunlock structure
Including the first guide rail and the first stepper motor, the motor pendulum gunlock structure includes the second guide rail and the second stepper motor, the weldering
Rifle adjustment mechanism includes right-left adjusting device, upper and lower adjusting apparatus and front-rear adjusting device, and the electronic gunlock structure that carries drives
Motor pendulum gunlock structure and welding gun adjusting mechanism in the vertical direction are moved up and down, and the motor pendulum gunlock structure drives welding gun adjustment machine
Structure is in the horizontal direction to two side shiftings；
The workpiece rotation mechanism includes stepper motor, the first chuck, the second chuck, holding device, first chuck
Three claws in de- material cylinder is installed, the stepper motor is arranged in driving headstock, and its output end is connected with the first chuck
Connect, the holding device is arranged in driven headstock, be connected with the second chuck.
Further, the support uses shape of a saddle mechanism.
Further, the material carrying mechanism has two, and is equipped with proofing dust and protecting.
Further, first chuck, the second chuck use air spider.
Further, the first welding gun group, the second welding gun group are respectively furnished with a number of units word bonding machine.
Further, indicator lamp and operation button are provided with the driving headstock and driven headstock.
Further, also including PLC control cabinet, the PLC control cabinet is provided with data entry terminal.
Welding equipment of the present utility model is rotated by the stepper motor in driving headstock, holding device top tight workpiece, so that
Workpiece rotation is driven, the girth welding to workpiece is capable of achieving, the at the uniform velocity rotation of motor improves the quality of welding, effectively prevent
Welding regional area solder is excessive or the very few phenomenon of regional area solder；Equipped with rush-harvesting and rush-planting group, can be simultaneously to two ends circumferential weld
Welded, improved the stability and welding efficiency of welding；Driven headstock can be along line slideway to two side shiftings, the second welding gun group
Also can be capable of achieving to carry out two ends girth welding to the workpiece of different size along beam mechanism to two side shiftings, effectively prevent
Equipment processes the unicity of workpiece；And first welding gun group and the second welding gun group be not provided only with and electronic carry gunlock structure and motor pendulum
Gunlock structure, is additionally provided with welding gun adjusting mechanism, can play the fine setting effect of Butt welding gun, improves the accuracy of welding.
Brief description of the drawings
The utility model is further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the structural scheme of mechanism of circumferential weld rush-harvesting and rush-planting automatic welding device；
Fig. 2 is the structural representation of welding gun group.
Label declaration：
1- supports, 2- driving headstocks, 3- driven headstocks, 4- material carrying mechanisms, 5- supports, 6- beam mechanisms, 7- the first welding gun groups, 8-
Second welding gun group, 9-PLC switch boards, 10- numeral bonding machines, 11- material removing mechanisms, the chucks of 12- first, the chucks of 13- second, 14-
Right end cap, 15- left end caps, 16- workpiece, 71- is electronic to carry gunlock structure, 72- motor pendulum gunlock structures, 73- welding adjustment mechanisms, 731-
Upper and lower adjusting apparatus, 732- right-left adjusting devices, 733- front-rear adjusting devices.
Specific embodiment
Refer to Fig. 1 to 2, be as a kind of circumferential weld rush-harvesting and rush-planting automatic welding device of most preferred embodiment of the present utility model,
Including support 1, welding gun mounting bracket and workpiece rotation mechanism, support 1 using shape of a saddle mechanism it is installed above have driving headstock 2 and
Line slideway, driving headstock 2 is fixedly installed on one end of support 1, and line slideway extends to the other end of support 1 against driving headstock 2,
Driven headstock 3, material carrying mechanism 4 are installed, driven headstock 3 is arranged on the other end corresponding with driving headstock 2, driven headstock on line slideway
3 can be located between driven headstock 3 and driving headstock 2 by linear gear to two side shiftings, material carrying mechanism 4, and material carrying mechanism 4 is driven with cylinder
Dynamic, cylinder is located at support inner side, and in the vertical direction is moved repeatedly.
Welding gun mounting bracket adds including support 5 and beam mechanism 6, and support 5 is arranged on the rear side of support 1, and beam mechanism 6 fixes peace
On support 5, two groups of welding gun groups are installed on beam mechanism 6, welding gun group includes the first welding gun group 7 and the second welding gun group 8.
First 7 groups of welding gun is fixed on beam mechanism 6, and the second 8 groups of welding gun can do water by motor on beam mechanism 6
Flat motion, welding gun group include it is electronic carry gunlock structure 71, motor pendulum gunlock structure 72, welding gun adjusting mechanism 73, it is electronic to carry gunlock structure 71
Including the first guide rail and the first stepper motor, motor pendulum gunlock structure 72 includes the second guide rail and the second stepper motor, welding gun adjustment
Mechanism 73 includes right-left adjusting device 731, upper and lower adjusting apparatus 732 and front-rear adjusting device 733, electronic to carry the band of gunlock structure 71
Dynamic motor pendulum gunlock structure 72 and the in the vertical direction of welding gun adjusting mechanism 73 are moved up and down, and motor pendulum gunlock structure 72 drives welding gun to adjust
In the horizontal direction to two side shiftings, the first welding gun group 7, the second welding gun group 8 are respectively furnished with a number of units word bonding machine 10 for whole mechanism 73.
Workpiece rotation mechanism includes stepper motor, the first chuck 12, the second chuck 13, holding device, the first chuck 12
De- material cylinder 11 is installed, stepper motor is arranged in driving headstock 2, and its output end is connected with the first chuck 12 in three claws
Connect, holding device is arranged in driven headstock 3, be connected with the second chuck 13.First chuck 12, the second chuck 13 are using pneumatic
Chuck, can clamp different size of left and right end cap, and can Quick-clamped release left end cap 15 and right end cap 14.
Each drive mechanism and electronic component are connected and are controlled by it with PLC control cabinet 9, and can be by PLC control cabinet 9
The data entry terminal (touch-screen) of installation is operated, and uses simple, intuitive, convenient use person's operation.
Material carrying mechanism 4 has two, in order that carriage mechanism 4 works well, can more good berth, and can more accurately by work
Part is sent to specified location, and carriage mechanism 4 is provided with proofing dust and protecting.
Indicator lamp and operation button are provided with driving headstock 2 and driven headstock 3, the personnel that are convenient to operation are in welding first
Debugged during individual workpiece, and equipment working state can be known.
This welding equipment first passes through electronic gunlock structure, motor pendulum gunlock structure, the welding gun of carrying and adjusts when unit one is welded
The angle of institutional adjustment welding gun and height to correct position, and set the arcing point of welding gun, the speed of welding, the angle of welding
Etc. there is related parameter, after the completion of adjustment, will be performed automatically by startup program.
Semi-automatic program：" clamping of the first chuck " button → right end cap is hung on material carrying mechanism → presses by workpiece manually to clamp
→ by " clampings of the second chuck " → left end cap clamp → again by " startup " or " material carrying mechanism rising " → material carrying mechanism rise →
Holding device top tight workpiece → material supporting rack decline → welding gun reaches arcing point → automatic arc striking → main shaft and rotates → welded automatically
Cheng Hou, welding gun carries rifle → bracket rise → left and right chuck release → holding device and unclamps automatically, takes off under material cylinder ejection → material supporting rack
The circulation of drop → unloading workpiece is completed.
Auto-programming：Workpiece is hung on material carrying mechanism → pressed " startup " button → left side, right chuck clamping → retainer manually
Mechanism rising → holding device top tight workpiece → material carrying mechanism declines and welding gun drops to arcing point → carried out according to welding parameter
Welding → welding completions → material carrying mechanism rise, carry rifle completions → chuck releases → holding device retrogressing and take off expect cylinder ejector →
After the completion of blowing, material carrying mechanism decline → program is completed.
In sum, the utility model is rotated by the stepper motor in driving headstock, holding device top tight workpiece, so that band
Start building part rotation, be capable of achieving girth welding to workpiece, the at the uniform velocity rotation of motor improves the quality of welding, effectively prevent weldering
Connect that regional area solder is excessive or the very few phenomenon of regional area solder；Equipped with rush-harvesting and rush-planting group, two ends circumferential weld can be entered simultaneously
Row welding, improves the stability and welding efficiency of welding；Driven headstock can be along line slideway to two side shiftings, the second welding gun group
Can be capable of achieving to carry out two ends girth welding to the workpiece of different size along beam mechanism to two side shiftings, effectively prevent and set
The unicity of standby processing workpiece；And first welding gun group and the second welding gun group be not provided only with and electronic carry gunlock structure and motor pendulum rifle
Mechanism, is additionally provided with welding gun adjusting mechanism, can play the fine setting effect of Butt welding gun, improves the accuracy of welding.
The utility model is exemplarily described above in conjunction with accompanying drawing, it is clear that the utility model is implemented not to be received
The limitation of aforesaid way, as long as employing changing for the various unsubstantialities that method design of the present utility model and technical scheme are carried out
Enter, or it is not improved by it is of the present utility model design and technical scheme directly apply to other occasions, in the utility model
Protection domain within.
Claims (7)
1. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device, including support, welding gun mounting bracket and workpiece rotation mechanism, its feature exist
In, driving headstock and line slideway are installed on the support, the driving headstock is fixedly installed on one end of support, the straight line
Guide rail extends to the other end of support against driving headstock, and driven headstock, material carrying mechanism are provided with the line slideway, described driven
Case is arranged on the other end corresponding with driving headstock, and the driven headstock is moved by linear gear along line slideway, the retainer
Mechanism is located between driven headstock and driving headstock, the material carrying mechanism air cylinder driven, and the cylinder is located at support inner side, vertical
Moved repeatedly on direction；
The welding gun mounting bracket includes support and beam mechanism, and the support is arranged on support rear side, and the beam mechanism is fixed
It is rack-mount, two groups of welding gun groups are installed on the beam mechanism, the welding gun group includes the first welding gun group and second
Welding gun group；
The first welding gun group is fixed on beam mechanism, and the second welding gun group can do level on beam mechanism and transport by motor
Dynamic, the welding gun group carries gunlock structure, motor pendulum gunlock structure, welding gun adjusting mechanism including electronic, and the electronic gunlock structure that carries includes
First guide rail and the first stepper motor, the motor pendulum gunlock structure include the second guide rail and the second stepper motor, and the welding gun is adjusted
Whole mechanism includes right-left adjusting device, upper and lower adjusting apparatus and front-rear adjusting device, described electronic to carry gunlock structure driving electric
Pendulum gunlock structure and welding gun adjusting mechanism in the vertical direction are moved up and down, and the motor pendulum gunlock structure drives welding gun adjusting mechanism to exist
To two side shiftings in horizontal direction；
The workpiece rotation mechanism includes stepper motor, the first chuck, the second chuck, holding device, the three of first chuck
De- material cylinder is installed, the stepper motor is arranged in driving headstock, and its output end is connected with the first chuck, institute in individual claw
State holding device to be arranged in driven headstock, be connected with the second chuck.
2. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that the support uses saddle
Shape mechanism.
3. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that the material carrying mechanism is anti-
Dirt formula material supporting rack.
4. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that first chuck,
Two chucks use air spider.
5. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that the first welding gun group,
Second welding gun group is respectively furnished with a number of units word bonding machine.
6. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that the driving headstock and driven
Indicator lamp and operation button are provided with case.
7. a kind of circumferential weld rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that also including PLC control cabinet,
The PLC control cabinet is provided with data entry terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621385623.6U CN206263415U (en) | 2016-12-16 | 2016-12-16 | A kind of circumferential weld rush-harvesting and rush-planting automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621385623.6U CN206263415U (en) | 2016-12-16 | 2016-12-16 | A kind of circumferential weld rush-harvesting and rush-planting automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206263415U true CN206263415U (en) | 2017-06-20 |
Family
ID=59046952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621385623.6U Expired - Fee Related CN206263415U (en) | 2016-12-16 | 2016-12-16 | A kind of circumferential weld rush-harvesting and rush-planting automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206263415U (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262987A (en) * | 2017-08-16 | 2017-10-20 | 张家港市中联建设机械有限公司 | A kind of web member end socket double-face automatic welding device |
| CN107598432A (en) * | 2017-09-19 | 2018-01-19 | 上海恒荷机电科技有限公司 | A kind of workpiece outer wall annular solder device |
| CN107775207A (en) * | 2017-10-24 | 2018-03-09 | 贵州汇通申发钢结构有限公司 | A kind of bridge welding device and bridge welding method |
| CN108098238A (en) * | 2017-10-19 | 2018-06-01 | 武汉世纪宏设备制造有限责任公司 | Rail traffic vehicles store up cylinder girth joint and straight weld welding turntable |
| CN108213818A (en) * | 2018-03-13 | 2018-06-29 | 江苏申牌万向轮有限公司 | A kind of castor wheel hub girth welding tooling and apply its welding equipment |
| CN109483114A (en) * | 2018-11-27 | 2019-03-19 | 河北创力机电科技有限公司 | A kind of cast tube build-up welding apparatus and method |
| CN109531034A (en) * | 2018-12-03 | 2019-03-29 | 武汉市工程科学技术研究院 | A kind of tank body clamping device for tank body welding robot |
| CN109746587A (en) * | 2019-03-19 | 2019-05-14 | 昆山华恒焊接股份有限公司 | A kind of welding system |
| CN110340386A (en) * | 2019-07-22 | 2019-10-18 | 沈阳马卡智工科技有限公司 | Support and control method and system based on rotation processing |
| CN110497061A (en) * | 2019-09-05 | 2019-11-26 | 中铁十局集团物资工贸有限公司 | Pile foundation sound ranging pipes circumferential weld automatic soldering device and method |
| CN111318784A (en) * | 2020-02-27 | 2020-06-23 | 莱州中杰机器人有限公司 | Automatic welding equipment for double-flange circular seam and working method |
| CN112059517A (en) * | 2020-08-27 | 2020-12-11 | 宁波百华数控机械有限公司 | Automatic welding system for gantry type flowmeter |
| CN112427846A (en) * | 2020-11-13 | 2021-03-02 | 蚌埠凯盛工程技术有限公司 | Double-head automatic welding special machine for welding branch beam of main beam of heliostat support |
| CN112475700A (en) * | 2020-10-30 | 2021-03-12 | 南京创科电气有限公司 | Automatic circular seam welding equipment and welding method |
| CN112935733A (en) * | 2021-03-12 | 2021-06-11 | 浙江锦安汽车零部件有限公司 | Production process of noise-reduction steering oil pipe |
| CN113941801A (en) * | 2021-09-22 | 2022-01-18 | 宁波宏钜智能设备有限公司 | Double-gun girth welding equipment |
| CN117300489A (en) * | 2023-10-31 | 2023-12-29 | 南通市力行机械制造有限公司 | Double-gun welding centering fixture for dumbbell blank |
-
2016
- 2016-12-16 CN CN201621385623.6U patent/CN206263415U/en not_active Expired - Fee Related
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262987A (en) * | 2017-08-16 | 2017-10-20 | 张家港市中联建设机械有限公司 | A kind of web member end socket double-face automatic welding device |
| CN107262987B (en) * | 2017-08-16 | 2024-04-30 | 张家港市中联建设机械有限公司 | Double-sided automatic welding device for web member end socket |
| CN107598432A (en) * | 2017-09-19 | 2018-01-19 | 上海恒荷机电科技有限公司 | A kind of workpiece outer wall annular solder device |
| CN108098238A (en) * | 2017-10-19 | 2018-06-01 | 武汉世纪宏设备制造有限责任公司 | Rail traffic vehicles store up cylinder girth joint and straight weld welding turntable |
| CN107775207A (en) * | 2017-10-24 | 2018-03-09 | 贵州汇通申发钢结构有限公司 | A kind of bridge welding device and bridge welding method |
| CN108213818A (en) * | 2018-03-13 | 2018-06-29 | 江苏申牌万向轮有限公司 | A kind of castor wheel hub girth welding tooling and apply its welding equipment |
| CN109483114A (en) * | 2018-11-27 | 2019-03-19 | 河北创力机电科技有限公司 | A kind of cast tube build-up welding apparatus and method |
| CN109531034A (en) * | 2018-12-03 | 2019-03-29 | 武汉市工程科学技术研究院 | A kind of tank body clamping device for tank body welding robot |
| CN109531034B (en) * | 2018-12-03 | 2024-04-30 | 武汉市工程科学技术研究院 | Tank clamping device for tank welding robot |
| CN109746587A (en) * | 2019-03-19 | 2019-05-14 | 昆山华恒焊接股份有限公司 | A kind of welding system |
| CN110340386A (en) * | 2019-07-22 | 2019-10-18 | 沈阳马卡智工科技有限公司 | Support and control method and system based on rotation processing |
| CN110340386B (en) * | 2019-07-22 | 2021-05-04 | 沈阳马卡智工科技有限公司 | Support control method and system based on rotary machining |
| CN110497061A (en) * | 2019-09-05 | 2019-11-26 | 中铁十局集团物资工贸有限公司 | Pile foundation sound ranging pipes circumferential weld automatic soldering device and method |
| CN111318784A (en) * | 2020-02-27 | 2020-06-23 | 莱州中杰机器人有限公司 | Automatic welding equipment for double-flange circular seam and working method |
| CN112059517A (en) * | 2020-08-27 | 2020-12-11 | 宁波百华数控机械有限公司 | Automatic welding system for gantry type flowmeter |
| CN112475700A (en) * | 2020-10-30 | 2021-03-12 | 南京创科电气有限公司 | Automatic circular seam welding equipment and welding method |
| CN112427846A (en) * | 2020-11-13 | 2021-03-02 | 蚌埠凯盛工程技术有限公司 | Double-head automatic welding special machine for welding branch beam of main beam of heliostat support |
| CN112935733A (en) * | 2021-03-12 | 2021-06-11 | 浙江锦安汽车零部件有限公司 | Production process of noise-reduction steering oil pipe |
| CN113941801A (en) * | 2021-09-22 | 2022-01-18 | 宁波宏钜智能设备有限公司 | Double-gun girth welding equipment |
| CN117300489A (en) * | 2023-10-31 | 2023-12-29 | 南通市力行机械制造有限公司 | Double-gun welding centering fixture for dumbbell blank |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 Termination date: 20201216 |