CN206263382U - A kind of clamping device for processing thin-wall gear - Google Patents
A kind of clamping device for processing thin-wall gear Download PDFInfo
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- CN206263382U CN206263382U CN201621325069.2U CN201621325069U CN206263382U CN 206263382 U CN206263382 U CN 206263382U CN 201621325069 U CN201621325069 U CN 201621325069U CN 206263382 U CN206263382 U CN 206263382U
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Abstract
Description
技术领域technical field
本实用新型专利涉及一种加工薄壁齿轮的夹持装置,属于零件加工技术领域。The utility model patent relates to a clamping device for processing thin-walled gears, which belongs to the technical field of parts processing.
背景技术Background technique
针对发动机硬齿面盘形齿轮的制造,国内齿轮厂采用最多的精加工工艺方法是渗碳淬火后修正基准孔及端面,再以基准孔及端面定位经磨齿加工来保证齿轮的最终精度。对于这类齿轮,基准孔的加工精度直接关系到齿轮的最终精度,目前修正基准孔时常用的夹持工件的方式有:1、采用三爪卡盘直接夹持齿轮外圆校正工件的内孔及端面采用车或磨的方法来做出基准孔,2、采用以齿面定位,用节圆夹夹持齿轮节圆的方式来修正内孔基准。这两种常规的夹持工件的方式加工出的普通工件内孔变形小精度可达到最终的图纸技术要求。而相对于薄壁的工件,由于薄壁工件存在以下的加工特点:(1)工件壁较薄,在夹紧力的作用下工件变形,从而影响工件的尺寸精度和形状精度。2)工件壁较薄,切削热会引起工件热变形,使工件精度难以控制。(3)在切削力的作用下,容易产生振动和变形,影响工件的尺寸精度、表面粗糙度、形状精度和位置精度。针对孔大、壁薄且对工件内孔的尺寸及形状误差精度要求高时,采用常规的方法是很难保证工件的加工精度,所以现有的加工薄壁齿轮的方法还是不够完善。For the manufacture of hard-toothed disc gears for engines, domestic gear factories use the most finishing process method, which is to modify the reference hole and end face after carburizing and quenching, and then use the reference hole and end face to locate and grind the gears to ensure the final accuracy of the gear. For this type of gear, the machining accuracy of the reference hole is directly related to the final accuracy of the gear. At present, the commonly used methods of clamping the workpiece when correcting the reference hole are: 1. Use a three-jaw chuck to directly clamp the outer circle of the gear to correct the inner hole of the workpiece 2. Use the method of positioning the tooth surface and clamping the pitch circle of the gear with the pitch circle clamp to correct the benchmark of the inner hole. These two conventional ways of clamping the workpiece can produce small deformation of the inner hole of the common workpiece, which can meet the technical requirements of the final drawing. Compared with thin-walled workpieces, thin-walled workpieces have the following processing characteristics: (1) The workpiece wall is thin, and the workpiece is deformed under the action of clamping force, which affects the dimensional accuracy and shape accuracy of the workpiece. 2) The wall of the workpiece is thin, and the cutting heat will cause thermal deformation of the workpiece, making it difficult to control the precision of the workpiece. (3) Under the action of cutting force, it is easy to generate vibration and deformation, which affects the dimensional accuracy, surface roughness, shape accuracy and position accuracy of the workpiece. When the hole is large, the wall is thin, and the size and shape error accuracy of the inner hole of the workpiece is high, it is difficult to guarantee the machining accuracy of the workpiece using conventional methods, so the existing methods for processing thin-walled gears are still not perfect.
实用新型内容Utility model content
本实用新型的目的是:提供一种结构简单、体积小、重量轻和调试简单、加工时能保证了薄壁齿轮的内孔的尺寸精度和形状精度的一种加工薄壁齿轮的夹持装置,以克服现有技术的不足。The purpose of this utility model is to provide a clamping device for processing thin-walled gears with simple structure, small volume, light weight and simple debugging, which can ensure the dimensional accuracy and shape accuracy of the inner hole of the thin-walled gear during processing , to overcome the deficiencies of the prior art.
本实用新型是这样实现的:一种加工薄壁齿轮的夹持装置,包括夹持体,在夹持体上设置有与机床三爪卡盘相连接的连接轴,在夹持体上设置有零件定位孔,在夹持体上的定位平台上设置有定位螺钉,在定位螺钉上设置有定位螺母,在定位螺钉上并且在定位螺母的上方设置有腰形槽压板,在腰形槽压板上设置有旋紧螺栓,所述旋紧螺栓与夹持体上设置的螺纹孔相配合。The utility model is realized in the following way: a clamping device for processing thin-walled gears, comprising a clamping body, a connecting shaft connected with the three-jaw chuck of the machine tool is arranged on the clamping body, and a Part positioning holes, positioning screws are arranged on the positioning platform on the clamping body, positioning nuts are provided on the positioning screws, waist-shaped groove pressing plates are arranged on the positioning screws and above the positioning nuts, and waist-shaped groove pressing plates are arranged on the positioning screws. A tightening bolt is provided, and the said tightening bolt matches the threaded hole provided on the clamping body.
所述腰形槽压板上设置有触头。Contacts are arranged on the pressing plate of the waist-shaped groove.
在腰形槽压板上设置有能让旋紧螺栓插入的插槽。Slots for inserting fastening bolts are arranged on the waist-shaped groove pressing plate.
在夹持体上设置有3个定位螺钉。Three positioning screws are arranged on the clamping body.
由于采用了上述技术方案,薄壁工件径向方向不受夹持力的作用,端面定位采用点接触的方式定位夹紧,夹持力小,内孔加工后的变形小,从而保证了薄壁齿轮的内孔的尺寸精度和形状精度,其次本实用新型可用于磨床及车床的薄壁件加工,本实用新型具有结构简单、体积小、重量轻和调试简单便于操作等优点。Due to the adoption of the above technical scheme, the radial direction of the thin-walled workpiece is not affected by the clamping force, and the end face positioning adopts point contact positioning and clamping, the clamping force is small, and the deformation of the inner hole after processing is small, thus ensuring the thin-walled workpiece The dimensional accuracy and shape accuracy of the inner hole of the gear. Secondly, the utility model can be used for processing thin-walled parts of grinding machines and lathes. The utility model has the advantages of simple structure, small volume, light weight, simple debugging and convenient operation.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为腰形槽压板的结构示意图;Fig. 3 is the structural representation of waist-shaped groove pressing plate;
附图标记说明:1-夹持体,2-连接轴,3-零件定位孔,4-定位平台,5-定位螺钉,6-定位螺母,7-腰形槽压板,8-旋紧螺栓,9-螺纹孔,10-触头,11-插槽,12-薄壁齿轮。Description of reference signs: 1-clamping body, 2-connecting shaft, 3-part positioning hole, 4-positioning platform, 5-locating screw, 6-locating nut, 7-waist groove pressing plate, 8-tightening bolt, 9-threaded hole, 10-contact, 11-slot, 12-thin-walled gear.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步的详细说明,但不作为对本实用新型的限制。The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments, but not as a limitation of the utility model.
本实用新型的实施例:一种加工薄壁齿轮的夹持装置,包括夹持体1,在夹持体1上设置有与机床三爪卡盘相连接的连接轴2,在夹持体1上设置有零件定位孔3,在夹持体1上的定位平台4上设置有定位螺钉5,在定位螺钉5上设置有定位螺母6,在定位螺钉5上并且在定位螺母6的上方设置有腰形槽压板7,在腰形槽压板7上设置有旋紧螺栓8,所述旋紧螺栓8与夹持体1上设置的螺纹孔9相配合。Embodiment of the present utility model: a clamping device for processing thin-walled gears, including a clamping body 1, on which a connecting shaft 2 connected with a three-jaw chuck of a machine tool is arranged, and on the clamping body 1 Part positioning holes 3 are arranged on the upper part, positioning screws 5 are provided on the positioning platform 4 on the clamping body 1, positioning nuts 6 are provided on the positioning screws 5, and positioning screws 5 are provided on the positioning screws 5 and above the positioning nuts 6. The waist-shaped groove pressing plate 7 is provided with tightening bolts 8 on the waist-shaped groove pressing plate 7 , and the tightening bolts 8 cooperate with the threaded holes 9 provided on the clamping body 1 .
所述腰形槽压板7上设置有触头10。Contacts 10 are arranged on the waist-shaped groove pressing plate 7 .
在腰形槽压板7上设置有能让旋紧螺栓8插入的插槽11。Slots 11 for inserting fastening bolts 8 are provided on the waist-shaped groove pressing plate 7 .
在夹持体1上设置有3个定位螺钉5。Three positioning screws 5 are arranged on the clamping body 1 .
本实用新型使用时,将夹持体1用三爪卡盘夹持固定在机床的主轴上,首次使用夹持装置时将夹持体1的零件定位孔3及定位平台4加工一下,保证基准端面光出即可,以便夹持体1的零件定位孔3及定位平台4垂直,将待加工薄壁齿轮12放入夹持体1中,注意端面靠平,将定位螺母6旋在定位螺钉5上,在定位螺钉5上并且在定位螺母6的上方设置有腰形槽压板7,调节好高度距离锁紧定位螺钉5,将旋紧螺栓8穿过腰形槽压板7的插槽11后旋入夹持体1中的三个螺纹孔9中,调节腰形槽压板7与产品的接触位置,校正薄壁齿轮12的外圆及端面跳动后,顺时针锁旋紧螺栓8,就可以进行薄壁齿轮12的内孔加工了。When the utility model is used, the clamping body 1 is clamped and fixed on the main shaft of the machine tool with a three-jaw chuck. When the clamping device is used for the first time, the part positioning hole 3 and the positioning platform 4 of the clamping body 1 are processed to ensure the reference Just light the end surface, so that the positioning hole 3 of the clamping body 1 and the positioning platform 4 are vertical, put the thin-walled gear 12 to be processed into the clamping body 1, pay attention to the flatness of the end surface, and screw the positioning nut 6 on the positioning screw 5, on the positioning screw 5 and above the positioning nut 6, a waist-shaped groove pressing plate 7 is arranged. After adjusting the height distance and locking the positioning screw 5, tighten the bolt 8 through the slot 11 of the waist-shaped groove pressing plate 7 Screw into the three threaded holes 9 in the clamping body 1, adjust the contact position between the waist-shaped groove pressure plate 7 and the product, correct the outer circle and end face runout of the thin-walled gear 12, and then lock and tighten the bolt 8 clockwise. The inner hole processing of the thin-walled gear 12 was performed.
使用时,由于此时的薄壁齿轮径向方向不受夹持力的作用,端面定位采用点接触的方式定位夹紧,夹持力小,内孔加工后的变形小,从而保证了薄壁齿轮的内孔的尺寸精度和形状精度。When in use, since the radial direction of the thin-walled gear is not affected by the clamping force at this time, the end face positioning adopts point contact positioning and clamping, the clamping force is small, and the deformation of the inner hole is small, thus ensuring the thin-walled gear The dimensional accuracy and shape accuracy of the inner hole of the gear.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621325069.2U CN206263382U (en) | 2016-12-05 | 2016-12-05 | A kind of clamping device for processing thin-wall gear |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621325069.2U CN206263382U (en) | 2016-12-05 | 2016-12-05 | A kind of clamping device for processing thin-wall gear |
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| CN206263382U true CN206263382U (en) | 2017-06-20 |
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| CN201621325069.2U Active CN206263382U (en) | 2016-12-05 | 2016-12-05 | A kind of clamping device for processing thin-wall gear |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110842313A (en) * | 2019-11-12 | 2020-02-28 | 中国船舶重工集团公司第七0七研究所 | Auxiliary tool for precision machining of inner spline of RV reducer synchronizing wheel and machining method |
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2016
- 2016-12-05 CN CN201621325069.2U patent/CN206263382U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110842313A (en) * | 2019-11-12 | 2020-02-28 | 中国船舶重工集团公司第七0七研究所 | Auxiliary tool for precision machining of inner spline of RV reducer synchronizing wheel and machining method |
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