CN206263086U - A Stamping Die to Prevent Scraps from Rebounding - Google Patents
A Stamping Die to Prevent Scraps from Rebounding Download PDFInfo
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- CN206263086U CN206263086U CN201621254046.7U CN201621254046U CN206263086U CN 206263086 U CN206263086 U CN 206263086U CN 201621254046 U CN201621254046 U CN 201621254046U CN 206263086 U CN206263086 U CN 206263086U
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- 239000000463 material Substances 0.000 claims abstract description 8
- 230000000994 depressogenic effect Effects 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 20
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000004080 punching Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于冲压技术领域,具体地涉及一种防止废料回跳的冲压模具。The utility model belongs to the technical field of stamping, in particular to a stamping die for preventing waste materials from bouncing back.
背景技术Background technique
冲压模具,是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。Stamping die is a special process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping processing, called cold stamping die (commonly known as cold stamping die). Stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required parts.
冲压时,废料应卡紧在凹模的型腔里,在后续废料的推动下,从模具的落料孔落下,但大多时候,废料由于受油膜粘连,或与凸模端面产生真空吸附,或凸模刃口磨损产生钝口包裹,或未退尽磁性凸模的磁性吸附等影响容易跳出来,严重影响冲压产品的外观品质,有时甚至影响模具工作部件的寿命,从而影响模具的精度,很大程度地影响冲压生产效率。When stamping, the waste material should be clamped in the cavity of the die, and it will fall from the blanking hole of the mold under the push of the subsequent waste material. The impact of blunt package caused by the wear of the punch edge, or the magnetic adsorption of the unremoved magnetic punch is easy to jump out, which seriously affects the appearance quality of the stamping product, and sometimes even affects the life of the working parts of the mold, thus affecting the precision of the mold. It greatly affects the stamping production efficiency.
传统防止废料回跳的做法存在许多缺点,因此,人们对其进行改进,如中国公开专利:CN205463861U,通过在凹槽镶件的通孔内壁设置有凸起的卡料部件来防止废料回跳,解决了传统做法的许多缺点,但其卡料部件凸起的高度小于冲头外壁与通孔内壁之间的间隙,因此其凸起高度很小,对废料的卡住效果不是很理想,特别是冲裁不封闭废料时,卡料效果更差。There are many shortcomings in the traditional method of preventing waste material from bouncing back. Therefore, people improve it, such as Chinese patent: CN205463861U, which prevents waste material from bouncing back by providing a raised clamping part on the inner wall of the through hole of the groove insert. It solves many shortcomings of the traditional method, but the height of the protrusion of the clamping part is smaller than the gap between the outer wall of the punch and the inner wall of the through hole, so the height of the protrusion is very small, and the blocking effect on the waste is not very ideal, especially When blanking does not close the waste, the jamming effect is even worse.
在对料带边缘废料进行冲裁时,有时候是要经过两步或多步冲裁才能完成的,如图1所示,第一步先将废料的一部分(阴影部分1′)冲裁掉,进入第二步将剩下废料(阴影部分2′)再冲裁掉,修掉第一次冲裁的切口。在此冲裁情况下,对第一步冲裁的模具的防止废料回跳的效果可以进一步改善。When punching the waste material at the edge of the strip, sometimes it takes two or more steps to complete it. As shown in Figure 1, the first step is to punch out a part of the waste material (shaded part 1′) , enter the second step to punch out the remaining waste (shaded part 2'), and repair the incision of the first punching. In this blanking situation, the effect of the tool for blanking the first blanking against rebounding of the scrap can be further improved.
发明内容Contents of the invention
本实用新型目的在于为解决上述问题而提供一种有效防止冲裁废料的回跳,有效地减少了模具维修成本,保证了零件加工质量,且结构简单,成本低的冲压模具。The purpose of the utility model is to solve the above problems and provide a stamping die with simple structure and low cost, which can effectively prevent the bounce of punching waste, effectively reduce the maintenance cost of the die, ensure the processing quality of the parts.
为此,本实用新型公开了一种防止废料回跳的冲压模具,包括凸模和凹模,所述凹模的型腔内壁上部设有凸起的卡料部,所述凸模外壁与凹模内壁之间的间隙小于所述卡料部沿型腔径向方向凸起的高度,所述凸模外壁上设有与让位于卡料部的凹陷部。For this reason, the utility model discloses a stamping die for preventing waste materials from bouncing back, which includes a punch and a die. The gap between the inner walls of the dies is smaller than the raised height of the clamping portion along the radial direction of the cavity, and the outer wall of the male mold is provided with a recessed portion that gives way to the clamping portion.
进一步的,所述卡料部外表面为圆弧面。Further, the outer surface of the holding part is an arc surface.
更进一步的,所述凹陷部为半圆形的凹槽。Furthermore, the depressed portion is a semicircular groove.
进一步的,还包括上座板、上垫板、固定板、卸料板、凹模板、下垫板和下座板,所述上垫板安装在上座板下侧,所述固定板安装在上垫板下侧构成上模部分,所述下垫板设置在下座板上,所述凹模板设置在下垫板上构成下模部分,所述卸料板通过卸料弹簧设置在上座板上且位于凹模板上,所述凹模设置在凹模板上,所述凸模设置在固定板上。Further, it also includes an upper seat plate, an upper backing plate, a fixing plate, a stripping plate, a concave formwork, a lower backing plate and a lower seat plate, the upper backing plate is installed on the lower side of the upper seat plate, and the fixing plate is installed on the upper backing plate The lower side of the plate constitutes the upper mold part, the lower backing plate is set on the lower seat plate, the concave template is set on the lower backing plate to form the lower mold part, the discharge plate is set on the upper seat plate through the discharge spring and is located in the concave On the template, the concave mold is arranged on the concave template, and the convex mold is arranged on the fixed plate.
更进一步的,还包括止高板,所述止高板设置在卸料板上侧。Furthermore, it also includes a height stop plate, and the height stop plate is arranged on the upper side of the unloading plate.
进一步的,所述上座板、上垫板和固定板之间通过螺栓固定在一起。Further, the upper seat plate, the upper backing plate and the fixing plate are fixed together by bolts.
进一步的,所述凹模板、下垫板和下座板之间通过螺栓固定在一起。Further, the concave formwork, the lower backing plate and the lower seat plate are fixed together by bolts.
进一步的,还包括导套和导柱,所述上模部分、卸料板和下模部分通过导套和导柱定位、联接。Further, it also includes a guide sleeve and a guide post, and the upper mold part, the stripper plate and the lower mold part are positioned and connected through the guide sleeve and the guide post.
进一步的,所述上模部分和下模部分之间设有外限位柱。Further, an outer limit post is provided between the upper mold part and the lower mold part.
进一步的,所述下座板上设有浮升导料销,所述浮升导料销伸出凹模板上表面以对待切物料进行定位和升抬。Further, the lower seat plate is provided with a lifting guide pin, and the lifting guide pin protrudes from the upper surface of the concave formwork to position and lift the material to be cut.
本实用新型的有益技术效果:Beneficial technical effects of the utility model:
本实用新型通过在凹模的型腔内壁上部设有凸起的卡料部,在凸模外壁上设有与让位于卡料部的凹陷部,凸模外壁与凹模内壁之间的间隙小于所述卡料部沿型腔径向方向凸起的高度。当凸模上提时,卡料部可以有效地卡住废料,防止冲裁废料的回跳,有效地减少了模具维修成本,保证了零件加工质量,且结构简单,成本低。The utility model is provided with a protruding clamping part on the inner wall of the cavity of the die, and a recessed part that gives way to the clamping part on the outer wall of the punch, and the gap between the outer wall of the punch and the inner wall of the die It is smaller than the height of the protrusion of the clamping portion along the radial direction of the cavity. When the punch is lifted up, the clamping part can effectively block the waste to prevent the punching waste from bouncing back, effectively reducing the maintenance cost of the mold, ensuring the processing quality of the parts, and the structure is simple and the cost is low.
附图说明Description of drawings
图1为待冲裁的料带示意图;Fig. 1 is the schematic diagram of the strip to be blanked;
图2为本实用新型实施例的结构示意图;Fig. 2 is the structural representation of the utility model embodiment;
图3为本实用新型实施例的凸模结构示意图;Fig. 3 is the punch structure schematic diagram of the utility model embodiment;
图4为本实用新型实施例的凹模结构示意图。Fig. 4 is a schematic diagram of the die structure of the embodiment of the present invention.
具体实施方式detailed description
现结合附图和具体实施方式对本实用新型进一步说明。The utility model is further described now in conjunction with accompanying drawing and specific embodiment.
如图2-4所示,一种防止废料回跳的冲压模具,包括上座板1、上垫板2、固定板3、卸料板5、凸模11、凹模12、凹模板6、下垫板7和下座板8,所述上垫板2安装在上座板1下侧,所述固定板3安装在上垫板2下侧一起构成上模部分,为了使上座板1、上垫板2和固定板3之间的连接更稳固,本具体实施例中,优选上座板1、上垫板2和固定板3之间通过螺栓固定在一起。当然,在其它实施例中,上座板1、上垫板2和固定板3之间也可以采用现有的其它固定方式进行固定。As shown in Fig. 2-4, a stamping die for preventing waste from bouncing back includes an upper seat plate 1, an upper backing plate 2, a fixed plate 3, a discharge plate 5, a punch 11, a die 12, a die plate 6, a lower The backing plate 7 and the lower seat plate 8, the upper backing plate 2 is installed on the lower side of the upper backing plate 1, and the fixed plate 3 is installed on the lower side of the upper backing plate 2 to form the upper mold part together, in order to make the upper seat plate 1, the upper backing The connection between the plate 2 and the fixed plate 3 is more stable. In this specific embodiment, preferably, the upper seat plate 1 , the upper backing plate 2 and the fixed plate 3 are fixed together by bolts. Of course, in other embodiments, the upper seat plate 1 , the upper backing plate 2 and the fixing plate 3 can also be fixed by other existing fixing methods.
所述下垫板7设置在下座板8上,所述凹模板6设置在下垫板7上一起构成下模部分,为了使凹模板6、下垫板7和下座板8之间的连接更稳固,本具体实施例中,优选凹模板6、下垫板7和下座板8之间通过螺栓固定在一起。当然,在其它实施例中,凹模板6、下垫板7和下座板8之间也可以采用现有的其它固定方式进行固定。The lower backing plate 7 is arranged on the lower backing plate 8, and the concave template 6 is arranged on the lower backing plate 7 to form the lower die part together. Stability, in this specific embodiment, preferably the concave template 6, the lower backing plate 7 and the lower seat plate 8 are fixed together by bolts. Of course, in other embodiments, the concave template 6 , the lower backing plate 7 and the lower seat plate 8 can also be fixed by using other existing fixing methods.
所述卸料板5通过卸料弹簧16设置在上座板1且位于凹模板6上,具体结构可以参照现有技术,此不再细说。The unloading plate 5 is arranged on the upper seat plate 1 and on the concave plate 6 through the unloading spring 16, and the specific structure can refer to the prior art, which will not be described in detail here.
凹模12设置在凹模板6,凹模12的型腔内壁上部设有凸起的卡料部121,凸模11设置在固定板3上,所述凸模11外壁与凹模12内壁之间的间隙小于所述卡料部121沿型腔径向方向凸起的高度,所述凸模11外壁上设有与让位于卡料部121的凹陷部111。这样,就可以使得卡料部121凸起的高度较大,当凸模11上提时,卡料部121可以有效地卡住废料,防止冲裁废料的回跳,有效地减少了模具维修成本,保证了零件加工质量,即使是冲裁不封闭的废料时,卡住的效果也非常好。而对于由凹陷部111冲裁出来的凸起结构,可以在后续冲裁过程中冲裁掉,不会改变零件外观。The die 12 is arranged on the die plate 6, and the upper part of the cavity inner wall of the die 12 is provided with a raised clamping part 121, and the punch 11 is arranged on the fixed plate 3, and the outer wall of the punch 11 and the inner wall of the die 12 are The gap is smaller than the protrusion height of the clamping portion 121 along the radial direction of the cavity, and the outer wall of the punch 11 is provided with a recessed portion 111 that is located in the clamping portion 121 . In this way, the raised height of the clamping part 121 can be made larger. When the punch 11 is lifted up, the clamping part 121 can effectively clamp the waste, prevent the punching waste from bouncing back, and effectively reduce the cost of mold maintenance. , to ensure the processing quality of parts, even when punching unclosed waste, the jamming effect is very good. However, the protruding structure punched out by the recessed portion 111 can be punched out in a subsequent punching process without changing the appearance of the part.
本具体实施例中,卡料部121的数量为2个,彼此间隔设置,当然,在其它实施例中,数量可以根据实际需要进行设定。In this specific embodiment, the number of clamping parts 121 is two, which are arranged at intervals with each other. Of course, in other embodiments, the number can be set according to actual needs.
本具体实施例中,为了防止卡料部121刮伤凸模11,优选卡料部121外表面为圆弧面,如卡料部121为半球形结构,所述凹陷部111为半圆形的凹槽。当然,在其它实施例中,卡料部121也可以是锥状、条状等其它形状,凹陷部111为与其对应的形状,此是本领域技术人员可以轻易实现的,不再详细说明。In this specific embodiment, in order to prevent the clamping part 121 from scratching the punch 11, the outer surface of the clamping part 121 is preferably a circular arc surface, such as the clamping part 121 is a hemispherical structure, and the concave part 111 is semicircular. groove. Of course, in other embodiments, the clamping portion 121 may also be in other shapes such as cones and strips, and the recessed portion 111 is in a corresponding shape, which can be easily realized by those skilled in the art and will not be described in detail.
进一步的,本具体实施例中,还包括止高板4,所述止高板4设置在卸料板5上侧。Further, in this specific embodiment, a height stop plate 4 is also included, and the height stop plate 4 is arranged on the upper side of the discharge plate 5 .
进一步的,本具体实施例中,还包括导套15和导柱14,所述上模部分、卸料板5和下模部分通过导套15和导柱14定位、联接。Further, in this specific embodiment, a guide sleeve 15 and a guide post 14 are also included, and the upper mold part, the stripper plate 5 and the lower mold part are positioned and connected through the guide sleeve 15 and the guide post 14 .
进一步的,本具体实施例中,所述上模部分和下模部分之间设有外限位柱9。Further, in this specific embodiment, an outer limit post 9 is provided between the upper mold part and the lower mold part.
进一步的,本具体实施例中,所述下座板8上设有浮升导料销13,所述浮升导料销13伸出凹模板6上表面以对待切物料10进行定位和升抬。可以参照现有技术,此不再细说。Further, in this specific embodiment, the lower seat plate 8 is provided with a lifting guide pin 13, and the lifting guide pin 13 protrudes from the upper surface of the concave template 6 to position and lift the material 10 to be cut. . Reference can be made to the prior art, which will not be described in detail here.
尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本实用新型的精神和范围内,在形式上和细节上可以对本实用新型做出各种变化,均为本实用新型的保护范围。Although the utility model has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that, without departing from the spirit and scope of the utility model defined by the appended claims, changes in form and details may be made. Making various changes to the utility model is within the protection scope of the utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621254046.7U CN206263086U (en) | 2016-11-22 | 2016-11-22 | A Stamping Die to Prevent Scraps from Rebounding |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621254046.7U CN206263086U (en) | 2016-11-22 | 2016-11-22 | A Stamping Die to Prevent Scraps from Rebounding |
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| CN206263086U true CN206263086U (en) | 2017-06-20 |
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| CN201621254046.7U Expired - Fee Related CN206263086U (en) | 2016-11-22 | 2016-11-22 | A Stamping Die to Prevent Scraps from Rebounding |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064701A (en) * | 2019-04-24 | 2019-07-30 | 无锡派尔福精密模具有限公司 | A kind of die for processing of movable plate and the preparation method of the mold |
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2016
- 2016-11-22 CN CN201621254046.7U patent/CN206263086U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064701A (en) * | 2019-04-24 | 2019-07-30 | 无锡派尔福精密模具有限公司 | A kind of die for processing of movable plate and the preparation method of the mold |
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