CN206255769U - A kind of driving for overturning die cap - Google Patents
A kind of driving for overturning die cap Download PDFInfo
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- CN206255769U CN206255769U CN201621241376.2U CN201621241376U CN206255769U CN 206255769 U CN206255769 U CN 206255769U CN 201621241376 U CN201621241376 U CN 201621241376U CN 206255769 U CN206255769 U CN 206255769U
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Abstract
本实用新型公开了一种用于翻转模盖的行车,其技术方案要点是一种用于翻转模盖的行车,包括单梁和安装于单梁的电葫芦结构,所述电葫芦结构包括水平方向滑动连接于单梁的行走小车和连接于行走小车并随其移动的卷扬结构,所述卷扬结构包括固定连接于行走小车的四个卷扬机,其中两个所述卷扬机转动连接有钢丝绳一,另外两个所述卷扬机转动连接有钢丝绳二,所述钢丝绳一和钢丝绳二分别对应地绕过模盖两侧的短铁柱。本实用新型安装简单,主要为电葫芦结构可以实现升降和翻转模盖,省去了工作人员翻转模盖这一步骤,所以安装模盖的操作比较轻松。
The utility model discloses a crane for overturning a mold cover. The key point of the technical scheme is a crane for overturning a mold cover, which comprises a single beam and an electric hoist structure installed on the single beam. The electric hoist structure includes a horizontal The traveling trolley connected to the single girder in sliding direction and the hoisting structure connected to the trolley and moving with it, the hoisting structure includes four winches fixedly connected to the trolley, two of which are rotatably connected with a steel wire rope , the other two hoists are rotatably connected with steel wire rope two, and the steel wire rope one and steel wire rope two respectively go around the short iron columns on both sides of the mold cover correspondingly. The utility model is easy to install, mainly because the electric hoist structure can realize lifting and turning over the mold cover, which saves the step of turning over the mold cover by the staff, so the operation of installing the mold cover is relatively easy.
Description
技术领域technical field
本实用新型涉及翻转装置领域,特别涉及一种用于翻转模盖的行车。The utility model relates to the field of overturning devices, in particular to a crane for overturning mold covers.
背景技术Background technique
在向模具(外部结构有模壳和模盖构成)内注入铁水进行浇注铸件过程前,工作人员需要将模盖合在模壳上,模壳9如图1所示,其具有一个用于放置泥芯的空腔,两侧分别焊接有处于同一水平线上的三个短铁柱91。Before injecting molten iron into the mold (the external structure is composed of a mold shell and a mold cover) to carry out the casting process, the staff needs to close the mold cover on the mold shell. The mold shell 9 is shown in Figure 1. It has a The cavity of the mud core is welded with three short iron pillars 91 on the same horizontal line respectively on both sides.
现有技术中通过行车将模盖起吊后,工作人员手动翻转模盖180°,在通过行车将模盖下降从而实现合在模壳上,仅在铁质模盖具有较大重量方面,工作人员就必须施加较大作用力才能实现翻转模盖。因此,浇注铸件前模盖的安装相对不轻松。In the prior art, after the mold cover is hoisted by driving, the staff manually flips the mold cover 180°, and the mold cover is lowered by driving to realize the closure on the mold shell. Only when the iron mold cover has a relatively large weight, the staff Just must apply larger active force just can realize turning over mold cover. Therefore, the installation of the front mold cover of the pouring casting is relatively not easy.
实用新型内容Utility model content
本实用新型的目的是提供一种用于翻转模盖的行车,电葫芦结构可以实现升降和翻转模盖,省去了工作人员翻转模盖这一步骤,所以安装模盖的操作比较轻松。The purpose of the utility model is to provide a crane for turning over the mold cover. The electric hoist structure can realize lifting and turning over the mold cover, which saves the step of turning over the mold cover by the staff, so the operation of installing the mold cover is relatively easy.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种用于翻转模盖的行车,包括单梁和安装于单梁的电葫芦结构,所述电葫芦结构包括水平方向滑动连接于单梁的行走小车和连接于行走小车并随其移动的卷扬结构,所述卷扬结构包括固定连接于行走小车的四个卷扬机,其中两个所述卷扬机转动连接有钢丝绳一,另外两个所述卷扬机转动连接有钢丝绳二,所述钢丝绳一和钢丝绳二分别对应地绕过模盖两侧的短铁柱。The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a crane for overturning the mold cover, including a single beam and an electric hoist structure installed on the single beam, and the electric hoist structure includes a horizontal sliding connection to the A single-girder walking trolley and a hoisting structure connected to the walking trolley and moving with it. The hoisting structure includes four winches fixedly connected to the walking trolley, two of which are connected with steel wire ropes for rotation, and the other two The winch is rotatably connected with a steel wire rope two, and the steel wire rope one and the steel wire rope two respectively go around the short iron pillars on both sides of the mold cover correspondingly.
通过采用上述技术方案,将钢丝绳一和钢丝绳二套接在模盖两侧的三个短铁柱上;启动连接钢丝绳一上的两个卷扬机使得钢丝绳一上升,同时启动连接钢丝绳二上的两个卷扬机使得钢丝绳二上升,模盖被抬升一定的高度;接着启动连接钢丝绳一上的两个卷扬机驱动钢丝绳一的两段以相反方向升降,同时钢丝绳二的两端以相反方向升降,实现翻转模盖,最后同时下降钢丝绳一和钢丝绳二实现下降模盖,最终使其合在模壳上。由于本实用新型的电葫芦结构能够实现翻转模盖,而不需要工作人员手动翻转,所以浇注铸件前模盖的安装相对比较轻松。By adopting the above technical scheme, the steel wire rope 1 and the steel wire rope 2 are sleeved on the three short iron columns on both sides of the mold cover; the two winches connected to the steel wire rope 1 are started to make the steel wire rope 1 rise, and the two hoists connected to the steel wire rope 2 are started at the same time. The hoist makes the wire rope 2 rise, and the mold cover is lifted to a certain height; then start the two hoists connected to the wire rope 1 to drive the two sections of the wire rope 1 to go up and down in opposite directions, and at the same time, the two ends of the wire rope 2 go up and down in opposite directions to realize the overturning of the mold cover , and finally lower the steel wire rope one and the steel wire rope two simultaneously to realize the lowering of the mold cover, and finally make it close on the mold shell. Since the electric hoist structure of the utility model can realize the overturning of the mold cover without manual turnover by the staff, the installation of the front mold cover of the pouring casting is relatively easy.
本实用新型进一步设置为:所述卷扬机包括驱动电机、连接于驱动电机输出轴的减速器、连接于减速器输出端的卷筒,所述钢丝绳一卷绕于卷筒,且钢丝绳一的一端固定连接于卷筒。The utility model is further configured as follows: the winch includes a drive motor, a reducer connected to the output shaft of the drive motor, a reel connected to the output end of the reducer, the steel wire rope one is wound on the reel, and one end of the steel wire rope one is fixedly connected on the reel.
通过采用上述技术方案,启动驱动电机,卷筒在减速器的带动下实现正向或者反向转动,达到卷紧或者松放钢丝绳一的目的。By adopting the above-mentioned technical scheme, the drive motor is started, and the reel is driven by the reducer to rotate in the forward or reverse direction, so as to achieve the purpose of tightening or loosening the wire rope.
本实用新型进一步设置为:所述卷扬机固定连接有安装板,所述安装板固定连接于行走小车。The utility model is further configured as follows: the winch is fixedly connected with a mounting plate, and the mounting plate is fixedly connected with the walking trolley.
通过采用上述技术方案,先将驱动电机、减速器和卷筒固定安装在安装板上,再将安装板安装在行走小车上,具有容易安装卷扬机的优点。By adopting the above technical scheme, the drive motor, the reducer and the reel are fixedly installed on the mounting plate first, and then the mounting plate is installed on the traveling trolley, which has the advantage of being easy to install the winch.
本实用新型进一步设置为:所述安装板连接有呈竖直设置的分隔板一和分隔板二,所述分隔板一位于连接有钢丝绳一的两个卷扬机之间,所述分隔板二位于连接有钢丝绳二的两个卷扬机之间。The utility model is further configured as follows: the installation plate is connected with a partition plate 1 and a partition plate 2 which are vertically arranged, the partition plate 1 is located between the two hoisting machines connected with the steel wire rope 1, and the partition plate 1 Plate two is located between two winches connected with wire rope two.
通过采用上述技术方案,分隔板一防止钢丝绳一位于上方下料的两段发生螺旋缠绕;分隔板二防止钢丝绳二位于上方下料的两段发生螺旋缠绕。By adopting the above-mentioned technical scheme, the first partition plate prevents the spiral winding of the two sections of the steel wire rope 1 located at the top and feeds; the partition plate 2 prevents the spiral winding of the two sections of the steel wire rope 2 located at the top of the feed.
本实用新型进一步设置为:所述分隔板一和分隔板二均铰接于安装板。The utility model is further configured as: the first partition plate and the second partition plate are both hinged to the mounting plate.
通过采用上述技术方案,起吊模盖过程中,钢丝绳一和钢丝绳二晃动极易与分隔板一和分隔板二发生碰撞到,分隔板一和分隔板二在安装板上具有一定的转动幅度,转动过程中对钢丝绳一和钢丝绳二具有缓冲作用,所以两块分隔板难以被磨损。By adopting the above technical scheme, during the process of lifting the mold cover, the shaking of the steel wire rope 1 and the steel wire rope 2 can easily collide with the partition board 1 and the partition board 2, and the partition board 1 and the partition board 2 have a certain The rotation range has a buffering effect on the first steel wire rope and the second steel wire rope during the rotation, so the two separating plates are difficult to be worn.
本实用新型进一步设置为:钢丝绳一和钢丝绳二的间距与模盖的长度相同。The utility model is further set as: the distance between the first steel wire rope and the second steel wire rope is the same as the length of the mold cover.
通过采用上述技术方案,起吊模盖过程中,钢丝绳一和钢丝绳二难以抵触到模盖的侧面,降低模盖表面的磨损率。By adopting the above technical scheme, during the process of lifting the mold cover, the steel wire rope 1 and the steel wire rope 2 are difficult to touch the side of the mold cover, reducing the wear rate of the mold cover surface.
本实用新型进一步设置为:所述行走小车设置有一个,四个所述卷扬机均固定连接于行走小车。The utility model is further configured as follows: the walking trolley is provided with one, and the four hoists are all fixedly connected to the walking trolley.
通过采用上述技术方案,通过一个行走小车控制四个卷扬机行走,相对于设置有两个及以上能够降低制造成本。By adopting the above-mentioned technical solution, one traveling trolley controls four hoisting machines to travel, which can reduce the manufacturing cost compared with two or more hoisting machines.
本实用新型进一步设置为:所述行走小车设置有两个;连接钢丝绳一的两个卷扬机固定连接于其中一个行走小车,连接钢丝绳二的两个卷扬机固定连接于另外一个行走小车。The utility model is further configured as follows: two walking trolleys are provided; the two winches connected to the steel wire rope one are fixedly connected to one of the walking trolleys, and the two hoisting machines connected to the steel rope two are fixedly connected to the other walking trolley.
通过采用上述技术方案,两个行走小车分别控制两组卷扬机在水平方向上移动,实现钢丝绳一和钢丝绳二的间距可改变,稳定起吊具有不同长度的模盖。By adopting the above technical scheme, the two traveling trolleys respectively control the two groups of winches to move in the horizontal direction, so that the distance between the first wire rope and the second wire rope can be changed, and mold covers with different lengths can be stably lifted.
综上所述,本实用新型具有以下优点:1、电葫芦结构能够实现翻转模盖,而不需要工作人员手动翻转,所以浇注铸件前模盖的安装相对比较轻松;2、通过分隔板一和分隔板二实现了钢丝绳一和钢丝绳二不会发生缠绕。In summary, the utility model has the following advantages: 1. The structure of the electric hoist can realize the overturning of the mold cover without the need for the staff to manually overturn it, so the installation of the front mold cover of the casting casting is relatively easy; 2. Through the partition plate one Realize that steel wire rope one and steel wire rope two can not be entangled with dividing plate two.
附图说明Description of drawings
图1为实施例1的局部示意图;Fig. 1 is the local schematic diagram of embodiment 1;
图2为实施例1的结构示意图;Fig. 2 is the structural representation of embodiment 1;
图3为图2中I部的放大图;Fig. 3 is the enlarged view of part I in Fig. 2;
图4为实施例2的结构示意图。FIG. 4 is a schematic structural view of Embodiment 2.
附图标记:1、单梁;2、行走小车;21、行走控制电机;22、齿轮;23、齿条轨道;24、滑轮;25、光滑轨道;3、卷扬机;31、驱动电机;32、减速器;33、卷筒;4、钢丝绳一;5、钢丝绳二;6、安装板;7、分隔板一;8、分隔板二;9、模盖;91、短铁柱。Reference signs: 1, single beam; 2, walking trolley; 21, walking control motor; 22, gear; 23, rack track; 24, pulley; 25, smooth track; 3, winch; 31, drive motor; 32, Reducer; 33, reel; 4, steel wire rope one; 5, steel wire rope two; 6, mounting plate; 7, partition plate one; 8, partition plate two; 9, mold cover;
具体实施方式detailed description
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
实施例1:一种用于翻转模盖的行车,如图1所示,包括架设于建筑物内的工字钢结构单梁1和安装在单梁1上的电葫芦结构。Embodiment 1: A crane for overturning the mold cover, as shown in FIG. 1 , includes an I-shaped steel structure single beam 1 erected in a building and an electric hoist structure installed on the single beam 1 .
单梁1的两侧沿其长度方向分别设置有一条滑轨,其中一条滑轨为光滑轨道25,另一滑轨为齿条轨道23;电葫芦结构包括行走小车2和卷扬结构,行走小车2包括行走控制电机21、蜗杆、蜗轮、齿轮22和滑轮24;其中行走控制电机21的中心轴与单梁1的侧面呈垂直设置,其输出轴同轴连接蜗杆,蜗杆与设置其上方的蜗轮相啮合,并且蜗轮由蜗杆带动进而发生转动;齿轮22与蜗轮呈同轴固定连接,齿轮22嵌设在单梁1内并且与齿条轨道23相啮合,齿条因蜗轮的转动而被带动,进而在齿条沿单梁1长度方向移动;而滑轮24卡嵌在单梁1的另外一侧且与光滑轨道25呈滚动配合,其与行走控制电机21、蜗杆、蜗轮和齿轮22之间仅仅是从动关系,主要为了行走小车2移动时的平稳。Both sides of the single beam 1 are respectively provided with a slide rail along its length direction, wherein one slide rail is a smooth rail 25, and the other slide rail is a rack rail 23; 2 includes a travel control motor 21, a worm, a worm wheel, a gear 22 and a pulley 24; wherein the central axis of the travel control motor 21 is perpendicular to the side of the single beam 1, and its output shaft is coaxially connected to the worm, and the worm is connected to the worm gear above it and the worm wheel is driven by the worm and then rotates; the gear 22 is coaxially fixedly connected with the worm wheel, the gear 22 is embedded in the single beam 1 and meshes with the rack track 23, and the rack is driven by the rotation of the worm wheel. Then the tooth bar moves along the length direction of the single beam 1; and the pulley 24 is embedded in the other side of the single beam 1 and is rollingly matched with the smooth track 25, and only It is a driven relationship, mainly for the stability of the walking trolley 2 when it moves.
再结合图2和图3所示,卷扬结构包括有四个卷扬机3,四个卷扬机3沿单梁1长度方向和沿单梁1宽度方向两两设置,其中在沿单梁1宽度方向排列的两组两个卷扬机3分别连接钢丝绳一4和钢丝绳二5。具体如下设置:行走小车2底部固定连接有一安装板6;卷扬机3包括均连接在安装板6上的驱动电机31、减速器32和卷筒33,驱动电机31的输出轴固定连接减速器32,减速器32的输出端固定连接卷筒33。沿单梁1宽度方向上前后设置的两台卷扬机3的中心轴呈平行设置,但两者呈相反方向设置,钢丝绳一4端卷绕在前侧卷扬机3的卷筒33上,并且该端固定连接在卷筒33上,钢丝绳一4的另一端卷绕在后侧卷扬机3的卷筒33上,并且此端也对应地固定于卷筒33;在安装板6上竖直安装有一块分隔板一7,分隔板一7的上部转动连接在安装板6上,钢丝绳一4中间段竖直悬挂下并由分隔板分隔开,中间段的下部段绕过模盖9上一侧的三个短铁柱91;而钢丝绳二5连接在沿单梁1宽度方向上另外两台前后设置的卷扬机3,连接结构方式与钢丝绳一4相同,安装板6在钢丝绳二5的中间铰接有分隔板二8,钢丝绳二5绕过模盖9上另一侧的三个短铁柱91,钢丝绳一4和钢丝绳二5竖直悬挂状态下,两者的间距与模盖9的长度等长。As shown in Fig. 2 and Fig. 3, the hoisting structure includes four hoisting machines 3, and the four hoisting machines 3 are arranged in pairs along the length direction of the single beam 1 and along the width direction of the single beam 1, wherein they are arranged along the width direction of the single beam 1 Two groups of two winches 3 are respectively connected steel wire rope one 4 and steel wire rope two 5. Specifically set up as follows: the bottom of the trolley 2 is fixedly connected with a mounting plate 6; the hoist 3 includes a drive motor 31, a speed reducer 32 and a reel 33 that are all connected to the mounting plate 6, and the output shaft of the drive motor 31 is fixedly connected to the speed reducer 32, The output end of the speed reducer 32 is fixedly connected with the reel 33 . The central axes of the two winches 3 arranged front and rear along the width direction of the single girder 1 are arranged in parallel, but the two are arranged in opposite directions. The first and fourth ends of the steel wire rope are wound on the drum 33 of the front winch 3, and the ends are fixed. Connected on the reel 33, the other end of the wire rope 4 is wound on the reel 33 of the rear side winch 3, and this end is also correspondingly fixed on the reel 33; a partition is installed vertically on the mounting plate 6 Plate one 7, the upper part of the partition plate one 7 is rotatably connected on the mounting plate 6, the middle section of the steel wire rope one 4 is suspended vertically and separated by the partition plate, and the lower part of the middle section bypasses the upper side of the mold cover 9 Three short iron columns 91; and steel wire rope two 5 are connected to other two winches 3 that are arranged front and rear along the width direction of single beam 1, the connection structure mode is the same as steel wire rope one 4, and mounting plate 6 is hinged in the middle of steel wire rope two 5. Partition plate two 8, steel wire rope two 5 walk around three short iron pillars 91 on the other side on the mold cover 9, under the vertical suspension state of steel wire rope one 4 and steel wire rope two 5, the distance between the two is the same as the length of the mold cover 9 long.
起吊模盖9的翻转过程为:将钢丝绳一4和钢丝绳二5自然悬挂时的下部段分别套接在模盖9两侧的三个短铁柱91上;按下控制器上的上升按钮,通过控制器启动沿单梁1宽度方向上的两个驱动电机31以不同方向转动,另外两个驱动电机31也以不同方向转动,四个卷筒33的转速相同,进而分别拉动钢丝绳上升,模盖9被抬升一定的高度;紧接着按下翻转按钮,通过控制器启动沿单梁1宽度方向上的两个驱动电机31以相同方向转动,继而实现钢丝绳一4下部段的一端上升,另一端下降,钢丝绳二5的下部段也是一端上升,另一端下降,进而模盖9发生倾斜,继续操作使得模盖9发生180度翻转后暂停;通过行走小车2将卷扬结构和模盖9转送到模壳的上方,最后按下控制器上的下降按钮实现模盖9合上于模壳。The overturning process of lifting the mold cover 9 is as follows: the lower sections of the steel wire rope 1 4 and the steel wire rope 2 5 are naturally suspended on the three short iron pillars 91 on both sides of the mold cover 9; press the up button on the controller, The two driving motors 31 along the width direction of the single beam 1 are activated by the controller to rotate in different directions, and the other two driving motors 31 also rotate in different directions. The cover 9 is lifted to a certain height; then the flip button is pressed, and the two driving motors 31 along the width direction of the single beam 1 are started to rotate in the same direction through the controller, and then one end of the lower section of the steel wire rope 14 is raised, and the other end is raised. Descending, the lower part of the steel wire rope 25 also rises at one end and descends at the other end, and then the mold cover 9 tilts, and the continued operation causes the mold cover 9 to turn over 180 degrees and then pause; the hoisting structure and the mold cover 9 are transferred to the Above the mold shell, finally press the down button on the controller to realize that the mold cover 9 is closed on the mold shell.
实施例2:一种用于翻转模盖的行车,参见图4,与实施例1的不同处在于,行走小车2设置有两个;其中一个行走小车2上安装连接钢丝绳一4的两个卷扬机3,而另一个行走下车安装连接钢丝绳二5的两个卷扬机3,每个行走小车2具有一个控制器,并受其控制。Embodiment 2: A kind of crane that is used to turn over the mold cover, referring to Fig. 4, differs from Embodiment 1 in that there are two walking trolleys 2; two hoisting machines connected to the steel wire rope 4 are installed on one of the walking trolleys 2 3, while the other walks and gets off the car and installs two winches 3 connected to the wire rope 2 5, each walking trolley 2 has a controller and is controlled by it.
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. Those skilled in the art can make modifications to the embodiment without creative contribution according to needs after reading this description, but as long as it is within the utility model All new claims are protected by patent law.
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| CN201621241376.2U CN206255769U (en) | 2016-11-18 | 2016-11-18 | A kind of driving for overturning die cap |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107673195A (en) * | 2017-11-07 | 2018-02-09 | 河南恒远恒山工业有限公司 | A kind of crane winch trolley |
| CN108557657A (en) * | 2018-05-07 | 2018-09-21 | 陈君恒 | The double vehicles of one bulb rail gantry crane twin spans plate girder lift by crane operating system |
| CN115849188A (en) * | 2022-12-23 | 2023-03-28 | 江苏多乐热能设备有限公司 | Portable tower crane is used in material processing |
| CN116553376A (en) * | 2023-04-10 | 2023-08-08 | 冠亚机械工业(昆山)有限公司 | A reversible electric hoist assembly that can automatically adjust the angle |
| CN119191073A (en) * | 2024-11-29 | 2024-12-27 | 江苏康盛管业有限公司 | Automatic plate changing device and method for continuous production of steel pipes |
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2016
- 2016-11-18 CN CN201621241376.2U patent/CN206255769U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107673195A (en) * | 2017-11-07 | 2018-02-09 | 河南恒远恒山工业有限公司 | A kind of crane winch trolley |
| CN108557657A (en) * | 2018-05-07 | 2018-09-21 | 陈君恒 | The double vehicles of one bulb rail gantry crane twin spans plate girder lift by crane operating system |
| CN115849188A (en) * | 2022-12-23 | 2023-03-28 | 江苏多乐热能设备有限公司 | Portable tower crane is used in material processing |
| CN115849188B (en) * | 2022-12-23 | 2023-09-01 | 江苏多乐热能设备有限公司 | Mobile tower crane for material processing |
| CN116553376A (en) * | 2023-04-10 | 2023-08-08 | 冠亚机械工业(昆山)有限公司 | A reversible electric hoist assembly that can automatically adjust the angle |
| CN116553376B (en) * | 2023-04-10 | 2026-01-23 | 冠亚机械工业(昆山)有限公司 | Turnover electric hoist assembly capable of automatically adjusting angle |
| CN119191073A (en) * | 2024-11-29 | 2024-12-27 | 江苏康盛管业有限公司 | Automatic plate changing device and method for continuous production of steel pipes |
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