CN206251827U - Horizontal concentrated type soured milk whey separator - Google Patents
Horizontal concentrated type soured milk whey separator Download PDFInfo
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- CN206251827U CN206251827U CN201621221369.6U CN201621221369U CN206251827U CN 206251827 U CN206251827 U CN 206251827U CN 201621221369 U CN201621221369 U CN 201621221369U CN 206251827 U CN206251827 U CN 206251827U
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- 239000005862 Whey Substances 0.000 title claims abstract description 35
- 102000007544 Whey Proteins Human genes 0.000 title claims abstract description 35
- 108010046377 Whey Proteins Proteins 0.000 title claims abstract description 35
- 235000013336 milk Nutrition 0.000 title claims description 12
- 239000008267 milk Substances 0.000 title claims description 12
- 210000004080 milk Anatomy 0.000 title claims description 12
- 235000013618 yogurt Nutrition 0.000 claims abstract description 24
- 238000000926 separation method Methods 0.000 claims abstract description 4
- 238000001914 filtration Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 8
- 238000005119 centrifugation Methods 0.000 abstract description 3
- 238000004062 sedimentation Methods 0.000 abstract description 3
- 241000894006 Bacteria Species 0.000 abstract description 2
- 238000011109 contamination Methods 0.000 abstract description 2
- 235000013365 dairy product Nutrition 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Filtration Of Liquid (AREA)
Abstract
本实用新型公开了一种卧式浓缩型酸奶乳清分离器,属于乳制品加工设备技术领域。该乳清分离器包括动力装置和与动力装置连接的分离器。在分离器中设置有过滤网滚筒,过滤网滚筒的两侧设有滚筒侧盖,滚筒侧盖通过轴承与动力装置动力输出端连接的轴连接。本实用新型所提供的卧式浓缩型酸奶乳清分离器以离心和自然沉降的方式分离乳清,200~260目过滤网滚筒的设计使分离效果更好,整个过程都在浓缩型酸奶乳清分离器内进行,避免了操作过程中的杂菌污染,无需人工操作,提高机械化、标准化程度,保证质量稳定性,提高生产效率,减少劳动力,加大生产能力。
The utility model discloses a horizontal concentrated yoghurt whey separator, which belongs to the technical field of dairy product processing equipment. The whey separator includes a power unit and a separator connected with the power unit. A filter screen drum is arranged in the separator, and a drum side cover is arranged on both sides of the filter screen drum, and the drum side cover is connected with the shaft connected to the power output end of the power device through a bearing. The horizontal concentrated yogurt whey separator provided by the utility model separates whey in the way of centrifugation and natural sedimentation. The design of the 200-260 mesh filter drum makes the separation effect better, and the whole process is in the concentrated yogurt whey It is carried out in the separator, avoiding the contamination of bacteria in the operation process, without manual operation, improving the degree of mechanization and standardization, ensuring quality stability, improving production efficiency, reducing labor force, and increasing production capacity.
Description
技术领域technical field
本实用新型涉及一种卧式浓缩型酸奶乳清分离器,属于乳制品加工设备技术领域。The utility model relates to a horizontal concentrated yoghurt whey separator, which belongs to the technical field of dairy product processing equipment.
背景技术Background technique
浓缩型酸奶的营养价值很高,有利于维持人体肠道内正常菌群的平衡和稳定,其质地介于干酪和酸奶之间,以风味清淡、口感宜人的主要优势被越来越多的人们接受。目前,我国大部分浓缩型酸奶生产仍处于手工制作状态,产品少,几乎全靠进口,浓缩型酸奶主要以鲜牛奶为主要原料添加白砂糖、发酵剂在发酵罐中发酵完成后再用过滤网手工过滤浓缩而成。Concentrated yogurt has high nutritional value and is beneficial to maintain the balance and stability of normal flora in the human intestinal tract. Its texture is between cheese and yogurt, and it is accepted by more and more people for its main advantages of light flavor and pleasant taste. . At present, most of the condensed yogurt production in my country is still in a state of manual production, and there are few products, almost all of which are imported. The condensed yogurt mainly uses fresh milk as the main raw material to add white sugar, and the starter is fermented in the fermentation tank before using the filter. Concentrated by hand filtration.
传统的浓缩型酸奶采用人工过滤的方法,操作繁琐,加工时间过长,生产量小,效率低下造成生产成本较高;同时产品的质量标准控制完全依靠生产经验,产品的质量不稳定,质量管理水平低,不能保证在密闭条件下生产易造成产品污染,安全性存在隐患。而且,目前国外先进浓缩设备成本昂贵,国内还没有能够生产浓缩型酸奶的乳清分离器。The traditional concentrated yogurt adopts the method of artificial filtration, which is cumbersome to operate, takes too long to process, has small production volume, and low efficiency, resulting in high production costs; at the same time, the quality standard control of the product depends entirely on production experience, and the quality of the product is unstable. The level is low, and it cannot be guaranteed that the production under airtight conditions will easily cause product pollution, and there are hidden dangers in safety. Moreover, at present, the cost of advanced foreign concentrated equipment is expensive, and there is no whey separator capable of producing concentrated yoghurt in China.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种卧式浓缩型酸奶乳清分离器,所采取的技术方案如下:In order to solve the above-mentioned technical problems, the utility model provides a horizontal concentrated yoghurt whey separator, and the adopted technical scheme is as follows:
一种卧式浓缩型酸奶乳清分离器,该乳清分离器包括动力装置10和与动力装置10连接的分离器11;在分离器11中设置有过滤网滚筒8,过滤网滚筒8的两侧设有滚筒侧盖5,滚筒侧盖5通过轴承与动力装置10动力输出端连接的轴12连接。A horizontal concentrated type yogurt whey separator, the whey separator includes a power unit 10 and a separator 11 connected to the power unit 10; The side is provided with a drum side cover 5, and the drum side cover 5 is connected with the shaft 12 connected to the power output end of the power unit 10 through a bearing.
优选地,过滤网滚筒8上过滤网的孔径为200~260目,以便于对乳清进行分离并同时防止其他营养物质流失。Preferably, the pore size of the filter screen on the filter screen drum 8 is 200-260 mesh, so as to separate the whey and prevent the loss of other nutrients at the same time.
优选地,分离器11由外壳体、过滤网滚筒8、轴12和轴承组成;其中,轴12穿过外壳体和过滤网滚筒8,通过轴承I6和轴承II9固定在过滤网滚筒8的两个侧盖外侧。Preferably, the separator 11 is made up of an outer shell, a filter drum 8, a shaft 12 and a bearing; wherein the shaft 12 passes through the outer shell and the filter drum 8, and is fixed on two ends of the filter drum 8 by a bearing I6 and a bearing II9. Outside the side cover.
更优选地,外壳体的底部设有供乳清排出的出口2,以便于乳清的排出。More preferably, the bottom of the outer casing is provided with an outlet 2 for whey discharge, so as to facilitate the discharge of whey.
更优选地,轴12通过联轴器与动力装置10的动力输出轴连接,通过轴承II9穿过过滤网滚筒8的左侧侧盖,穿过右侧的滚筒侧盖5后与轴承I6连接。More preferably, the shaft 12 is connected with the power output shaft of the power unit 10 through a coupling, passes through the left side cover of the filter drum 8 through the bearing II9, and is connected with the bearing I6 after passing through the drum side cover 5 on the right side.
更优选地,右侧的滚筒侧盖5通过螺栓II4与滚筒的过滤网连接。More preferably, the drum side cover 5 on the right side is connected with the filter screen of the drum through the bolt II4.
优选地,轴承I6与外壳体右侧的分离器侧盖7连接。Preferably, the bearing I6 is connected to the separator side cover 7 on the right side of the outer shell.
更优选地,外壳体右侧的分离器侧盖7通过螺栓I3与分离器外壳体固定连接。More preferably, the side cover 7 of the separator on the right side of the outer casing is fixedly connected with the outer casing of the separator through bolts I3.
优选地,外壳体和过滤网滚筒8同一侧的侧盖上部设有供浓缩型酸奶进入的入口,以便于将待分离的浓缩型酸奶注入到乳清分离器中。Preferably, the upper part of the side cover on the same side of the outer shell and the filter drum 8 is provided with an inlet for concentrated yoghurt to enter, so as to inject the concentrated yoghurt to be separated into the whey separator.
更优选地,所述入口与动力装置10处在分离器11不同的侧面,且过滤网滚筒8上的入口为密封式入口,以防止在滚筒转动过程中酸奶从入口甩出。More preferably, the inlet is on a different side of the separator 11 from the power unit 10, and the inlet on the filter drum 8 is a sealed inlet, so as to prevent the yogurt from being thrown out of the inlet during the rotation of the drum.
相比于现有技术,本实用新型获得的有益效果是:Compared with the prior art, the beneficial effects obtained by the utility model are:
本实用新型所提供的卧式浓缩型酸奶乳清分离器以离心和自然沉降的方式分离乳清,The horizontal concentrated yoghurt whey separator provided by the utility model separates whey by means of centrifugation and natural sedimentation.
200~260目过滤网滚筒的设计使分离效果更好,整个过程都在浓缩型酸奶乳清分离器内进行,避免了操作过程中的杂菌污染,无需人工操作,提高机械化、标准化程度,保证质量稳定性,提高生产效率,减少劳动力,加大生产能力。The design of the 200-260-mesh filter drum makes the separation effect better. The whole process is carried out in the concentrated yogurt whey separator, which avoids the contamination of bacteria in the operation process, does not require manual operation, improves the degree of mechanization and standardization, and ensures Quality stability, improve production efficiency, reduce labor force, increase production capacity.
附图说明Description of drawings
图1为本实用新型一种优选方案中的卧式浓缩型酸奶乳清分离器的结构示意图。Fig. 1 is a schematic structural view of a horizontal concentrated yoghurt whey separator in a preferred solution of the present invention.
图中:1,支架;2,出口;3,螺栓I;4,螺栓II;5,滚筒侧盖;6,轴承I;7,分离器侧盖;8,过滤网滚筒;9,轴承II;10,动力装置;11,分离器;12,轴。In the figure: 1, bracket; 2, outlet; 3, bolt I; 4, bolt II; 5, drum side cover; 6, bearing I; 7, separator side cover; 8, filter drum; 9, bearing II; 10, power unit; 11, separator; 12, shaft.
具体实施方式detailed description
下面结合附图对本实用新型做进一步详细说明,但以下详细说明不视为对本实用新型的限定。The utility model will be described in further detail below in conjunction with the accompanying drawings, but the following detailed description is not considered as limiting the utility model.
图1为本实用新型一种优选方案中的卧式浓缩型酸奶乳清分离器的结构示意图。从图1中可知,该乳清分离器是由动力装置10、轴12和分离器11组成。其中,动力装置10为电机,位于分离器11的左侧,通过联轴器与轴12连接,以便于将动力输出给轴12。轴12与分离器11内的过滤网滚筒8连接,可带动过滤网滚筒8转动,从而使酸奶以离心和自然沉降相结合的方式进行分离。Fig. 1 is a schematic structural view of a horizontal concentrated yoghurt whey separator in a preferred solution of the present invention. As can be seen from FIG. 1 , the whey separator is made up of a power unit 10 , a shaft 12 and a separator 11 . Wherein, the power device 10 is a motor, located on the left side of the separator 11 , and connected to the shaft 12 through a coupling, so as to output power to the shaft 12 . The shaft 12 is connected with the filter screen drum 8 in the separator 11, and can drive the filter screen drum 8 to rotate, so that the yogurt is separated by centrifugation and natural sedimentation.
分离器11安装在支架1上,分离器11包括外壳体以及设置在外壳体内部的过滤网滚筒8。分离器的外壳体底部为向下收敛的圆锥体形,最底部设有供乳清排出的出口2。外壳体上部右侧设有分离器侧盖7。轴12穿过分离器11外壳体左侧侧壁,通过轴承II 9与过滤网滚筒8的左侧侧盖连接,轴12沿过滤网滚筒8轴向穿过过滤网滚筒8的右侧滚筒侧盖5后与轴承I6连接。其中,轴承II 9和轴承I6为可拆卸的密封轴承。过滤网滚筒8的过滤网卷曲为圆柱形两端通过侧盖固定连接,其中,右侧的滚筒侧盖5通过螺栓II4与过滤网的一端可拆卸地固定连接。过滤网上设有孔径在200~260目的过滤网孔,以便于分离出乳清,并同时保留其他营养物质。同时,分离器外壳体右侧设有通过螺栓I3与外壳体连接的分离器侧盖7,以便于在使用后或维修时,取出过滤网滚筒8。同时,在分离器右侧侧盖和过滤网滚筒右侧侧盖上部设有供待分离酸奶进入的入口。其中,为防止在过滤网滚筒8转动过程中甩出待分离成分,过滤网滚筒8右侧的滚筒侧盖5上的入口为可密封式入口。The separator 11 is installed on the support 1, and the separator 11 includes an outer casing and a filter screen drum 8 arranged inside the outer casing. The bottom of the outer casing of the separator is in the shape of a cone converging downwards, and the bottom is provided with an outlet 2 for whey to be discharged. A separator side cover 7 is arranged on the right side of the upper part of the outer casing. The shaft 12 passes through the left side wall of the outer casing of the separator 11, and is connected with the left side cover of the filter screen drum 8 through the bearing II 9, and the shaft 12 passes through the right side of the filter screen drum 8 along the axial direction of the filter screen drum 8 After the cover 5 is connected with the bearing I6. Wherein, bearing II 9 and bearing I6 are detachable sealed bearings. The filter screen of the filter screen drum 8 is curled into a cylindrical shape, and the two ends are fixedly connected through the side cover, wherein, the drum side cover 5 on the right side is detachably fixedly connected with one end of the filter screen through the bolt II4. The filter screen is provided with a filter mesh with a pore size of 200-260 meshes, so as to separate the whey and retain other nutrients at the same time. Simultaneously, separator side cover 7 that is connected with outer casing by bolt I3 is provided on the right side of separator outer casing, so that take out filter screen drum 8 after use or during maintenance. At the same time, an inlet for the yogurt to be separated is provided on the upper part of the right side cover of the separator and the right side cover of the filter screen drum. Wherein, in order to prevent the components to be separated from being thrown out during the rotation of the filter drum 8, the inlet on the drum side cover 5 on the right side of the filter drum 8 is a sealable inlet.
在使用过程中,可通过入口将待分离的浓缩型酸奶注入到过滤网滚筒8中,密封好入口以后,启动动力装置10。动力装置10带动轴12,轴12带动过滤网滚筒8转动,转速可视具体情况而定。在转动过程中,酸奶中的乳清会通过过滤网滚筒8上200~260目的网孔中流出,汇集到分离器的底部,并通过出口2排出。分离完后,可通过拆卸分离器侧盖和过滤网滚筒侧盖,取出剩余物质。也可借助其他工具,从过滤网滚筒8的滚筒侧盖5上的入口中将剩余物质取出。During use, the condensed yoghurt to be separated can be injected into the filter drum 8 through the inlet, and the power unit 10 is started after the inlet is sealed. The power unit 10 drives the shaft 12, and the shaft 12 drives the filter screen cylinder 8 to rotate, and the rotating speed can be determined according to specific conditions. During the rotation process, the whey in the yogurt will flow out through the 200-260 mesh mesh on the filter drum 8, collect at the bottom of the separator, and be discharged through the outlet 2. After separation, the remaining material can be taken out by removing the side cover of the separator and the side cover of the filter drum. Residual substances can also be taken out from the inlet on the drum side cover 5 of the screen drum 8 by means of other tools.
虽然本实用新型已以较佳的实施例公开如上,但其并非用以限定本实用新型,任何熟悉此技术的人,在不脱离本实用新型的精神和范围内,都可以做各种改动和修饰,因此本实用新型的保护范围应该以权利要求书所界定的为准。Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model, and anyone familiar with this technology can make various changes and changes without departing from the spirit and scope of the utility model. modification, so the scope of protection of the utility model should be defined by the claims.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621221369.6U CN206251827U (en) | 2016-11-14 | 2016-11-14 | Horizontal concentrated type soured milk whey separator |
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| CN201621221369.6U CN206251827U (en) | 2016-11-14 | 2016-11-14 | Horizontal concentrated type soured milk whey separator |
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| CN206251827U true CN206251827U (en) | 2017-06-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109362879A (en) * | 2018-09-30 | 2019-02-22 | 黄冰莹 | The enrichment facility of dairy products |
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- 2016-11-14 CN CN201621221369.6U patent/CN206251827U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109362879A (en) * | 2018-09-30 | 2019-02-22 | 黄冰莹 | The enrichment facility of dairy products |
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Granted publication date: 20170616 Termination date: 20181114 |