CN206250032U - Dry-type transformer and its cushion block compressing structure - Google Patents
Dry-type transformer and its cushion block compressing structure Download PDFInfo
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Abstract
本实用新型提供了一种干式变压器及其垫块压紧结构,垫块压紧结构包括沿上下方向设置的压紧螺栓和垫块,垫块上开设有供压紧螺栓的螺栓头嵌入的凹槽,压紧螺栓上套设有碟簧组,碟簧组中最下方的碟簧与所述垫块顶压配合,压紧螺栓上于碟簧组的上方旋装有压紧螺母,碟簧组中最上方的碟簧与所述压紧螺母顶压配合,所述压紧螺栓上于碟簧组的内孔中套设有导向套。本实用新型的有益效果在于:导向套的存在可以缩小压紧螺栓与碟簧组的内孔之间的间隙,这样当变压器在运输和运行过程中产生较大的震动时,碟簧组中的碟簧片的横向攒动就可明显减小,从而避免碟簧片的横向错位,保证碟簧的使用效果,最终保证垫块压紧结构的压紧效果以及变压器的正常安全使用。
The utility model provides a dry-type transformer and its cushion block compression structure. The cushion block compression structure includes compression bolts and cushion blocks arranged along the up and down directions. Groove, the disc spring group is set on the compression bolt, the disc spring at the bottom of the disc spring group is press-fitted with the pad, and the compression nut is screwed on the compression bolt above the disc spring group. The uppermost disc spring in the spring group is press-fitted with the compression nut, and the compression bolt is sleeved with a guide sleeve in the inner hole of the disc spring group. The beneficial effect of the utility model is that: the existence of the guide sleeve can reduce the gap between the compression bolt and the inner hole of the disc spring group, so that when the transformer generates a large vibration during transportation and operation, the disc spring group The lateral movement of the disc spring can be significantly reduced, thereby avoiding the lateral dislocation of the disc spring, ensuring the use effect of the disc spring, and finally ensuring the compression effect of the pad compression structure and the normal and safe use of the transformer.
Description
技术领域technical field
本实用新型涉及一种干式变压器及其垫块压紧结构。The utility model relates to a dry-type transformer and a pad pressing structure thereof.
背景技术Background technique
干式变压器用垫块压紧结构是用来支撑和压紧变压器高、低压绕组的关键结构,通常采用压钉、碟簧和垫块等配合的方式,授权公告号为CN201788796U,授权公告日为2011.04.06的中国实用新型专利公开了一种三相五柱式干式变压器,包括上、下夹件,上、下夹件的外沿上安装有弹性压钉,高压绕组和低压绕组的上、下端头上均装有树脂垫块,弹性压钉将树脂垫块与高、低压绕组压紧固定,弹性压钉与树脂垫块的结合处设置有碟簧,碟簧能够吸收变压器工作时的震动,从而防止弹性压钉与树脂垫块的松动。The block compression structure for dry-type transformers is a key structure used to support and compress the high and low voltage windings of the transformer. Usually, it adopts the combination of nails, disc springs and spacers. The authorized announcement number is CN201788796U, and the authorized announcement date is The Chinese utility model patent of 2011.04.06 discloses a three-phase five-column dry-type transformer, including upper and lower clamps, elastic pressure nails are installed on the outer edges of the upper and lower clamps, and the upper and lower ends of the high-voltage winding and low-voltage winding , and the lower ends are equipped with resin pads, the elastic nails press and fix the resin pads and the high and low voltage windings, and the joints of the elastic nails and the resin pads are provided with disc springs, which can absorb the vibration of the transformer when it is working. Vibration, so as to prevent the loosening of the elastic nail and the resin spacer.
上述弹性压钉实质上就是一种压紧螺栓,树脂垫块上开设有供压紧螺栓的螺栓头嵌入的凹槽,其中碟簧套设在压紧螺栓的杆部,最下方的碟簧与树脂垫块的上表面顶压配合,最上方的碟簧与旋装在压紧螺栓上的压紧螺母顶压配合,通过压紧螺母的作用使碟簧压紧在树脂垫块的表面。The above-mentioned elastic clamping nail is essentially a clamping bolt. The resin spacer is provided with a groove for the bolt head of the clamping bolt to be embedded. The upper surface of the resin pad is press-fitted, and the disc spring on the top is press-fitted with the compression nut screwed on the compression bolt, and the disc spring is compressed on the surface of the resin pad by the action of the compression nut.
虽然这种垫块压紧结构能够压紧高、低压绕组,增加铁芯的抗震性能,但是由于变压器在运输和运行过程中的震动是比较大的,而由于受变压器规格、垫块规格以及压紧螺栓规格的限制,压紧螺栓的杆部直径是远小于碟簧的内孔直径的,因此随着震动的发生以及碟簧的浮动,不同碟簧片之间可能会由于过度的横向位移而发生错位。众所周知,碟簧在应用时最常用的一种方式就是两两对合式,碟簧片之间一旦发生错位,其使用效果就会大大受损,随之垫块的压紧效果也会大打折扣,垫块无法将高压绕组和低压绕组压紧,高压绕组和低压绕组就会发生横向和纵向攒动,严重的话可能会引发故障,影响正常使用。Although this block compression structure can compress the high and low voltage windings and increase the anti-seismic performance of the iron core, the vibration of the transformer during transportation and operation is relatively large, and due to the specifications of the transformer, the specifications of the pads and the pressure Due to the limitation of tightening bolt specifications, the diameter of the stem of the pressing bolt is much smaller than the diameter of the inner hole of the disc spring. Therefore, with the occurrence of vibration and the floating of the disc spring, there may be a gap between different disc springs due to excessive lateral displacement. Misalignment occurs. As we all know, the most commonly used method of disc springs in application is two pairs. Once the dislocation occurs between the disc springs, its use effect will be greatly damaged, and the compression effect of the pad will be greatly reduced. The pads cannot press the high-voltage winding and the low-voltage winding tightly, and the high-voltage winding and the low-voltage winding will move horizontally and vertically. If it is serious, it may cause a fault and affect normal use.
另外,现有技术中的这种垫块压紧结构,其碟簧的压紧力是通过压紧螺母来控制的,压紧螺母压多压少,完全凭借操作人员的经验,不同的变压器其压紧力的需求是不一样,均没有一个明确的压紧标准,压得少会导致压紧力不够,引起高压绕组和低压绕组的攒动,压得多有可能会损坏变压器的零部件,甚至导致碟簧变形过度而失效,给变压器的装配和使用带来极大不便。In addition, in the block compression structure in the prior art, the compression force of the disc spring is controlled by the compression nut, and the compression nut is more compressed than the pressure, which depends entirely on the experience of the operator. The demand for pressing force is different, and there is no clear standard for pressing. Less pressing will lead to insufficient pressing force, which will cause the high-voltage winding and low-voltage winding to move. Too much pressing may damage the parts of the transformer, or even This causes the disc spring to deform excessively and fail, which brings great inconvenience to the assembly and use of the transformer.
实用新型内容Utility model content
本实用新型的目的在于提供一种垫块压紧结构,以解决现有技术中的碟簧容易产生过度的横向位移而导致错位的问题;本实用新型的目的还在于提供一种使用该垫块压紧结构的干式变压器。The purpose of this utility model is to provide a pad pressing structure to solve the problem that disc springs in the prior art are prone to excessive lateral displacement and cause misalignment; the purpose of this utility model is also to provide a Dry-type transformer in compact structure.
为了解决上述技术问题,本实用新型中垫块压紧结构的技术方案为:In order to solve the problems of the technologies described above, the technical scheme of the pad compression structure in the utility model is:
一种垫块压紧结构,包括沿上下方向设置的压紧螺栓和垫块,垫块上开设有供压紧螺栓的螺栓头嵌入的凹槽,压紧螺栓上套设有碟簧组,碟簧组中最下方的碟簧与所述垫块顶压配合,压紧螺栓上于碟簧组的上方旋装有压紧螺母,碟簧组中最上方的碟簧与所述压紧螺母顶压配合,所述压紧螺栓上于碟簧组的内孔中套设有导向套。A cushion block compression structure, including compression bolts and cushion blocks arranged in the up and down direction, the cushion block is provided with grooves for the bolt heads of the compression bolts to be embedded, the compression bolts are sleeved with disc spring groups, and the disc springs The lowermost disc spring in the spring group is press-fitted with the pad, the compression bolt is screwed with a compression nut above the disc spring group, and the uppermost disc spring in the disc spring group is pressed against the compression nut. press-fitting, a guide sleeve is sheathed in the inner hole of the disc spring set on the pressing bolt.
所述导向套的壁厚等于压紧螺栓与碟簧的内孔之间的间隙。The wall thickness of the guide sleeve is equal to the gap between the compression bolt and the inner hole of the disc spring.
所述导向套的高度满足当碟簧组达到设定变形程度时导向套的底端与所述螺栓头顶压配合、导向套的顶端与压紧螺母顶压配合。The height of the guide sleeve satisfies the pressure fit between the bottom end of the guide sleeve and the top of the bolt head, and the press fit between the top end of the guide sleeve and the compression nut when the disc spring group reaches the set deformation degree.
垫块压紧结构还包括设置在垫块下方的用于与高压绕组和低压绕组接触的弹性绝缘垫,弹性绝缘垫的上表面设置有条形凸块,垫块的底部开设有与所述条形凸块凹凸配合的条形凹槽。The pad pressing structure also includes an elastic insulating pad arranged under the pad for contacting the high-voltage winding and the low-voltage winding. The upper surface of the elastic insulating pad is provided with a strip-shaped bump, and the bottom of the pad is provided with a A bar-shaped groove with a concave-convex fit with a convex block.
所述条形凹槽贯穿垫块的底部,条形凸块的长度小于条形凹槽的长度,弹性绝缘垫上于条形凹槽的正下方开设有用于让开高压绕组和低压绕组之间的绝缘撑块的让位口。The strip-shaped groove runs through the bottom of the spacer, the length of the strip-shaped protrusion is shorter than the length of the strip-shaped groove, and the elastic insulating pad is provided with a gap between the high-voltage winding and the low-voltage winding directly below the strip-shaped groove. The relief opening of the insulating support block.
所述条形凸块和条形凹槽均设置在所在表面的中线上,所述条形凸块和让位口的延伸方向与弹性绝缘垫的长度方向一致。Both the strip-shaped protrusion and the strip-shaped groove are arranged on the center line of the surface where they are located, and the extension direction of the strip-shaped protrusion and the relief opening is consistent with the length direction of the elastic insulating pad.
本实用新型中干式变压器的技术方案为:The technical scheme of the dry-type transformer in the utility model is:
一种干式变压器,包括铁芯和依次设置在铁芯外围的低压绕组和高压绕组,铁芯上高出低压绕组和高压绕组的部分固设有上夹件,上夹件上固设有固定螺母,所述低压绕组和高压绕组的上方设置有垫块压紧结构,垫块压紧结构包括沿上下方向设置的压紧螺栓和垫块,垫块上开设有供压紧螺栓的螺栓头嵌入的凹槽,压紧螺栓另外一端的螺纹段与所述固定螺母螺纹连接,压紧螺栓上套设有碟簧组,碟簧组中最下方的碟簧与所述垫块顶压配合,压紧螺栓上于碟簧组的上方旋装有压紧螺母,碟簧组中最上方的碟簧与所述压紧螺母顶压配合,所述压紧螺栓上于碟簧组的内孔中套设有导向套。A dry-type transformer, including an iron core and a low-voltage winding and a high-voltage winding arranged on the periphery of the iron core in sequence, an upper clamp is fixed on the part of the iron core that is higher than the low-voltage winding and the high-voltage winding, and a fixed clamp is fixed on the upper clamp. Nuts, above the low-voltage winding and high-voltage winding, there is a spacer compression structure, the spacer compression structure includes compression bolts and spacers arranged in the up and down direction, and the spacers are provided with bolt heads for the compression bolts to embed The threaded section at the other end of the compression bolt is threadedly connected with the fixed nut, and the disc spring group is set on the compression bolt, and the disc spring at the bottom of the disc spring group is press-fitted with the pad. A compression nut is screwed on the tightening bolt above the disc spring group, and the uppermost disc spring in the disc spring group is press-fitted with the compression nut, and the compression bolt is set in the inner hole of the disc spring group. With guide sleeve.
所述导向套的壁厚等于压紧螺栓与碟簧的内孔之间的间隙。The wall thickness of the guide sleeve is equal to the gap between the compression bolt and the inner hole of the disc spring.
所述导向套的高度满足当碟簧组达到设定变形程度时导向套的底端与所述螺栓头顶压配合、导向套的顶端与压紧螺母顶压配合。The height of the guide sleeve satisfies the pressure fit between the bottom end of the guide sleeve and the top of the bolt head, and the press fit between the top end of the guide sleeve and the compression nut when the disc spring group reaches the set deformation degree.
垫块压紧结构还包括设置在垫块下方的与所述高压绕组和低压绕组接触的弹性绝缘垫,弹性绝缘垫的上表面设置有条形凸块,垫块的底部开设有与所述条形凸块凹凸配合的条形凹槽,所述条形凹槽贯穿垫块的底部,条形凸块的长度小于条形凹槽的长度,弹性绝缘垫上于条形凹槽的正下方开设有用于让开高压绕组和低压绕组之间的绝缘撑块的让位口。The pad pressing structure also includes an elastic insulating pad which is arranged under the pad and is in contact with the high-voltage winding and the low-voltage winding. The upper surface of the elastic insulating pad is provided with a bar-shaped bump, and the bottom of the pad is provided with a The strip-shaped grooves are matched with concave-convex of the shaped bumps, and the strip-shaped grooves run through the bottom of the pad. The length of the strip-shaped bumps is shorter than the length of the strip-shaped grooves. It is used to make way for the opening of the insulating support between the high-voltage winding and the low-voltage winding.
所述条形凸块和条形凹槽均设置在所在表面的中线上,所述条形凸块和让位口的延伸方向与弹性绝缘垫的长度方向一致。Both the strip-shaped protrusion and the strip-shaped groove are arranged on the center line of the surface where they are located, and the extension direction of the strip-shaped protrusion and the relief opening is consistent with the length direction of the elastic insulating pad.
本实用新型的有益效果在于:在压紧螺栓上于碟簧组的内孔中套设导向套,导向套的存在可以缩小压紧螺栓与碟簧组的内孔之间的间隙,这样当变压器在运输和运行过程中产生较大的震动时,碟簧组中的碟簧片的横向攒动就可以明显减小,从而避免碟簧片的横向错位,保证碟簧的使用效果,最终保证垫块压紧结构的压紧效果以及变压器的正常安全使用。The beneficial effect of the utility model is that a guide sleeve is sleeved in the inner hole of the disc spring group on the compression bolt, and the existence of the guide sleeve can reduce the gap between the compression bolt and the inner hole of the disc spring group, so that when the transformer When there is a large vibration during transportation and operation, the lateral movement of the disc springs in the disc spring group can be significantly reduced, thereby avoiding the lateral misalignment of the disc springs, ensuring the use of the disc springs, and finally ensuring the pad The compression effect of the compression structure and the normal and safe use of the transformer.
附图说明Description of drawings
图1为本实用新型中干式变压器的一个实施例的局部结构示意图;Fig. 1 is a partial structural schematic diagram of an embodiment of a dry-type transformer in the utility model;
图2为图1中弹性压钉的结构示意图;Fig. 2 is a schematic structural view of the elastic pressing nail in Fig. 1;
图3为弹性压钉的爆炸结构示意图;Fig. 3 is a schematic diagram of the explosive structure of the elastic pressing nail;
图4为图1中垫块的结构示意图;Fig. 4 is the structural representation of pad among Fig. 1;
图5为图1中绝缘硅胶垫的结构示意图。FIG. 5 is a schematic structural diagram of the insulating silicone pad in FIG. 1 .
图中:1.弹性压钉;2.垫块;3.绝缘硅胶垫;4.高压绕组;5.低压绕组;6.固定螺母;7.上夹件;8.铁芯;11.压紧螺栓;12.压紧螺母;13.碟簧;14.导向套;21.凹槽;22.条形凹槽;31.条形凸块;32.让位口。In the figure: 1. Elastic nail; 2. Pad; 3. Insulating silicone pad; 4. High voltage winding; 5. Low voltage winding; 6. Fixing nut; 7. Upper clamp; 8. Iron core; 11. Compress Bolt; 12. Compression nut; 13. Disc spring; 14. Guide sleeve; 21. Groove; 22. Strip groove; 31. Strip bump; 32. Give way.
具体实施方式detailed description
干式变压器的一个实施例如图1~图5所示,包括铁芯8和依次设置在铁芯8外围的低压绕组5和高压绕组4,铁芯8上高出低压绕组5和高压绕组4的部分固设有上夹件7,上夹件7的侧面上固设有固定螺母6,具体的所述固定螺母6为六角螺母,六角螺母的六角面中的其中一个侧面与所述上夹件7焊接固定。An embodiment of a dry-type transformer is shown in Figures 1 to 5, including an iron core 8 and a low-voltage winding 5 and a high-voltage winding 4 arranged in sequence on the periphery of the iron core 8, and the iron core 8 is higher than the low-voltage winding 5 and the high-voltage winding 4. The part is fixedly provided with upper clamping part 7, and the side of upper clamping part 7 is fixedly provided with fixing nut 6, and specifically described fixing nut 6 is a hexagonal nut, and one of the sides in the hexagonal surface of the hexagonal nut is connected with the upper clamping part 7 welding fixed.
所述低压绕组5和高压绕组4的上方设置有垫块压紧结构,所述垫块压紧结构包括沿上下方向依次设置的弹性压钉1、垫块2和绝缘硅胶垫3,其中弹性压钉1包括压紧螺栓11、套设在压紧螺栓11上的导向套14、套设在导向套14外部的碟簧组13以及旋装在压紧螺栓11上的压紧螺母12。导向套14的壁厚刚好等于压紧螺栓11与碟簧组13的内孔之间的间隙,也就是说,碟簧组13套设在压紧螺栓上以后,碟簧组13中的碟簧片不会发生横向的攒动,保证了碟簧的使用效果。Above the low-voltage winding 5 and the high-voltage winding 4, a pad pressing structure is provided, and the pad pressing structure includes elastic nails 1, pads 2 and insulating silicone pads 3 arranged in sequence along the up and down direction, wherein the elastic pressing The nail 1 includes a compression bolt 11 , a guide sleeve 14 sleeved on the compression bolt 11 , a disc spring set 13 sleeved outside the guide sleeve 14 and a compression nut 12 screwed on the compression bolt 11 . The wall thickness of guide sleeve 14 is just equal to the gap between the inner hole of hold-down bolt 11 and disc spring group 13, that is to say, after disc spring group 13 is set on the hold-down bolt, the disc spring in disc spring group 13 The sheet will not move horizontally, which ensures the use effect of the disc spring.
所述压紧螺栓11一端的螺纹段与所述固定螺母6螺纹连接,所述垫块2的顶面上开设有圆形的凹槽21,压紧螺栓11另外一端的螺栓头嵌入所述凹槽21中。碟簧组13中最下方的碟簧与垫块2的顶面顶压配合,压紧螺母12向下移动压缩碟簧组13后,碟簧组13中最上方的碟簧与压紧螺母12的底面顶压配合。The threaded section at one end of the hold-down bolt 11 is threadedly connected with the fixing nut 6, and a circular groove 21 is provided on the top surface of the spacer 2, and the bolt head at the other end of the hold-down bolt 11 is inserted into the groove. slot 21. The lowermost disc spring in the disc spring group 13 is press-fitted with the top surface of the block 2, and the compression nut 12 moves downward to compress the disc spring group 13, and the uppermost disc spring in the disc spring group 13 and the compression nut 12 Press fit on the bottom surface.
所述碟簧组13一共有13片碟簧,13片碟簧在被压紧螺母12压缩到设定的变形程度时,导向套14的底端刚好与所述螺栓头顶压配合,导向套14的顶端刚好与压紧螺母12顶压配合。也就是说,导向套14的作用除了满足对碟簧组13的导向以及防止碟簧片横向攒动之外,还起到一个压紧标准的作用,装配时,只要压紧螺母12旋转到与导向套14的端面接触,碟簧组13就不能再被压缩,从而给出了一个明确的装配标准。通过提前设计计算,就可以根据需要获得的碟簧压紧力计算出碟簧组需要产生的变形,再根据碟簧组中碟簧片的数量,就可以配置某一确定高度的导向套,使碟簧组在达到设定的变形程度时,压紧螺母刚好抵触到导向套。The disc spring group 13 has a total of 13 disc springs. When the 13 disc springs are compressed to the set degree of deformation by the compression nut 12, the bottom end of the guide sleeve 14 is just press-fitted with the top of the bolt head, and the guide sleeve 14 The top end just presses fit with compression nut 12. That is to say, the function of the guide sleeve 14 is not only to satisfy the guidance to the disc spring group 13 and to prevent the disc springs from moving laterally, but also to act as a compression standard. When the end faces of the sleeve 14 are in contact, the disc spring group 13 can no longer be compressed, thereby giving a definite assembly criterion. Through the design calculation in advance, the deformation of the disc spring group can be calculated according to the disc spring pressing force that needs to be obtained, and then according to the number of disc springs in the disc spring group, a guide sleeve with a certain height can be configured, so that When the disc spring group reaches the set degree of deformation, the compression nut just touches the guide sleeve.
不同的变压器以及不同的垫块压紧结构,其碟簧组和导向套的规格是不一样的,但最终都是为了获得最合适的压紧力,压紧力的控制不再依赖操作人员的经验,每一种垫块压紧结构均有明确的压紧标准,压紧力不多不少,解决了压紧力过少时高压绕组和低压绕组容易攒动的问题以及压紧力过大时变压器的零部件容易被压坏以及碟簧失效的问题。Different transformers and different pad pressing structures have different specifications of disc spring sets and guide sleeves, but in the end they are all to obtain the most suitable pressing force, and the control of pressing force no longer depends on the operator's control. According to experience, each block compression structure has a clear compression standard, and the compression force is not too much, which solves the problem that the high-voltage winding and low-voltage winding are easy to move when the compression force is too small, and the transformer when the compression force is too large The parts are easily crushed and the disc spring fails.
绝缘硅胶垫3的底面与低压绕组5和高压绕组4接触,绝缘硅胶垫3的上表面设置有条形凸块31,垫块2的底面上开设有与条形凸块31凹凸配合的条形凹槽22,条形凹槽22贯穿垫块2的底面,条形凸块31的长度小于条形凹槽22的长度。条形凸块31和条形凹槽22的延伸方向分别与绝缘硅胶垫3和垫块2的长度延伸方向一致,均指向高压绕组4或低压绕组5的绕制中心。The bottom surface of the insulating silicone pad 3 is in contact with the low-voltage winding 5 and the high-voltage winding 4, the upper surface of the insulating silicone pad 3 is provided with a strip-shaped bump 31, and the bottom surface of the pad 2 is provided with a strip-shaped bump that matches the strip-shaped bump 31 The groove 22 and the strip-shaped groove 22 run through the bottom surface of the spacer 2 , and the length of the strip-shaped protrusion 31 is shorter than the length of the strip-shaped groove 22 . The extension direction of the strip-shaped protrusion 31 and the strip-shaped groove 22 is consistent with the length extension direction of the insulating silicone pad 3 and the pad 2 respectively, and both point to the winding center of the high-voltage winding 4 or the low-voltage winding 5 .
所述条形凸块31和条形凹槽22分别位于绝缘硅胶垫3和垫块2的宽度方向的中线上,其中条形凸块31位于绝缘硅胶垫3的一端,在绝缘硅胶垫3上于条形凸块31的另一端开设有与条形凸块31同宽的且在条形凸块31与条形凹槽22凹凸配合后与条形凹槽22的剩余凹槽部分对中的让位口32,也就是说,让位口32位于条形凹槽22的正下方。The strip-shaped protrusion 31 and the strip-shaped groove 22 are respectively located on the midline of the width direction of the insulating silica gel pad 3 and the spacer 2, wherein the strip-shaped protrusion 31 is located at one end of the insulating silica gel pad 3, on the insulating silica gel pad 3 The other end of the bar-shaped protrusion 31 is provided with the same width as the bar-shaped protrusion 31 and is centered with the remaining groove part of the bar-shaped groove 22 after the bar-shaped protrusion 31 is concave-convexly matched with the bar-shaped groove 22. The relief opening 32 , that is to say, the relief opening 32 is located directly below the bar-shaped groove 22 .
高压绕组4和低压绕组5之间设置有绝缘撑块(图中未示出),所述绝缘撑块穿过让位口32和条形凹槽22的剩余凹槽部分。An insulating support block (not shown in the figure) is provided between the high-voltage winding 4 and the low-voltage winding 5 , and the insulating support block passes through the relief opening 32 and the remaining groove part of the bar-shaped groove 22 .
垫块2由DMC材质压制成型,条形凹槽22的宽度和深度均为10mm,当变压器的规格不一样时,只需改变垫块2的长度a、宽度b、高度c以及圆形凹槽21直径d的尺寸即可。绝缘硅胶垫3具有弹性,当高压绕组4和低压绕组5的高度不一致时,通过绝缘硅胶垫3的弹性变形可以调节使其高度一致,从而使碟簧组13的压紧平面即垫块2的上表面处于水平状态,保证良好的压紧效果。另外,通过绝缘硅胶垫3的弹性变形,还可以对变压器的上下震动起到一定的缓冲作用。The spacer 2 is pressed and formed by DMC material, and the width and depth of the strip groove 22 are both 10mm. When the specifications of the transformer are different, only the length a, width b, height c and circular groove of the spacer 2 need to be changed The size of 21 diameter d is sufficient. The insulating silicone pad 3 has elasticity. When the heights of the high-voltage winding 4 and the low-voltage winding 5 are inconsistent, the elastic deformation of the insulating silicone pad 3 can be adjusted to make the height consistent, so that the pressing plane of the disc spring group 13 is the pad 2. The upper surface is in a horizontal state to ensure a good compaction effect. In addition, through the elastic deformation of the insulating silicone pad 3, it can also play a certain buffering effect on the up and down vibration of the transformer.
使用时,首先将绝缘硅胶垫3放置在高压绕组4和低压绕组5的上方,然后将垫块2放置在绝缘硅胶垫3的上方,使绝缘硅胶垫3和垫块2凹凸配合,并使绝缘撑块刚好穿过让位口32和条形凹槽22的剩余凹槽部分。然后将弹性压钉一端的螺纹段与固定螺母6螺纹配合,缓慢下旋压紧螺栓11,直至压紧螺栓11的螺栓头嵌入圆形的凹槽21中,然后向下旋动压紧螺母12,使压紧螺母12压缩碟簧组13,碟簧组13中的碟簧片在导向套14的作用下向下导向移动,当压紧螺母12抵触到导向套14上时,碟簧组13达到设定的变形程度,此时碟簧组13中的最下方的碟簧顶压在垫块2的上表面上,给垫块2一个恒定的压力。When in use, first place the insulating silicone pad 3 on the top of the high-voltage winding 4 and the low-voltage winding 5, and then place the pad 2 on the top of the insulating silicone pad 3, so that the insulating silicone pad 3 and the pad 2 are concave-convex. The support block just passes through the relief opening 32 and the remaining groove portion of the strip groove 22 . Then the threaded section at one end of the elastic pressure nail is threaded with the fixing nut 6, and the compression bolt 11 is slowly screwed down until the bolt head of the compression bolt 11 is embedded in the circular groove 21, and then the compression nut 12 is turned downward , so that the compression nut 12 compresses the disc spring group 13, and the disc springs in the disc spring group 13 guide and move downward under the action of the guide sleeve 14. When the compression nut 12 touches the guide sleeve 14, the disc spring group 13 When the set degree of deformation is reached, the bottom disc spring in the disc spring group 13 is pressed against the upper surface of the cushion block 2, giving the cushion block 2 a constant pressure.
采用弹性压钉,弹性好、强度高、给高压绕组4和低压绕组5一个恒定的压力,使变压器在运输以及运行过程中高压绕组4和低压绕组5不发生上下和前后方向的位移,保证变压器的铁芯8与高压绕组4和低压绕组5紧固成一个整体。Elastic pressing nails are used, which have good elasticity and high strength, and give a constant pressure to the high-voltage winding 4 and low-voltage winding 5, so that the high-voltage winding 4 and low-voltage winding 5 do not move up and down and forward and backward during the transportation and operation of the transformer, ensuring the transformer The iron core 8 is fastened into a whole with the high voltage winding 4 and the low voltage winding 5.
当变压器的高、低压绕组尺寸和容量发生变化时,需要采用不同的弹性压钉和垫块以及绝缘硅胶垫配合来保证压紧效果,由于实际应用中,垫块和绝缘硅胶垫的尺寸是根据高、低压绕组的尺寸设计的,而弹性压钉的规格和尺寸又是根据垫块的尺寸进行选用的,因此选用的压紧螺栓很难保证刚好与碟簧的内孔相匹配,两者之间必然存在着一定的间隙,而导向套的存在刚好填充了这一间隙,使得垫块压紧结构在使用过程中,碟簧组不会发生横向攒动,保证了压紧效果。When the size and capacity of the high-voltage and low-voltage windings of the transformer change, it is necessary to use different elastic nails, pads and insulating silicone pads to ensure the compression effect. The size of the high and low voltage windings is designed, and the specifications and sizes of the elastic pressure nails are selected according to the size of the spacer. Therefore, it is difficult to ensure that the selected pressure bolts just match the inner holes of the disc springs. There must be a certain gap between them, and the existence of the guide sleeve just fills up this gap, so that during the use of the pad compression structure, the disc spring group will not move laterally, ensuring the compression effect.
在干式变压器的其他实施例中:垫块的材质也可以是树脂;弹性绝缘垫也可以是橡胶材质;弹性绝缘垫上也可以不设置让位口,比如弹性绝缘垫上的条形凸块可以与条形凹槽的长度一致,此时绝缘撑块可以设置在高、低压绕组之间的其他部位;条形凸块和条形凹槽的延伸方向也可以不指向高压绕组或低压绕组的绕制中心,而是有一定的偏斜;当碟簧组达到设定变形程度时,导向套的高度也可略低于碟簧组的高度;导向套的壁厚也可不等于压紧螺栓与碟簧的内孔之间的间隙,而是略小于该间隙。In other embodiments of the dry-type transformer: the material of the spacer can also be resin; the elastic insulating pad can also be made of rubber; The length of the strip-shaped groove is the same, at this time, the insulating support block can be arranged in other parts between the high-voltage and low-voltage windings; center, but there is a certain deflection; when the disc spring group reaches the set deformation degree, the height of the guide sleeve can also be slightly lower than the height of the disc spring group; the wall thickness of the guide sleeve can also be different from the compression bolt and the disc spring The gap between the inner holes of the , but slightly smaller than the gap.
垫块压紧结构的实施例如图1~图5所示,垫块压紧结构的具体结构与上述干式变压器实施例中所述的垫块压紧结构相同,在此不再详述。The embodiment of the block pressing structure is shown in Fig. 1 to Fig. 5. The specific structure of the block pressing structure is the same as the block pressing structure described in the above dry-type transformer embodiment, and will not be described in detail here.
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