CN206247288U - A high-power LED heat sink - Google Patents
A high-power LED heat sink Download PDFInfo
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- CN206247288U CN206247288U CN201621351142.3U CN201621351142U CN206247288U CN 206247288 U CN206247288 U CN 206247288U CN 201621351142 U CN201621351142 U CN 201621351142U CN 206247288 U CN206247288 U CN 206247288U
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Abstract
Description
技术领域technical field
本实用新型涉及散热器技术领域,尤其涉及一种大功率LED散热器。The utility model relates to the technical field of radiators, in particular to a high-power LED radiator.
背景技术Background technique
LED作为新一代绿色光源,环保型固体照明光源,已经成为人们关注的焦点,正在被广泛的应用于照明行业。它具有耗电量少、光色纯、全固态、质量轻、体积小、环保等一系列的优点。LED是个光电器件,其工作过程中只有15%~25%的电能转换成光能,其余的电能几乎都转换成热能,使LED的温度升高。在大功率LED使用中,散热是个重要问题。例如,1个10W白光LED若其光电转换效率为20%,则有8W的电能转换成热能,若不加散热措施,则大功率LED的器芯温度会急速上升,当其结温上升超过最大允许温度时,高温会导致芯片射出的光子减少,色温质量下降,加快芯片老化,缩短器件寿命等严重的后果。因此在大功率LED灯具设计中,最主要的设计工作就是散热设计。如今国内对于LED散热系统的相关技术还不是很成熟,LED散热设计多采用铝散热鳍片来增加散热面积,这样的散热结构热阻较高,导热速度太慢,无法将大功率LED芯片在工作时产生的热量及时导出,散热效果不理想,发热体通常会达到较高的温度。As a new generation of green light source and an environmentally friendly solid-state lighting source, LED has become the focus of people's attention and is being widely used in the lighting industry. It has a series of advantages such as low power consumption, pure light and color, all solid state, light weight, small size, and environmental protection. LED is a photoelectric device, only 15% to 25% of the electric energy is converted into light energy during its working process, and the rest of the electric energy is almost all converted into heat energy, which increases the temperature of the LED. In the use of high-power LEDs, heat dissipation is an important issue. For example, if the photoelectric conversion efficiency of a 10W white LED is 20%, 8W of electrical energy will be converted into heat energy. If no heat dissipation measures are taken, the core temperature of the high-power LED will rise rapidly. When the temperature is allowed, the high temperature will lead to the reduction of photons emitted by the chip, the quality of the color temperature will decrease, the aging of the chip will be accelerated, and the life of the device will be shortened. Therefore, in the design of high-power LED lamps, the most important design work is the heat dissipation design. At present, the related technology of LED heat dissipation system is not very mature in China. The heat dissipation design of LED mostly uses aluminum heat dissipation fins to increase the heat dissipation area. The heat generated during the heating is exported in time, the heat dissipation effect is not ideal, and the heating element usually reaches a higher temperature.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种大功率LED散热器。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a high-power LED radiator.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种大功率LED散热器,包括散热器外壳,所述散热器外壳底部设有LED光源,所述LED光源的一端设有散热腔,所述散热腔的底端设有若干个散热片,且每个散热片成半球形自球心向外等距离排布,每个所述散热片的侧壁设有多个散热孔,所述散热腔的上壁两侧对称设有驱动电机,两个所述驱动电机一端均垂直设有转轴,两个所述转轴的外侧均环绕设有多个叶轮,且每个叶轮均与转轴固定连接,每个所述叶轮的一端均固定连接有导风板,所述散热腔的上端中部设有转换器,所述转换器的底部设有导风管,且导风管贯穿每个散热片并向散热腔底部延伸,所述转换器内设有封闭的腔体结构,且腔体结构内设有换热介质,所述转换器的外壁环绕设有散热板,所述散热板远离转换器的外壁一端设有若干个吸风扇,所述散热器外壳的内壁一侧环绕设有若干个排风扇,且每个排风扇均垂直分布在散热器外壳的内壁一侧。A high-power LED radiator, comprising a radiator shell, an LED light source is provided at the bottom of the radiator shell, a cooling chamber is provided at one end of the LED light source, and several cooling fins are provided at the bottom of the cooling chamber, and Each radiating fin is hemispherically arranged equidistantly from the center of the sphere, the side wall of each radiating fin is provided with a plurality of cooling holes, and the upper wall of the cooling cavity is symmetrically provided with drive motors, two One end of the driving motor is provided with a rotating shaft vertically, and the outer sides of the two rotating shafts are surrounded by a plurality of impellers, and each impeller is fixedly connected with the rotating shaft, and one end of each impeller is fixedly connected with a wind deflector , the middle part of the upper end of the cooling chamber is provided with a converter, the bottom of the converter is provided with an air guide tube, and the air guide tube runs through each heat sink and extends to the bottom of the cooling chamber, and the converter is provided with a closed The cavity structure is equipped with a heat exchange medium, the outer wall of the converter is surrounded by a heat dissipation plate, and the end of the heat dissipation plate away from the outer wall of the converter is provided with several suction fans. One side of the inner wall is surrounded by several exhaust fans, and each exhaust fan is vertically distributed on one side of the inner wall of the radiator shell.
优选地,所述散热腔的外围设有-个散热片,且每个散热片为中空结构。Preferably, a heat dissipation fin is provided on the periphery of the heat dissipation cavity, and each heat dissipation fin is a hollow structure.
优选地,所述散热器外壳和散热腔的内壁均设有若干个通风孔。Preferably, several ventilation holes are provided on the inner wall of the radiator shell and the heat dissipation cavity.
优选地,所述换热介质为高导热固体,且散热性能比液体换热介质高。Preferably, the heat exchange medium is a solid with high thermal conductivity, and its heat dissipation performance is higher than that of a liquid heat exchange medium.
优选地,每个所述导风板均与叶轮成30°-60°角。Preferably, each of the wind deflectors forms an angle of 30°-60° with the impeller.
本实用新型中,使用者使用该装置时,将散热器外壳安装在LED光源的一端,当LED光源不断散发热量时,热量通过散热片向散热腔内扩散,并且在导风管的引导下,一部分热量进入到转换器,且由于转换器内设置有换热介质,因此,大部分的热量能够被其吸收,从而释放更低的热量,而剩下的热量经散热板和吸风扇排到散热器外壳内,进而在驱动电机、转轴和叶轮的作用下,将剩余的热量排出散热器外壳外,如此一来,散热器的散热效率更高,散热效果更好。本实用新型结构简单,易操作,换热效果好、使用寿命长,该装置使用便捷巧妙,适宜广泛推广。In the utility model, when the user uses the device, the radiator shell is installed on one end of the LED light source. When the LED light source continuously emits heat, the heat diffuses into the heat dissipation chamber through the heat sink, and under the guidance of the air duct, Part of the heat enters the converter, and because the converter is equipped with a heat exchange medium, most of the heat can be absorbed by it, thereby releasing lower heat, while the remaining heat is discharged to the heat sink through the cooling plate and the suction fan. In the radiator shell, and then under the action of the drive motor, rotating shaft and impeller, the remaining heat is discharged out of the radiator shell. In this way, the heat dissipation efficiency of the radiator is higher and the heat dissipation effect is better. The utility model has the advantages of simple structure, easy operation, good heat exchange effect and long service life. The device is convenient and ingenious to use, and is suitable for wide popularization.
附图说明Description of drawings
图1为本实用新型提出的一种大功率LED散热器的结构示意图;Fig. 1 is the structural representation of a kind of high-power LED radiator that the utility model proposes;
图2为本实用新型提出的一种大功率LED散热器的散热片结构示意图;Fig. 2 is a structural schematic diagram of a heat sink of a high-power LED heat sink proposed by the utility model;
图3为本实用新型提出的一种大功率LED散热器的导风板结构示意图。Fig. 3 is a structural schematic diagram of a wind deflector of a high-power LED heat sink proposed by the utility model.
图中:1、散热器外壳;2、散热片;3、排风扇;4、LED光源;5、散热腔;6、吸风扇;7、散热板;8、换热介质;9、转换器;10、导风管;11、驱动电机;12、叶轮;13、转轴;14、散热孔;15、导风板。In the figure: 1. radiator shell; 2. heat sink; 3. exhaust fan; 4. LED light source; 5. heat dissipation chamber; 6. suction fan; 7. heat dissipation plate; 8. heat exchange medium; 9. converter; 10 1. Air duct; 11. Driving motor; 12. Impeller; 13. Rotating shaft; 14. Cooling holes; 15. Air deflector.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种大功率LED散热器,包括散热器外壳1,散热器外壳1底部设有LED光源4,LED光源4的一端设有散热腔5,散热腔5的底端设有若干个散热片2,且每个散热片2成半球形自球心向外等距离排布,每个散热片2的侧壁设有多个散热孔14,散热腔5的上壁两侧对称设有驱动电机11,两个驱动电机11一端均垂直设有转轴13,两个转轴13的外侧均环绕设有多个叶轮12,且每个叶轮12均与转轴13固定连接,每个叶轮12的一端均固定连接有导风板15,散热腔5的上端中部设有转换器9,转换器9的底部设有导风管10,且导风管10贯穿每个散热片2并向散热腔5底部延伸,转换器9内设有封闭的腔体结构,且腔体结构内设有换热介质8,转换器9的外壁环绕设有散热板7,散热板7远离转换器9的外壁一端设有若干个吸风扇6,散热器外壳1的内壁一侧环绕设有若干个排风扇3,且每个排风扇3均垂直分布在散热器外壳1的内壁一侧。Referring to Figures 1-3, a high-power LED radiator includes a radiator shell 1, an LED light source 4 is provided at the bottom of the radiator shell 1, a cooling chamber 5 is provided at one end of the LED light source 4, and a cooling chamber 5 is provided at the bottom of the cooling chamber 5. Several cooling fins 2, and each cooling fin 2 is arranged equidistantly from the center of the sphere in a hemispherical shape, the side wall of each cooling fin 2 is provided with a plurality of cooling holes 14, and the upper wall of the cooling cavity 5 is symmetrical on both sides A driving motor 11 is provided, and two driving motors 11 are vertically provided with rotating shafts 13 at one end, and a plurality of impellers 12 are arranged around the outer sides of the two rotating shafts 13, and each impeller 12 is fixedly connected with the rotating shaft 13, and each impeller 12 One end of each is fixedly connected with a wind deflector 15, the middle part of the upper end of the heat dissipation chamber 5 is provided with a converter 9, and the bottom of the converter 9 is provided with an air guide pipe 10, and the air guide pipe 10 runs through each heat sink 2 and flows into the heat dissipation chamber. 5. The bottom extends, the converter 9 is provided with a closed cavity structure, and the cavity structure is provided with a heat exchange medium 8, and the outer wall of the converter 9 is surrounded by a cooling plate 7, and the cooling plate 7 is far away from the end of the outer wall of the converter 9 Several suction fans 6 are provided, and several exhaust fans 3 are arranged around the inner wall of the radiator shell 1 , and each exhaust fan 3 is vertically distributed on one side of the inner wall of the radiator shell 1 .
具体的,散热腔5的外围设有6-10个散热片2,且每个散热片2为中空结构,增加散热面积,使得散热效果更好。Specifically, 6-10 cooling fins 2 are arranged on the periphery of the cooling cavity 5, and each cooling fin 2 is a hollow structure, which increases the cooling area and makes the cooling effect better.
具体的,散热器外壳1和散热腔5的内壁均设有若干个通风孔,能够及时排出散热器外壳1内的热量。Specifically, the inner walls of the radiator shell 1 and the heat dissipation cavity 5 are provided with several ventilation holes, which can discharge the heat in the radiator shell 1 in time.
具体的,换热介质8为高导热固体,且散热性能比液体换热介质高,换热介质8能够降低热气的温度,从而逐渐将热量散发至机体外壳1外。Specifically, the heat exchange medium 8 is a solid with high thermal conductivity, and its heat dissipation performance is higher than that of a liquid heat exchange medium. The heat exchange medium 8 can reduce the temperature of the hot gas, thereby gradually dissipating heat to the outside of the body shell 1 .
具体的,每个导风板15均与叶轮12成30°-60°角,这样更有利于叶轮12的排风,散热效率更高。Specifically, each air deflector 15 forms an angle of 30°-60° with the impeller 12, which is more conducive to the exhaust of the impeller 12 and has higher heat dissipation efficiency.
本实用新型中,使用者使用该装置时,将散热器外壳1安装在LED光源4的一端,当LED光源4不断散发热量时,热量通过散热片2向散热腔5内扩散,并且在导风管10的引导下,一部分热量进入到转换器9,且由于转换器9内设置有换热介质8,因此,大部分的热量能够被其吸收,从而释放更低的热量,而剩下的热量经散热板7和吸风扇6排到散热器外壳1内,进而在驱动电机11、转轴13和叶轮12的作用下,将剩余的热量排出散热器外壳1外,如此一来,散热器的散热效率更高,散热效果更好。In the utility model, when the user uses the device, the radiator shell 1 is installed on one end of the LED light source 4. When the LED light source 4 continuously emits heat, the heat diffuses into the heat dissipation chamber 5 through the heat sink 2, and the heat spreads in the air guide Under the guidance of the tube 10, part of the heat enters the converter 9, and because the heat exchange medium 8 is arranged in the converter 9, most of the heat can be absorbed by it, thereby releasing lower heat, while the remaining heat It is discharged into the radiator shell 1 through the heat dissipation plate 7 and the suction fan 6, and then under the action of the drive motor 11, the rotating shaft 13 and the impeller 12, the remaining heat is discharged outside the radiator shell 1, so that the heat dissipation of the radiator Higher efficiency and better heat dissipation.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN201621351142.3U CN206247288U (en) | 2016-12-10 | 2016-12-10 | A high-power LED heat sink |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762447A (en) * | 2018-07-27 | 2020-02-07 | 江苏新逵凯科技发展有限公司 | High-pole lamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762447A (en) * | 2018-07-27 | 2020-02-07 | 江苏新逵凯科技发展有限公司 | High-pole lamp |
| CN110762447B (en) * | 2018-07-27 | 2021-05-04 | 扬德电气集团有限公司 | High-pole lamp |
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Granted publication date: 20170613 Termination date: 20191210 |