CN206245272U - A kind of derusting device that can be eliminated rust along rail - Google Patents

A kind of derusting device that can be eliminated rust along rail Download PDF

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Publication number
CN206245272U
CN206245272U CN201621318932.1U CN201621318932U CN206245272U CN 206245272 U CN206245272 U CN 206245272U CN 201621318932 U CN201621318932 U CN 201621318932U CN 206245272 U CN206245272 U CN 206245272U
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derusting
housing
motor
main housing
connecting rod
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陈士军
王增亮
鹿庆蕊
朱占元
肖烨
何春锋
柴新军
张丽娜
王少文
王振华
黄子文
张子臻
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East China Institute of Technology
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East China Institute of Technology
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Abstract

本实用新型涉及除锈装置,具体涉及一种能够沿铁轨除锈的除锈装置,包括主壳体,主壳体内部设有与铁轨配合的凹槽,凹槽顶部设有从动轮,凹槽底部两侧均设有主动轮,从动轮和主动轮均通过轮架固定在凹槽内壁上,主壳体内底部两侧均设有第一电机,主壳体内顶部设有蓄电池,主壳体外顶部设有太阳能电池板,主壳体侧壁设有开关,主壳体两侧均设有副壳体,副壳体内设有第二电机,第二电机与连杆相连,连杆与副壳体接触处设有轴承,连杆前端固定有刷头,刷头的底面与侧面均设有刷毛;本实用新型所提供的技术方案能够有效克服现有技术所存在的缺少能够沿铁轨除锈的除锈装置的缺陷。

The utility model relates to a derusting device, in particular to a derusting device capable of derusting along rails. There are driving wheels on both sides of the bottom, the driven wheel and the driving wheel are fixed on the inner wall of the groove through the wheel frame, the first motor is installed on both sides of the inner bottom of the main casing, the battery is installed on the inner top of the main casing, and the outer top of the main casing A solar panel is provided, a switch is provided on the side wall of the main housing, and a sub-housing is provided on both sides of the main housing, and a second motor is arranged in the sub-housing, the second motor is connected with the connecting rod, and the connecting rod is connected with the sub-housing A bearing is provided at the contact point, a brush head is fixed at the front end of the connecting rod, and bristles are provided on the bottom surface and the side surface of the brush head; the technical scheme provided by the utility model can effectively overcome the lack of rust removal along the rails existing in the prior art. Rust device flaws.

Description

一种能够沿铁轨除锈的除锈装置A derusting device capable of derusting along rails

技术领域technical field

本实用新型涉及除锈装置,具体涉及一种能够沿铁轨除锈的除锈装置。The utility model relates to a derusting device, in particular to a derusting device capable of derusting along rails.

背景技术Background technique

由于铁轨长期暴露在外,极易受到风雨、人体排泄物等侵蚀,导致钢轨与桩基接触的地方容易锈蚀,而附在钢轨上的防锈油脂在干结后便会逐渐失去保护作用。在铁路换轨以及日常维修等作业操作当中,需要在钢轨上涂抹防锈油脂对钢轨进行保护,但是在进行护理前必须要先对钢轨进行除锈处理。由于目前缺少钢轨除锈装置,所以不得不由人力持钢丝刷沿着铁轨清理钢轨上的铁锈,但是人力除锈的效果并不理想,作业效率较低,并且人力的劳动强度非常大,容易疲劳。Because the rails are exposed to the outside for a long time, they are extremely vulnerable to erosion by wind, rain, human excrement, etc., causing the place where the rails contact the pile foundation to rust easily, and the anti-rust grease attached to the rails will gradually lose its protective effect after drying. In the operation of railway track changing and daily maintenance, etc., it is necessary to apply anti-rust grease on the rails to protect the rails, but the rails must be derusted before nursing. Due to the lack of rail derusting devices at present, manpower has to hold wire brushes to clean the rust on the rails along the rails. However, the effect of manpower derusting is not ideal, the operating efficiency is low, and the labor intensity of manpower is very large, and it is easy to fatigue.

实用新型内容Utility model content

(一)解决的技术问题(1) Solved technical problems

针对现有技术所存在的上述缺点,本实用新型提供了一种能够沿铁轨除锈的除锈装置,能够有效克服现有技术所存在的缺少能够沿铁轨除锈的除锈装置的缺陷。Aiming at the above-mentioned shortcomings of the prior art, the utility model provides a derusting device capable of derusting along rails, which can effectively overcome the defect of the prior art that lacks a derusting device capable of derusting along rails.

(二)技术方案(2) Technical solution

为实现以上目的,本实用新型通过以下技术方案予以实现:In order to achieve the above object, the utility model is realized through the following technical solutions:

一种能够沿铁轨除锈的除锈装置,包括主壳体,所述主壳体内部设有与铁轨配合的凹槽,所述凹槽顶部设有从动轮,所述凹槽底部两侧均设有主动轮,所述从动轮和主动轮均通过轮架固定在凹槽内壁上,所述主壳体内底部两侧均设有第一电机,所述主壳体内顶部设有蓄电池,所述主壳体外顶部设有太阳能电池板,所述主壳体侧壁设有开关,所述主壳体两侧均设有副壳体,所述副壳体内设有第二电机,所述第二电机与连杆相连,所述连杆与副壳体接触处设有轴承,所述连杆前端固定有刷头,所述刷头的底面与侧面均设有刷毛。A derusting device capable of derusting along rails, comprising a main casing, a groove matching the rail is arranged inside the main casing, a driven wheel is arranged on the top of the groove, and both sides of the bottom of the groove are A driving wheel is provided, and the driven wheel and the driving wheel are fixed on the inner wall of the groove through a wheel frame. First motors are provided on both sides of the inner bottom of the main housing, and a storage battery is arranged on the inner top of the main housing. The outer top of the main housing is provided with a solar panel, the side wall of the main housing is provided with a switch, both sides of the main housing are provided with sub-housings, and a second motor is provided in the sub-housing, and the second The motor is connected with the connecting rod, and a bearing is provided at the contact between the connecting rod and the auxiliary housing. A brush head is fixed at the front end of the connecting rod, and bristles are provided on the bottom surface and the side surface of the brush head.

优选地,所述蓄电池为铅酸蓄电池。Preferably, the battery is a lead-acid battery.

优选地,所述太阳能电池板为单晶硅太阳能电池板。Preferably, the solar cell panel is a monocrystalline silicon solar cell panel.

优选地,所述刷毛采用钢丝制成。Preferably, the bristles are made of steel wire.

优选地,所述轴承为滚动轴承。Preferably, the bearing is a rolling bearing.

(三)有益效果(3) Beneficial effects

与现有技术相比,本实用新型所提供的一种能够沿铁轨除锈的除锈装置可以由第一电机驱动主动轮转动,并在从动轮的辅助下能够使整个除锈装置沿着铁轨不断前进,第二电机能够带动刷头旋转,使得刷毛能够除去钢轨与桩基接触处的铁锈,免去了人力作业的不便,提高了除锈效果;此外,太阳能电池板转化的电能够增加蓄电池中储存的电量,从而延长工作时间,提高作业效率。Compared with the prior art, the rust removal device provided by the utility model can be driven by the first motor to rotate the driving wheel, and with the assistance of the driven wheel, the whole rust removal device can be moved along the rail. Continuously moving forward, the second motor can drive the brush head to rotate, so that the bristles can remove the rust at the contact point between the rail and the pile foundation, eliminating the inconvenience of manual work and improving the rust removal effect; The power stored in the battery can prolong the working time and improve the working efficiency.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Apparently, the drawings in the following description are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图中:In the picture:

1、主壳体;2、凹槽;3、从动轮;4、主动轮;5、轮架;6、第一电机;7、蓄电池;8、太阳能电池板;9、开关;10、副壳体;11、第二电机;12、连杆;13、轴承;14、刷头;15、刷毛。1. Main shell; 2. Groove; 3. Driven wheel; 4. Driving wheel; 5. Wheel frame; 6. First motor; 7. Battery; 8. Solar panel; 9. Switch; Body; 11, second motor; 12, connecting rod; 13, bearing; 14, brush head; 15, bristles.

具体实施方式detailed description

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Apparently, the described embodiments are some of the embodiments of the present utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

一种能够沿铁轨除锈的除锈装置,如图1所示,包括主壳体1,主壳体1内部设有与铁轨配合的凹槽2,凹槽2顶部设有从动轮3,凹槽2底部两侧均设有主动轮4,从动轮3和主动轮4均通过轮架5固定在凹槽2内壁上,主壳体1内底部两侧均设有第一电机6,主壳体1内顶部设有蓄电池7,主壳体1外顶部设有太阳能电池板8,主壳体1侧壁设有开关9,主壳体1两侧均设有副壳体10,副壳体10内设有第二电机11,第二电机11与连杆12相连,连杆12与副壳体10接触处设有轴承13,连杆12前端固定有刷头14,刷头14的底面与侧面均设有刷毛15。A derusting device capable of derusting along rails, as shown in Figure 1, includes a main housing 1, the inside of which is provided with a groove 2 matching with the rail, the top of the groove 2 is provided with a driven wheel 3, and the groove 2 is provided with a driven wheel 3. Both sides of the bottom of the groove 2 are provided with a driving wheel 4, and the driven wheel 3 and the driving wheel 4 are fixed on the inner wall of the groove 2 through a wheel frame 5, and both sides of the bottom of the main housing 1 are provided with a first motor 6. The top of the body 1 is provided with a battery 7, the top of the main housing 1 is provided with a solar panel 8, the side wall of the main housing 1 is provided with a switch 9, and both sides of the main housing 1 are provided with sub-housings 10. 10 is provided with a second motor 11, the second motor 11 is connected with the connecting rod 12, the connecting rod 12 is provided with a bearing 13 at the contact with the sub-housing 10, the front end of the connecting rod 12 is fixed with a brush head 14, and the bottom surface of the brush head 14 is in contact with the The sides are provided with bristles 15.

蓄电池7为铅酸蓄电池,太阳能电池板8为单晶硅太阳能电池板,刷毛15采用钢丝制成,轴承13为滚动轴承。The storage battery 7 is a lead-acid storage battery, the solar panel 8 is a monocrystalline silicon solar panel, the bristles 15 are made of steel wire, and the bearing 13 is a rolling bearing.

将除锈装置放置在钢轨上,使从动轮3与钢轨上表面贴合,两侧的主动轮4与钢轨侧面贴合,并打开开关9启动第一电机6和第二电机11。第一电机6能够驱动主动轮4转动,在从动轮3的辅助下能够使整个除锈装置沿着铁轨不断前进;第二电机11能够驱动连杆12转动,进而带动刷头14旋转,使得刷毛15将钢轨与桩基接触处的铁锈除去,免去了人力作业的不便,提高了除锈效果。刷头14的底面与侧面均设有刷毛15,增大了刷毛15与铁锈的接触面积,从而能够更好地除去铁锈。使用前,先将蓄电池7充满电,晴天时,太阳能电池板8转化的电能能够增加蓄电池7中储存的电量,从而延长工作时间,提高作业效率。The derusting device is placed on the rail, the driven wheel 3 is attached to the upper surface of the rail, the driving wheels 4 on both sides are attached to the side of the rail, and the switch 9 is turned on to start the first motor 6 and the second motor 11. The first motor 6 can drive the driving wheel 4 to rotate, and with the assistance of the driven wheel 3, the whole derusting device can be continuously advanced along the rail; the second motor 11 can drive the connecting rod 12 to rotate, and then drive the brush head 14 to rotate, so that the bristles 15 Remove the rust at the contact between the rail and the pile foundation, which saves the inconvenience of manual work and improves the effect of rust removal. Both the bottom surface and the side of the brush head 14 are provided with bristles 15, which increases the contact area between the bristles 15 and the rust, so that the rust can be removed better. Before use, the storage battery 7 is fully charged. When it is sunny, the electric energy converted by the solar panel 8 can increase the power stored in the storage battery 7, thereby prolonging the working time and improving the working efficiency.

本实用新型所提供的一种能够沿铁轨除锈的除锈装置可以由第一电机驱动主动轮转动,并在从动轮的辅助下能够使整个除锈装置沿着铁轨不断前进,第二电机能够带动刷头旋转,使得刷毛能够除去钢轨与桩基接触处的铁锈,免去了人力作业的不便,提高了除锈效果;此外,太阳能电池板转化的电能够增加蓄电池中储存的电量,从而延长工作时间,提高作业效率。The rust removal device provided by the utility model can be driven by the first motor to rotate the driving wheel, and with the assistance of the driven wheel, the whole rust removal device can be continuously advanced along the rail, and the second motor can Drive the brush head to rotate, so that the bristles can remove the rust at the contact point between the rail and the pile foundation, eliminating the inconvenience of manual work and improving the effect of rust removal; in addition, the electricity converted by the solar panel can increase the power stored in the battery, thus extending Working hours, improve work efficiency.

以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments Modifications to the technical solutions described in the examples, or equivalent replacement of some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (5)

1.一种能够沿铁轨除锈的除锈装置,其特征在于:包括主壳体(1),所述主壳体(1)内部设有与铁轨配合的凹槽(2),所述凹槽(2)顶部设有从动轮(3),所述凹槽(2)底部两侧均设有主动轮(4),所述从动轮(3)和主动轮(4)均通过轮架(5)固定在凹槽(2)内壁上,所述主壳体(1)内底部两侧均设有第一电机(6),所述主壳体(1)内顶部设有蓄电池(7),所述主壳体(1)外顶部设有太阳能电池板(8),所述主壳体(1)侧壁设有开关(9),所述主壳体(1)两侧均设有副壳体(10),所述副壳体(10)内设有第二电机(11),所述第二电机(11)与连杆(12)相连,所述连杆(12)与副壳体(10)接触处设有轴承(13),所述连杆(12)前端固定有刷头(14),所述刷头(14)的底面与侧面均设有刷毛(15)。1. A derusting device capable of derusting along rails, characterized in that: it comprises a main housing (1), and the inside of the main housing (1) is provided with a groove (2) that cooperates with the rail, and the groove (2) is The top of the groove (2) is provided with a driven wheel (3), and both sides of the bottom of the groove (2) are provided with a driving wheel (4), and the driven wheel (3) and the driving wheel (4) pass through the wheel frame ( 5) Fixed on the inner wall of the groove (2), the first motor (6) is provided on both sides of the inner bottom of the main housing (1), and the battery (7) is installed on the inner top of the main housing (1) , the outer top of the main housing (1) is provided with a solar panel (8), the side wall of the main housing (1) is provided with a switch (9), and both sides of the main housing (1) are provided with The auxiliary housing (10), the second motor (11) is arranged inside the auxiliary housing (10), the second motor (11) is connected with the connecting rod (12), and the connecting rod (12) is connected with the auxiliary A bearing (13) is provided at the contact portion of the housing (10), a brush head (14) is fixed at the front end of the connecting rod (12), and bristles (15) are provided on the bottom surface and the side surface of the brush head (14). 2.根据权利要求1所述的能够沿铁轨除锈的除锈装置,其特征在于:所述蓄电池(7)为铅酸蓄电池。2. The derusting device capable of derusting along rails according to claim 1, characterized in that: the battery (7) is a lead-acid battery. 3.根据权利要求1所述的能够沿铁轨除锈的除锈装置,其特征在于:所述太阳能电池板(8)为单晶硅太阳能电池板。3. The derusting device capable of derusting along rails according to claim 1, characterized in that: the solar cell panel (8) is a monocrystalline silicon solar cell panel. 4.根据权利要求1所述的能够沿铁轨除锈的除锈装置,其特征在于:所述刷毛(15)采用钢丝制成。4. The derusting device capable of derusting along rails according to claim 1, characterized in that: the bristles (15) are made of steel wire. 5.根据权利要求1所述的能够沿铁轨除锈的除锈装置,其特征在于:所述轴承(13)为滚动轴承。5. The derusting device capable of derusting along rails according to claim 1, characterized in that: the bearing (13) is a rolling bearing.
CN201621318932.1U 2016-12-02 2016-12-02 A kind of derusting device that can be eliminated rust along rail Expired - Fee Related CN206245272U (en)

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CN108103863A (en) * 2017-11-15 2018-06-01 惠水县凡趣创意科技有限公司 A kind of railway rail sanding apparatus
CN108360315A (en) * 2018-01-17 2018-08-03 深圳市安思科电子科技有限公司 A kind of railway maintenance equipment with track derusting and crack repair function
CN109778615A (en) * 2017-07-19 2019-05-21 郑州莉迪亚医药科技有限公司 A kind of rail derusting device
CN111604775A (en) * 2020-05-26 2020-09-01 洪卓锋 Rotatory rust cleaning device who clears up rust fast of surrounding rail
CN111851388A (en) * 2020-08-10 2020-10-30 孙亮贤 Garbage cleaning device for railway rails
CN112411278A (en) * 2020-11-27 2021-02-26 黄礼如 Efficient rust-removing and oil-coating device for railway track maintenance
CN112726306A (en) * 2019-10-28 2021-04-30 常州市瑞泰工程机械有限公司 Steel rail on-site normalizing operation system and steel rail on-site operation assembly

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109778615A (en) * 2017-07-19 2019-05-21 郑州莉迪亚医药科技有限公司 A kind of rail derusting device
CN109778615B (en) * 2017-07-19 2020-10-27 安徽省行千里知识产权服务有限公司 Rail rust cleaning device
CN108103863A (en) * 2017-11-15 2018-06-01 惠水县凡趣创意科技有限公司 A kind of railway rail sanding apparatus
CN108360315A (en) * 2018-01-17 2018-08-03 深圳市安思科电子科技有限公司 A kind of railway maintenance equipment with track derusting and crack repair function
CN108360315B (en) * 2018-01-17 2019-09-20 龙铁纵横(北京)轨道交通科技股份有限公司 A kind of railway maintenance equipment with track derusting and crack repair function
CN112726306A (en) * 2019-10-28 2021-04-30 常州市瑞泰工程机械有限公司 Steel rail on-site normalizing operation system and steel rail on-site operation assembly
CN111604775A (en) * 2020-05-26 2020-09-01 洪卓锋 Rotatory rust cleaning device who clears up rust fast of surrounding rail
CN111851388A (en) * 2020-08-10 2020-10-30 孙亮贤 Garbage cleaning device for railway rails
CN111851388B (en) * 2020-08-10 2022-05-06 孙亮贤 Garbage cleaning device for railway rails
CN112411278A (en) * 2020-11-27 2021-02-26 黄礼如 Efficient rust-removing and oil-coating device for railway track maintenance

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