CN206222357U - A kind of radiant tube double heat exchanger - Google Patents

A kind of radiant tube double heat exchanger Download PDF

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Publication number
CN206222357U
CN206222357U CN201621025426.3U CN201621025426U CN206222357U CN 206222357 U CN206222357 U CN 206222357U CN 201621025426 U CN201621025426 U CN 201621025426U CN 206222357 U CN206222357 U CN 206222357U
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flange
heat exchanger
gasket
radiant tube
tube
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CN201621025426.3U
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王金龙
严怀民
顾敏
黄靖雯
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Jiangsu Huaye Polytron Technologies Inc
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Jiangsu Huaye Polytron Technologies Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本实用新型公开了一种辐射管双换热器,热器本体上部通过第四法兰连接有引射管,所述第四法兰的法兰本体内部设有弧形孔密封垫,所述第三法兰的法兰本体内部设有第三密封垫,所述烟气排放出口通过第二法兰与其下端的换热器本体上部连接,所述第二法兰的法兰本体内部设有第二密封垫;该辐射管双换热器,能够将常温的助燃空气预热到550℃以上,实现工业炉的节能降耗,减少对环境的热污染,散热器换热管内壁和外壁上都设置有翅片,管体由多个翅片管拼接而成,相邻的翅片环上的翅片彼此错开,属于二级换热,增加了其换热面积,有效利用了换热器排放端口的高温热量,采用整体式、结构紧凑、结构简单,安装方便。

The utility model discloses a radiant tube double heat exchanger. The upper part of the heat exchanger body is connected with an ejector tube through a fourth flange. The inside of the flange body of the fourth flange is provided with an arc-shaped hole sealing gasket. The inside of the flange body of the third flange is provided with a third gasket, and the flue gas discharge outlet is connected to the upper part of the heat exchanger body at the lower end through the second flange, and the inside of the flange body of the second flange is provided with The second sealing gasket; the radiant tube double heat exchanger can preheat the combustion air at room temperature to above 550°C, realize energy saving and consumption reduction of industrial furnaces, and reduce thermal pollution to the environment. Both are equipped with fins, and the tube body is spliced by multiple finned tubes. The fins on the adjacent fin rings are staggered from each other, which belongs to the secondary heat exchange, which increases the heat exchange area and effectively utilizes the heat exchanger. The high-temperature heat of the discharge port adopts integral type, compact structure, simple structure and convenient installation.

Description

一种辐射管双换热器A radiant tube double heat exchanger

技术领域technical field

本实用新型属于换热器技术领域,具体涉及一种辐射管双换热器。The utility model belongs to the technical field of heat exchangers, in particular to a double heat exchanger with radiant tubes.

背景技术Background technique

对于现有工业燃烧系统中的工业炉用换热器,属于一级换热器,换热效率较低,一般常温助燃空气的预热温度为450℃。由于炉腔内的容积所限,换热面积不够大,导致换热器排放的烟气温度较高,对热量的损失较大。换热器的压损较大,需要选择大功率的助燃风机来克服相应的阻力,造成助燃风机的耗电量增加。The industrial furnace heat exchanger in the existing industrial combustion system belongs to the first-stage heat exchanger, and the heat exchange efficiency is low. Generally, the preheating temperature of the combustion-supporting air at normal temperature is 450°C. Due to the limited volume in the furnace chamber, the heat exchange area is not large enough, resulting in a high temperature of the flue gas discharged from the heat exchanger and a large loss of heat. The pressure loss of the heat exchanger is relatively large, so it is necessary to select a high-power combustion-supporting fan to overcome the corresponding resistance, resulting in an increase in the power consumption of the combustion-supporting fan.

实用新型内容Utility model content

本实用新型的目的在于针对现有工业燃烧系统中工业炉用换热器换热面积不够大,对热量的损失较大,助燃空气的预热温度仅为450℃的问题,提供一种辐射管双换热器,以达到将助燃空气的温度加热至550℃。The purpose of this utility model is to provide a radiant tube for the problem that the heat exchange area of the industrial furnace heat exchanger in the existing industrial combustion system is not large enough, the heat loss is relatively large, and the preheating temperature of the combustion air is only 450°C. Double heat exchangers to heat the combustion air to 550°C.

为实现上述目的,本实用新型提供如下技术方案:一种辐射管双换热器,包括螺栓、螺母、第一垫片、第二垫片、第一密封垫、第一法兰、第二密封垫、第二法兰、换热器本体上部、第三密封垫、换热器本体下部、弧形孔密封垫、第三法兰、引射管、助燃空气出口、助燃空气入口、烟气排放出口和第四法兰,所述热器本体上部通过第四法兰连接有引射管,所述第四法兰的法兰本体内部设有弧形孔密封垫,所述引射管通过第三法兰连接有换热器本体下部,所述第三法兰的法兰本体内部设有第三密封垫,所述换热器本体下部的一端设有助燃空气出口,所述助燃空气入口通过第一法兰与换热器本体上部的一侧中部连接,所述第一密封垫设在燃空气入口和第一法兰的结合处,所述烟气排放出口通过第二法兰与其下端的换热器本体上部连接,所述第二法兰的法兰本体内部设有第二密封垫。In order to achieve the above purpose, the utility model provides the following technical solutions: a radiant tube double heat exchanger, including bolts, nuts, first gaskets, second gaskets, first gaskets, first flanges, second seals Gasket, second flange, upper part of heat exchanger body, third gasket, lower part of heat exchanger body, arc-shaped hole gasket, third flange, ejector tube, combustion air outlet, combustion air inlet, flue gas discharge The outlet and the fourth flange, the upper part of the heater body is connected with an ejector tube through the fourth flange, and the inside of the flange body of the fourth flange is provided with an arc-shaped hole sealing gasket, and the ejector tube passes through the fourth flange The lower part of the heat exchanger body is connected with the three flanges, and a third gasket is provided inside the flange body of the third flange. One end of the lower part of the heat exchanger body is provided with a combustion-supporting air outlet, and the combustion-supporting air inlet passes through The first flange is connected to the middle part of one side of the upper part of the heat exchanger body, the first sealing gasket is arranged at the junction of the gas air inlet and the first flange, and the exhaust gas outlet passes through the second flange and its lower end. The upper part of the heat exchanger body is connected, and the inside of the flange body of the second flange is provided with a second gasket.

优选的,所述第四法兰上设有螺栓、螺母、第一垫片、第二垫片和第一密封垫。Preferably, the fourth flange is provided with bolts, nuts, a first gasket, a second gasket and a first gasket.

优选的,所述换热器本体上部和换热器本体下部分别由外管、翅片管以及内管组成。Preferably, the upper part of the heat exchanger body and the lower part of the heat exchanger body are respectively composed of an outer tube, a finned tube and an inner tube.

本实用新型的技术效果和优点:该辐射管双换热器,能够将常温的助燃空气预热到550℃以上,实现工业炉的节能降耗,减少对环境的热污染,散热器换热管内壁和外壁上都设置有翅片,管体由多个翅片管拼接而成,相邻的翅片环上的翅片彼此错开,属于二级换热,增加了其换热面积,有效利用了换热器排放端口的高温热量,采用整体式、结构紧凑、结构简单,安装方便。The technical effects and advantages of the utility model: the radiant tube double heat exchanger can preheat the combustion-supporting air at room temperature to above 550°C, realize energy saving and consumption reduction of industrial furnaces, and reduce thermal pollution to the environment. Both the wall and the outer wall are provided with fins. The tube body is spliced by multiple finned tubes. The fins on the adjacent fin rings are staggered from each other, which belongs to the secondary heat exchange, which increases the heat exchange area and effectively utilizes The high-temperature heat at the discharge port of the heat exchanger is used, and it is integral, compact, simple in structure, and easy to install.

附图说明Description of drawings

图1为本实用新型的结构正视图;Fig. 1 is the structural front view of the present utility model;

图2为本实用新型的结构侧视图;Fig. 2 is a structural side view of the utility model;

图中:1、螺栓;2、螺母;3、第一垫片;4、第二垫片;5、第一密封垫;6、第一法兰;7、第二密封垫;8、第二法兰;9、换热器本体上部;10、第三密封垫;11、换热器本体下部;12、弧形孔密封垫;13、第三法兰;14、引射管;15、助燃空气出口;16、助燃空气入口;17、烟气排放出口和18、第四法兰。In the figure: 1. Bolt; 2. Nut; 3. The first gasket; 4. The second gasket; 5. The first gasket; 6. The first flange; 7. The second gasket; 8. The second Flange; 9. Upper part of heat exchanger body; 10. Third gasket; 11. Lower part of heat exchanger body; 12. Arc-shaped hole gasket; 13. Third flange; 14. Ejector tube; 15. Combustion support Air outlet; 16, combustion air inlet; 17, flue gas discharge outlet and 18, fourth flange.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型提供了如图1和图2所示的一种辐射管双换热器,包括螺栓1、螺母2、第一垫片3、第二垫片4、第一密封垫5、第一法兰6、第二密封垫7、第二法兰8、换热器本体上部9、第三密封垫10、换热器本体下部11、弧形孔密封垫12、第三法兰13、引射管14、助燃空气出口15、助燃空气入口16、烟气排放出口17和第四法兰18,所述热器本体上部9通过第四法兰18连接有引射管14,所述第四法兰18上设有螺栓1、螺母2、第一垫片3、第二垫片4和第一密封垫5,所述第四法兰18的法兰本体内部设有弧形孔密封垫12,所述引射管14通过第三法兰13连接有换热器本体下部11,所述第三法兰13的法兰本体内部设有第三密封垫10,所述换热器本体下部11的一端设有助燃空气出口15,所述助燃空气入口16通过第一法兰6与换热器本体上部9的一侧中部连接,所述第一密封垫5设在助燃空气入口16和第一法兰6的结合处,所述烟气排放出口17通过第二法兰8与其下端的换热器本体上部9连接,所述第二法兰8的法兰本体内部设有第二密封垫7,所述换热器本体上部9和换热器本体下部11分别由外管、翅片管以及内管组成。The utility model provides a radiant tube double heat exchanger as shown in Fig. 1 and Fig. 2, comprising a bolt 1, a nut 2, a first gasket 3, a second gasket 4, a first sealing gasket 5, a first Flange 6, second gasket 7, second flange 8, upper part of heat exchanger body 9, third gasket 10, lower part of heat exchanger body 11, arc-shaped hole gasket 12, third flange 13, lead Injection pipe 14, combustion air outlet 15, combustion air inlet 16, flue gas discharge outlet 17 and fourth flange 18, the upper part of the heater body 9 is connected with injection pipe 14 through the fourth flange 18, the fourth The flange 18 is provided with bolts 1, nuts 2, first gasket 3, second gasket 4 and first gasket 5, and the inside of the flange body of the fourth flange 18 is provided with an arc-shaped hole gasket 12. , the ejector tube 14 is connected to the lower part 11 of the heat exchanger body through the third flange 13, the third gasket 10 is arranged inside the flange body of the third flange 13, and the lower part 11 of the heat exchanger body Combustion air outlet 15 is provided at one end, and the combustion air inlet 16 is connected to the middle part of one side of the upper part 9 of the heat exchanger body through the first flange 6, and the first sealing gasket 5 is arranged between the combustion air inlet 16 and the first At the junction of the flange 6, the flue gas discharge outlet 17 is connected to the upper part 9 of the heat exchanger body at the lower end through the second flange 8, and the second gasket 7 is provided inside the flange body of the second flange 8 , the upper part 9 of the heat exchanger body and the lower part 11 of the heat exchanger body are respectively composed of an outer tube, a finned tube and an inner tube.

工作原理:换热器本体上部9和换热器本体下部分11别由外管、翅片管以及内管组成,排出的废气经过换热器的下部,再到换热器的上部,高温废气经外管与翅片管层排出,翅片管吸收废气大量的热量,助燃空气由入口进入换热器上部的内管内,由内管再通入内管与翅片管层进行预热,助燃空气预热后不断进入换热器下端,预热空气在换热器下端的内管与翅片管层再次加热后,加热后进入下端内管内,由内导管直接通入引射管14,完成助燃空气的加热过程,换热器与烧嘴之间通过引射管14连接,引射管14与烧嘴连接处安装有小的波纹管,可以有效防止温度变化造成的膨胀和收缩,第一法兰6连接助燃空气入口16,第二法兰8连接烟气排放出口17,第三密封垫10为与辐射管连接法兰,助燃空气出口为经加热后助燃空气出口,辐射管双换热器安装于“W”型辐射管顶部直段、烧嘴产物出口处,并以此为边界形成了内外两个相对独立的通道,外通道输送辐射管烧嘴的燃烧产物—高温废气,高温废气在流经换热器外部时,通过外套上的鱼翅状外棘片将大量热量传导到换热器,同时使废气温度大幅度降低;内通道则传输助燃空气,处于常温的助燃空气由冷风口进入换热器,从换热器出口的内侧管内传输至下端换热器的内侧管内,最后通助燃空气入口,进风管和排气管错位设置,延长了冷热交换的时间,增加了其换热面积,将助燃空气有效引至废气排出端口的位置,充分利用了排放的高温废气的余热。Working principle: The upper part 9 of the heat exchanger body and the lower part 11 of the heat exchanger body are composed of outer tubes, finned tubes and inner tubes. The exhaust gas passes through the lower part of the heat exchanger and then to the upper part of the heat exchanger. The high-temperature exhaust gas It is discharged through the outer tube and finned tube layer, and the finned tube absorbs a large amount of heat from the exhaust gas. The combustion air enters the inner tube at the upper part of the heat exchanger from the inlet, and then passes through the inner tube into the inner tube and finned tube layer for preheating. The combustion air After preheating, it continuously enters the lower end of the heat exchanger. After the preheated air is heated again at the inner tube and the finned tube layer at the lower end of the heat exchanger, it enters the inner tube at the lower end after heating, and the inner tube directly passes into the injection tube 14 to complete the combustion. In the heating process of air, the heat exchanger and the burner are connected through the injection tube 14, and a small bellows is installed at the connection between the injection tube 14 and the burner, which can effectively prevent expansion and contraction caused by temperature changes. The first method Lan 6 is connected to the combustion air inlet 16, the second flange 8 is connected to the flue gas discharge outlet 17, the third gasket 10 is the flange connected to the radiant tube, the combustion air outlet is the heated combustion air outlet, and the radiant tube has double heat exchangers It is installed on the straight section of the top of the "W" type radiant tube and at the outlet of the burner product, and forms two relatively independent channels inside and outside with this as the boundary. The outer channel transports the combustion product of the radiant tube burner - high-temperature exhaust gas, which is in When flowing through the outside of the heat exchanger, a large amount of heat is transferred to the heat exchanger through the shark fin-shaped outer spines on the jacket, and the temperature of the exhaust gas is greatly reduced; the inner channel transmits combustion-supporting air, and the combustion-supporting air at normal temperature enters from the cold air outlet The heat exchanger is transferred from the inner tube of the heat exchanger outlet to the inner tube of the lower heat exchanger, and finally passes through the combustion air inlet. The air inlet pipe and the exhaust pipe are misplaced, which prolongs the time of cold and heat exchange and increases its exchange rate. The thermal area effectively guides the combustion air to the position of the exhaust gas discharge port, making full use of the residual heat of the high-temperature exhaust gas.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.

Claims (3)

1.一种辐射管双换热器,包括换热器本体上部(9)、助燃空气入口(16)、烟气排放出口(17)和,其特征在于:所述热器本体上部(9)通过第四法兰(18)连接有引射管(14),所述第四法兰(18)的法兰本体内部设有弧形孔密封垫(12),所述引射管(14)通过第三法兰(13)连接有换热器本体下部(11),所述第三法兰(13)的法兰本体内部设有第三密封垫(10),所述换热器本体下部(11)的一端设有助燃空气出口(15),助燃空气入口(16)通过第一法兰(6)与所述换热器本体上部(9)的一侧中部连接,第一密封垫(5)设在所述助燃空气入口(16)和第一法兰(6)的结合处,所述烟气排放出口(17)通过第二法兰(8)与其下端的换热器本体上部(9)连接,所述第二法兰(8)的法兰本体内部设有第二密封垫(7)。1. A radiant tube double heat exchanger, comprising a heat exchanger body top (9), a combustion air inlet (16), a flue gas discharge outlet (17) and, it is characterized in that: the heat exchanger body top (9) The ejection pipe (14) is connected with the fourth flange (18), and the inside of the flange body of the fourth flange (18) is provided with an arc-shaped hole sealing gasket (12), and the ejection pipe (14) The lower part (11) of the heat exchanger body is connected through the third flange (13), and a third gasket (10) is arranged inside the flange body of the third flange (13), and the lower part of the heat exchanger body One end of (11) is provided with combustion-supporting air outlet (15), and combustion-supporting air inlet (16) is connected with the middle part of one side of described heat exchanger body upper part (9) through the first flange (6), and the first gasket ( 5) It is arranged at the junction of the combustion air inlet (16) and the first flange (6), and the flue gas discharge outlet (17) passes through the second flange (8) and the upper part of the heat exchanger body at the lower end ( 9) connection, the flange body of the second flange (8) is provided with a second gasket (7). 2.根据权利要求1所述的一种辐射管双换热器,其特征在于:所述第四法兰(18)上设有螺栓(1)、螺母(2)、第一垫片(3)、第二垫片(4)。2. A radiant tube double heat exchanger according to claim 1, characterized in that: the fourth flange (18) is provided with bolts (1), nuts (2), first gaskets (3 ), the second gasket (4). 3.根据权利要求1所述的一种辐射管双换热器,其特征在于:所述换热器本体上部(9)和换热器本体下部(11)分别由外管、翅片管以及内管组成。3. A radiant tube double heat exchanger according to claim 1, characterized in that: the upper part (9) of the heat exchanger body and the lower part (11) of the heat exchanger body are respectively composed of outer tubes, finned tubes and Inner tube composition.
CN201621025426.3U 2016-08-31 2016-08-31 A kind of radiant tube double heat exchanger Expired - Fee Related CN206222357U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106225006A (en) * 2016-08-31 2016-12-14 江苏华冶科技股份有限公司 A kind of radial canal double heat exchanger
CN114857983A (en) * 2022-05-24 2022-08-05 青岛新力通工业有限责任公司 Preparation method of flue gas bipolar heat exchanger for radiant tube burner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106225006A (en) * 2016-08-31 2016-12-14 江苏华冶科技股份有限公司 A kind of radial canal double heat exchanger
CN114857983A (en) * 2022-05-24 2022-08-05 青岛新力通工业有限责任公司 Preparation method of flue gas bipolar heat exchanger for radiant tube burner

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