CN206216301U - A clamp with flip-type pressing plate - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及材料加工定位技术领域,尤其涉及一种用于对待加工工件进行固定的夹具。The utility model relates to the technical field of material processing and positioning, in particular to a fixture for fixing workpieces to be processed.
背景技术Background technique
对手机外壳等工件进行加工前,通常需要采用固定装置将产品固定好。为了提高定位精度和固定操作的效率,并适应多种产品的固定,目前广泛采用夹具装置以达到固定要求。然而,目前业界广泛采用的夹具多为夹具底座与盖板分离式结构,产品加工前需要操作人员将盖板从CNC机台外放在机台内的底座上,如此重复取放压板的频率高,操作人员劳动强度大;另外,压板在机台外容易沾杂物废屑、易损伤表面,取放过程中易滑落误伤操作人员。并且,压板放置于产品上方,气缸压紧后,压板与产品贴合度易受气缸影响,从而影响产品加工效果。为此,有人发明可以自动翻转的夹具以解决人工搬运压板造成的问题,如专利号为201520251833.5的实用新型专利公开了一种自动翻转夹具,包括转台和相配合的尾座,转台和尾座之间设有底板,底板上表面设有支撑板,支撑板上方设有压板,底板上固定有气缸,气缸连接压板,通过气缸固定对零件的一面进行加工,然后通过电机翻转底板对零件的另一面进行加工,如此达到无需二次装夹,节省装夹时间,降低误差。然而,这种整体通过电机翻转的结构相当复杂,且翻转后穿过底板再进行加工的方式受限大,难以进行全面灵活加工。Before processing workpieces such as mobile phone casings, it is usually necessary to use a fixture to fix the product. In order to improve the positioning accuracy and the efficiency of fixing operations, and to adapt to the fixing of various products, fixture devices are widely used to meet the fixing requirements. However, at present, most of the fixtures widely used in the industry are of a separate structure of the fixture base and the cover plate. Before the product is processed, the operator needs to place the cover plate from the outside of the CNC machine on the base inside the machine. The frequency of repeated removal and release of the pressure plate is high. , The labor intensity of the operator is high; in addition, the pressing plate is easy to be stained with debris outside the machine, and the surface is easy to be damaged, and it is easy to slip and accidentally injure the operator during the process of taking and placing. Moreover, the pressure plate is placed above the product, and after the cylinder is compressed, the fit between the pressure plate and the product is easily affected by the cylinder, thereby affecting the product processing effect. For this reason, someone has invented a fixture that can be turned over automatically to solve the problems caused by manual handling of the pressure plate. For example, the utility model patent No. 201520251833.5 discloses a kind of automatic turnover fixture, including a turntable and a matching tailstock, and between the turntable and the tailstock. There is a base plate in between, a support plate is provided on the upper surface of the base plate, a pressure plate is arranged above the support plate, a cylinder is fixed on the base plate, the cylinder is connected to the pressure plate, and one side of the part is fixed by the cylinder to process, and then the other side of the part is turned over by the motor. Processing, so that there is no need for secondary clamping, saving clamping time and reducing errors. However, the structure in which the entire body is turned over by the motor is quite complicated, and the way of passing through the bottom plate after turning over is very limited, making it difficult to perform comprehensive and flexible processing.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种结构简单、设计合理、操作方便、定位效果好、不会对加工过程造成影响的具有翻盖式压板的夹具。The technical problem to be solved by the utility model is to provide a clamp with flip-type pressing plate which has simple structure, reasonable design, convenient operation, good positioning effect and no influence on the processing process.
为解决上述技术问题,本实用新型采用如下技术方案:一种具有翻盖式压板的夹具,包括夹具底座、底板、定位板和压板,压板位于定位板上方以压住放置于定位板上的产品,定位板安装于底板上,底板安装于夹具底座上,其特征在于:所述压板的一侧通过一压板固定轴固定于一压板固定座上形成可以翻转的活动结构,压板固定座安装于底板上;在压板的上面设有一可以升降及转动的压杆,压杆连接有动力机构,通过动力机构控制压杆施力于压板形成对产品的压紧结构。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: a clamp with a flip-type pressing plate, including a clamp base, a bottom plate, a positioning plate and a pressing plate, the pressing plate is located above the positioning plate to press the product placed on the positioning plate, The positioning plate is installed on the bottom plate, and the bottom plate is installed on the fixture base. It is characterized in that: one side of the pressing plate is fixed on a pressing plate fixing seat through a pressing plate fixing shaft to form a movable structure that can be turned over, and the pressing plate fixing seat is installed on the bottom plate. ; There is a pressing bar that can be lifted and rotated on the pressing plate, and the pressing bar is connected with a power mechanism, and the pressing bar is controlled by the power mechanism to exert force on the pressing plate to form a pressing structure for the product.
进一步地,所述压板固定轴穿设于压板固定座中,在压板固定轴下面设有一活动销,活动销下面设有一弹簧,弹簧底端顶于底板表面;活动销和弹簧均位于压板固定座内部的空腔中。通过弹簧的弹力挤压活动销,可以解决压板在压紧过程中,产品受力不平衡导致产品错位的问题,其原理是,压板前端向下运动(压紧过程),后端(固定轴端)依靠弹簧的弹力抬高压板,保证压板先平衡贴到产品,再施加压力压紧产品。Further, the fixing shaft of the pressing plate is installed in the fixing seat of the pressing plate, a movable pin is arranged under the fixing shaft of the pressing plate, a spring is arranged under the movable pin, and the bottom end of the spring pushes against the surface of the bottom plate; both the movable pin and the spring are located in the fixing seat of the pressing plate in the inner cavity. Squeezing the movable pin by the elastic force of the spring can solve the problem of product misalignment caused by the unbalanced force of the product during the pressing process of the pressing plate. The principle is that the front end of the pressing plate moves downward (the pressing process), and the rear end (fixed shaft end ) Rely on the elastic force of the spring to lift the pressure plate to ensure that the pressure plate is balanced on the product first, and then apply pressure to compress the product.
进一步地,所述压杆的后端通过一压杆固定轴连接动力机构并形成压杆的可升降及可水平旋转结构,压杆固定轴与动力机构的动力输出端连接。Further, the rear end of the pressure rod is connected to the power mechanism through a pressure rod fixed shaft to form a liftable and horizontally rotatable structure of the pressure rod, and the pressure rod fixed shaft is connected to the power output end of the power mechanism.
优选地,所述动力机构为气缸、油缸、电磁铁或者电机,其中以气缸较佳。Preferably, the power mechanism is an air cylinder, an oil cylinder, an electromagnet or a motor, among which an air cylinder is preferred.
进一步地,在所述压杆固定轴与压板边缘之间设有一压杆导柱,压杆导柱靠近压板并固定于底板上,在压杆处于下压过程中压杆导柱插入于压杆的导柱孔中形成导向结构,以此防止压杆侧向滑动。Further, a pressure rod guide column is provided between the pressure rod fixing shaft and the edge of the pressure plate, the pressure rod guide column is close to the pressure plate and fixed on the bottom plate, and the pressure rod guide column is inserted into the pressure rod during the pressing down process. A guide structure is formed in the guide post hole to prevent the pressure rod from sliding sideways.
进一步地,所述压板在邻近压板固定座的一侧开设有一向压板中间延伸的避位槽,在底板上设有与该避位槽相匹配的压板限位柱,压板翻转过程中该压板限位柱处于所述避位槽中,通过压板限位柱可以防止压板滑动错位。Further, the pressure plate is provided with an avoidance groove extending toward the middle of the pressure plate on the side adjacent to the pressure plate fixing seat, and a pressure plate limit post matching the escape groove is provided on the bottom plate, and the pressure plate is limited during the turning process of the pressure plate. The positioning post is in the avoidance groove, and the pressing plate limiting post can prevent the pressing plate from sliding and misaligning.
进一步地,在所述定位板的四周设有若干产品限位柱,产品限位柱贴近定位板边缘设置并固定于底板上。Further, a number of product limiting columns are arranged around the positioning plate, and the product limiting columns are arranged close to the edge of the positioning plate and fixed on the bottom plate.
优选地,所述压板与产品相接触的一面采用柔性材料制成。Preferably, the side of the pressing plate in contact with the product is made of flexible material.
工作过程说明:取放产品之前先将压杆转到一边,操作人员手动将压板翻起,取出或者放好产品。放好产品后,盖上压板,将压杆转至压板上方与压杆导柱对齐,启动气缸(或其它动力机构),气缸带动压板下压,从而压紧压板。打开压板的过程相反。Description of the working process: Before taking and placing the product, turn the pressure bar to one side, and the operator manually turns the pressure plate up to take out or put the product. After placing the product, cover the pressure plate, turn the pressure rod to the top of the pressure plate to align with the pressure rod guide column, start the cylinder (or other power mechanism), and the cylinder drives the pressure plate to press down, thereby compressing the pressure plate. The process for opening the platen is reversed.
本实用新型通过将传统分离式夹具压板改为一体型柔性翻盖式压板装夹产品,操作人员翻转压板即可取放产品。当产品定位后,动力机构通过压杆作用于一体型柔性翻盖式压板将产品压紧,省去员工重复取放压板的操作,可以提高压板与产品的贴合度,减少压板损伤,达到节约成本、提高效率、提升操作安全性的效果。The utility model changes the traditional separate fixture pressing plate into an integrated flexible flip-type pressing plate to clamp products, and the operator can take and place the product by turning over the pressing plate. When the product is positioned, the power mechanism acts on the integrated flexible flip-type pressure plate through the pressure rod to compress the product, eliminating the need for employees to repeatedly pick and place the pressure plate, which can improve the fit between the pressure plate and the product, reduce damage to the pressure plate, and save costs. , Improve efficiency and improve operational safety.
附图说明Description of drawings
图1为本实用新型整体结构图;Fig. 1 is the overall structure diagram of the utility model;
图2为本实用新型俯视图;Fig. 2 is a top view of the utility model;
图3为图2的F-F剖视图。FIG. 3 is a sectional view taken along line F-F of FIG. 2 .
图中,1为夹具底座,2为底板,3为定位板,4为压板,5为压杆,6为气缸,7为压杆固定轴,8为产品,9为压板固定座,10为压板固定轴,11为活动销,12为弹簧,13为压杆导柱,14为产品限位柱,15为压板限位柱。In the figure, 1 is the fixture base, 2 is the bottom plate, 3 is the positioning plate, 4 is the pressure plate, 5 is the pressure rod, 6 is the cylinder, 7 is the fixed shaft of the pressure rod, 8 is the product, 9 is the pressure plate fixing seat, and 10 is the pressure plate Fixed shaft, 11 is movable pin, and 12 is spring, and 13 is depression bar guide column, and 14 is product spacing column, and 15 is pressing plate spacing column.
具体实施方式detailed description
下面将结合附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present utility model, the directional indication is only used to explain the relationship between the components in a certain posture. If the specific posture changes, the directional indication will also change accordingly.
另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时,应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions is not Exist, also not within the scope of protection that the utility model requires.
本实施例中,参照图1、图2和图3,所述具有翻盖式压板的夹具,包括夹具底座1、底板2、定位板3和压板4,压板4位于定位板3上方以压住放置于定位板3上的产品8,定位板8安装于底板2上,底板2安装于夹具底座1上;所述压板4的一侧通过一压板固定轴10固定于一压板固定座9上形成可以翻转的活动结构,压板固定座9安装于底板2上;在压板4的上面设有一可以升降及转动的压杆5,压杆5连接有动力机构,通过动力机构控制压杆施力于压板形成对产品8的压紧结构,本实施例的动力机构采用气缸6(当然也可以采用油缸、电磁铁或者电机,但以气缸较佳,因此本实施例采用气缸)。In this embodiment, with reference to Fig. 1, Fig. 2 and Fig. 3, the clamp with flip-type pressing plate includes a clamp base 1, a bottom plate 2, a positioning plate 3 and a pressing plate 4, and the pressing plate 4 is located above the positioning plate 3 to press and place For the product 8 on the positioning plate 3, the positioning plate 8 is installed on the base plate 2, and the base plate 2 is installed on the clamp base 1; one side of the pressing plate 4 is fixed on a pressing plate fixing seat 9 by a pressing plate fixing shaft 10 to form a The overturned movable structure, the pressure plate fixing seat 9 is installed on the bottom plate 2; a pressure rod 5 that can be lifted and rotated is provided on the pressure plate 4, and the pressure rod 5 is connected with a power mechanism, and the pressure rod is controlled by the power mechanism to exert force on the pressure plate to form To the compression structure of product 8, the power mechanism of the present embodiment adopts cylinder 6 (certainly also can adopt oil cylinder, electromagnet or motor, but better with cylinder, so this embodiment adopts cylinder).
所述压板固定轴10穿设于压板固定座9中,在压板固定轴10下面设有一活动销11,活动销11下面设有一弹簧12,弹簧12底端顶于底板2表面;活动销11和弹簧12均位于压板固定座9内部的空腔中。通过弹簧12的弹力挤压活动销11,而活动销11顶紧压板固定轴10,可以解决压板4在压紧过程中,产品8受力不平衡导致产品错位的问题,其原理是,压板4前端向下运动(压紧过程),后端(固定轴端)依靠弹簧12的弹力抬高压板4,保证压板4先平衡贴到产品8,再施加压力压紧产品8。Described pressure plate fixed shaft 10 is penetrated in the pressure plate fixed seat 9, is provided with a movable pin 11 below the pressure plate fixed shaft 10, is provided with a spring 12 below the movable pin 11, and the bottom end of the spring 12 pushes against the surface of the base plate 2; the movable pin 11 and The springs 12 are all located in the cavity inside the pressing plate fixing seat 9 . The movable pin 11 is squeezed by the elastic force of the spring 12, and the movable pin 11 presses against the fixed shaft 10 of the pressing plate, which can solve the problem that the product 8 is dislocated due to the unbalanced force of the pressing plate 4 during the pressing process. The principle is that the pressing plate 4 The front end moves downwards (pressing process), and the rear end (fixed shaft end) relies on the elastic force of the spring 12 to lift the pressure plate 4 to ensure that the pressure plate 4 is attached to the product 8 in balance first, and then apply pressure to compress the product 8.
所述压杆5的后端通过一压杆固定轴7连接气缸6并形成压杆5的可升降及可水平旋转结构,压杆固定轴7与气缸6的动力输出端连接。The rear end of the pressure rod 5 is connected to the cylinder 6 through a pressure rod fixed shaft 7 to form a liftable and horizontally rotatable structure of the pressure rod 5 , and the pressure rod fixed shaft 7 is connected to the power output end of the cylinder 6 .
在所述压杆固定轴7与压板4边缘之间设有一压杆导柱13,压杆导柱13靠近压板4并固定于底板2上,在压杆4处于下压过程中压杆导柱13插入于压杆5的导柱孔中形成导向结构,以此防止压杆5侧向滑动。A pressure rod guide column 13 is arranged between the pressure rod fixed shaft 7 and the edge of the pressure plate 4, the pressure rod guide column 13 is close to the pressure plate 4 and fixed on the base plate 2, and the pressure rod guide column is in the process of pressing down the pressure rod 4 13 is inserted into the guide post hole of the pressure rod 5 to form a guide structure, so as to prevent the pressure rod 5 from sliding laterally.
所述压板4在邻近压板固定座9的一侧开设有一向压板中间延伸的避位槽,在底板2上设有与该避位槽相匹配的压板限位柱15,压板4翻转过程中该压板限位柱15处于所述避位槽中,通过压板限位柱15可以防止压板4滑动错位,达到安全可靠定位的目的。The pressure plate 4 is provided with an escape groove extending toward the middle of the pressure plate on one side adjacent to the pressure plate fixing seat 9, and a pressure plate limit post 15 matching the escape groove is provided on the bottom plate 2, and the pressure plate 4 is turned over during the turning process. The pressing plate limiting column 15 is located in the avoidance groove, and the pressing plate limiting column 15 can prevent the pressing plate 4 from sliding and misaligning, so as to achieve the purpose of safe and reliable positioning.
在所述定位板3的四周设有若干产品限位柱14,产品限位柱14贴近定位板3边缘设置并固定于底板2上。A number of product limiting columns 14 are arranged around the positioning plate 3 , and the product limiting columns 14 are arranged close to the edge of the positioning plate 3 and fixed on the bottom plate 2 .
所述压板4与产品8相接触的一面采用柔性材料制成,如柔性塑胶、硅胶等,可以对产品8起到保护功能。The side of the pressing plate 4 in contact with the product 8 is made of flexible material, such as flexible plastic, silica gel, etc., which can protect the product 8 .
工作过程说明:取放产品8之前先将压杆5转到一边,操作人员手动将压板4翻起,取出或者放好产品8。具体来说,放产品时,放好产品8后,盖上压板4,将压杆5转至压板4上方与压杆导柱15对齐,启动气缸6(或其它动力机构),气缸6带动压板4下压,从而压紧压板4。打开压板4的过程相反。Description of the working process: Before taking and placing the product 8, first turn the pressure bar 5 to one side, and the operator manually turns up the pressure plate 4 to take out or put the product 8 away. Specifically, when placing the product, after placing the product 8, cover the pressure plate 4, turn the pressure rod 5 to the top of the pressure plate 4 to align with the pressure rod guide column 15, start the cylinder 6 (or other power mechanism), and the cylinder 6 drives the pressure plate 4 press down, thereby compressing the pressure plate 4. The process of opening the pressing plate 4 is reversed.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. Under the inventive concept of the utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or Direct/indirect application in other related technical fields is included in the patent protection scope of the present utility model.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107855806A (en) * | 2017-10-10 | 2018-03-30 | 广东长盈精密技术有限公司 | fixture |
CN108044088A (en) * | 2017-12-18 | 2018-05-18 | 贵州安吉航空精密铸造有限责任公司 | It is a kind of to remove the sand removal fixture of core for cast and sand removal method using waterpower |
CN110203682A (en) * | 2019-05-21 | 2019-09-06 | 广东长盈精密技术有限公司 | Automatically cover board arrangement is taken |
CN110340802A (en) * | 2019-06-15 | 2019-10-18 | 龙口矿业集团有限公司 | A kind of belt roller maintenance platform |
CN110891729A (en) * | 2017-07-28 | 2020-03-17 | 达纳加拿大公司 | Apparatus and method for aligning components for laser welding |
CN112318748A (en) * | 2020-11-05 | 2021-02-05 | 湖北禹桥建筑工程有限公司 | Brick cutting device for engineering construction |
CN112571336A (en) * | 2020-12-08 | 2021-03-30 | 歌尔科技有限公司 | Product assembling jig |
CN114633128A (en) * | 2020-12-15 | 2022-06-17 | 东莞市童阳数控科技有限公司 | Pressing plate type processing platform |
CN115783767A (en) * | 2022-11-01 | 2023-03-14 | 广东长盈精密技术有限公司 | Loading and unloading mechanism and processing device |
CN118060601A (en) * | 2024-04-11 | 2024-05-24 | 南通甲乙机械科技有限公司 | Numerical control special fixture lathe is milled to ledge |
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2016
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110891729A (en) * | 2017-07-28 | 2020-03-17 | 达纳加拿大公司 | Apparatus and method for aligning components for laser welding |
CN107855806A (en) * | 2017-10-10 | 2018-03-30 | 广东长盈精密技术有限公司 | fixture |
CN108044088A (en) * | 2017-12-18 | 2018-05-18 | 贵州安吉航空精密铸造有限责任公司 | It is a kind of to remove the sand removal fixture of core for cast and sand removal method using waterpower |
CN110203682A (en) * | 2019-05-21 | 2019-09-06 | 广东长盈精密技术有限公司 | Automatically cover board arrangement is taken |
CN110340802A (en) * | 2019-06-15 | 2019-10-18 | 龙口矿业集团有限公司 | A kind of belt roller maintenance platform |
CN112318748A (en) * | 2020-11-05 | 2021-02-05 | 湖北禹桥建筑工程有限公司 | Brick cutting device for engineering construction |
CN112571336A (en) * | 2020-12-08 | 2021-03-30 | 歌尔科技有限公司 | Product assembling jig |
CN112571336B (en) * | 2020-12-08 | 2022-07-19 | 歌尔科技有限公司 | Product assembling jig |
CN114633128A (en) * | 2020-12-15 | 2022-06-17 | 东莞市童阳数控科技有限公司 | Pressing plate type processing platform |
CN114633128B (en) * | 2020-12-15 | 2023-08-11 | 广东鸿轩数控机械有限公司 | Pressing plate type machining platform |
CN115783767A (en) * | 2022-11-01 | 2023-03-14 | 广东长盈精密技术有限公司 | Loading and unloading mechanism and processing device |
CN118060601A (en) * | 2024-04-11 | 2024-05-24 | 南通甲乙机械科技有限公司 | Numerical control special fixture lathe is milled to ledge |
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