CN206216256U - Busbar plane alignment cutting mechanism - Google Patents

Busbar plane alignment cutting mechanism Download PDF

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Publication number
CN206216256U
CN206216256U CN201621207540.8U CN201621207540U CN206216256U CN 206216256 U CN206216256 U CN 206216256U CN 201621207540 U CN201621207540 U CN 201621207540U CN 206216256 U CN206216256 U CN 206216256U
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wheel
straightening
bus bar
vertical
guide wheel
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左佰洋
孙海建
雷水德
高宜江
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Suzhou Deruilian Intelligent Equipment Technology Co ltd
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Suzhou Link Automation Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/50Photovoltaic [PV] energy

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Abstract

本实用新型涉及一种汇流条平面校直切断机构,包括支架,其特征在于:在横向支架上设置有放料架,在竖向支架的上部设置有侧面校直轮组和正面校直轮组,在竖向支架上方的一侧设置有切断装置,切断装置包含有支撑架、设置在支撑架上的气动切刀以及设置在气动切刀一侧的定位模组。本实用新型利用侧面校直轮组水平方向可调,正面校直轮组上下可调,使用时可根据汇流条的宽度大小和出料状态,调整水平或者竖直方向的轮组,以适用不同规格的汇流条校直,之后利用切断装置进行长度要求裁切,保证了焊接到电池串上的汇流条的平直度和稳定性,避免因为卷料到平直汇流条之间转变而产生的弯曲变形等情况出现,确保产品焊接质量,提高成品率。

The utility model relates to a bus bar plane straightening and cutting mechanism, which includes a bracket, and is characterized in that: a discharge rack is arranged on the horizontal bracket, and a side straightening wheel group and a front straightening wheel group are arranged on the upper part of the vertical bracket A cutting device is provided on one side above the vertical support, and the cutting device includes a support frame, a pneumatic cutter arranged on the support frame and a positioning module arranged on one side of the pneumatic cutter. The utility model utilizes side straightening wheel sets which can be adjusted horizontally, and front straightening wheel sets which can be adjusted up and down. When in use, the horizontal or vertical wheel sets can be adjusted according to the width of the bus bar and the discharge state, so as to be suitable for different The standard bus bar is straightened, and then the cutting device is used to cut the required length, which ensures the straightness and stability of the bus bar welded to the battery string, and avoids the error caused by the transition from the coil material to the straight bus bar. Bending deformation and other situations occur to ensure product welding quality and improve yield.

Description

汇流条平面校直切断机构Straightening and cutting mechanism of bus bar

技术领域technical field

本实用新型涉及集放料、校直、切断为一体的机械机构,尤其涉及一种应用于焊接机上的汇流条平面校直切断机构。The utility model relates to a mechanical mechanism integrating discharging, straightening and cutting, in particular to a bus bar plane straightening and cutting mechanism applied to a welding machine.

背景技术Background technique

现有的汇流条制作从卷料到成品没有经过校直,之后需要根据需求将校直后的汇流条进行定位、定长度的切断,特别是在狭小的空间内出料,而且应用在太阳能电池上的汇流条其规格显示既窄又薄,可能会出现上下或者侧向弯曲,从而影响产品质量;由于电池片与汇流条的间距有严格的要求,若没有校直就放入产品,可能会使因达不到要求而需要重新焊接,不但影响效率,更加大了人工的工作量。怎样将金属汇流条的排轮式校直机构结合在太阳能汇流条焊接机上,同时完成切断汇流条,经济实用,使焊接机的汇流条在有限空间内即可实现校直,成为了亟待解决的技术问题。The existing bus bar production has not been straightened from the roll material to the finished product, and then the straightened bus bar needs to be positioned and cut to a fixed length according to the demand, especially in a narrow space, and it is applied to solar cells. The specifications of the bus bar show that it is narrow and thin, and may bend up and down or sideways, which will affect the quality of the product; because there are strict requirements on the distance between the battery sheet and the bus bar, if it is placed in the product without alignment, it may cause damage to the product. Re-welding is required because the requirements cannot be met, which not only affects the efficiency, but also increases the manual workload. How to combine the wheel-type straightening mechanism of the metal bus bar with the solar bus bar welding machine, and complete the cutting of the bus bar at the same time, is economical and practical, so that the bus bar of the welding machine can be aligned in a limited space, which has become an urgent problem to be solved technical problem.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种实现不同规格汇流条平面校直并完成长度裁切的汇流条平面校直切断机构。The technical problem to be solved by the utility model is to provide a plane straightening and cutting mechanism for bus bars of different specifications and complete length cutting.

本实用新型解决其技术问题所采取的技术方案是:一种汇流条平面校直切断机构,包括支架,所述支架由横向支架和竖向支架组成,在所述横向支架上设置有放料架,在所述竖向支架的上部设置有侧面校直轮组和正面校直轮组,所述侧面校直轮组间形成的产品运行区与正面校直轮组间形成的产品运行区在同一水平线上,在所述竖向支架上方的一侧设置有切断装置,所述切断装置包含有支撑架、设置在支撑架上的气动切刀以及设置在气动切刀一侧的定位模组,所述定位模组由上压块和下压块组成,所述上压块连接气缸,所述下压块上开设有过料槽。The technical solution adopted by the utility model to solve the technical problem is: a bus bar plane straightening and cutting mechanism, including a bracket, the bracket is composed of a horizontal bracket and a vertical bracket, and a discharge rack is arranged on the horizontal bracket , a side straightening wheel set and a front straightening wheel set are arranged on the upper part of the vertical support, and the product running area formed between the side straightening wheel sets and the product running area formed between the front straightening wheel sets are in the same On the horizontal line, a cutting device is provided on the side above the vertical support, and the cutting device includes a support frame, a pneumatic cutter arranged on the support frame and a positioning module arranged on one side of the pneumatic cutter. The positioning module is composed of an upper pressing block and a lower pressing block, the upper pressing block is connected to the cylinder, and the lower pressing block is provided with a feeding groove.

进一步的,为了防止汇流条运行到切断装置时产生下沉现象,在所述正面校直轮组和切断装置之间还水平设置一过渡轮组,所述过渡轮组由一定位轮和一移动轮组成,所述定位轮通过一连接块固定在一底座上,所述移动轮设置在一滑块上,所述滑块沿底座上开设的滑槽移动,从而带动移动轮运动,达到调节移动轮到定位轮之间的间距。Further, in order to prevent the bus bar from sinking when it runs to the cutting device, a transition wheel set is also arranged horizontally between the front straightening wheel set and the cutting device, and the transition wheel set consists of a positioning wheel and a moving The positioning wheel is fixed on a base through a connecting block, the moving wheel is set on a slider, and the slider moves along the chute opened on the base, thereby driving the moving wheel to move, so as to achieve adjustment and movement The distance between the wheel and the positioning wheel.

进一步的,为了方便汇流条的输送运行,在所述支撑架上还设置一层过料板,在所述过料板上开设有凹槽,所述汇流条沿凹槽内移动。Further, in order to facilitate the transport and operation of the bus bar, a layer of material passing plate is also arranged on the support frame, and a groove is opened on the material passing plate, and the bus bar moves along the groove.

进一步的,为了防止切段后的汇流条产生粘结的现象,在所述气动切刀外部设置一外壳,在所述外壳上靠近气动切刀的刀口处位置开设有过料口,所述过料口由两对称的折弯件形成。Further, in order to prevent the bus bar after being cut into sections from sticking, a casing is provided outside the pneumatic cutter, and a material inlet is opened on the casing near the knife edge of the pneumatic cutter. The feed port is formed by two symmetrical bending parts.

进一步的,为了对放料盘上放出的汇流条进行预先拉直处理,并实时的进行速度监控,在所述放料架和侧面校直轮组之间还设置有第一导向轮和第二导向轮,所述第一导向轮和第二导向轮沿竖向支架上下设置在同一垂直线上,在所述第一导向轮和第二导向轮的左侧设置有三个位置感应器,所述三个位置感应器上下位置在一条垂直线上。Further, in order to pre-stretch the bus bars released on the discharge tray and monitor the speed in real time, a first guide wheel and a second guide wheel are also arranged between the discharge rack and the side straightening wheel set. Guide wheels, the first guide wheel and the second guide wheel are set up and down on the same vertical line along the vertical bracket, and three position sensors are arranged on the left side of the first guide wheel and the second guide wheel, and the The upper and lower positions of the three position sensors are in a vertical line.

更进一步的,在所述放料架和侧面校直轮组之间还设置有第三导向轮,在第一导向轮和第二导向轮的左侧还设置一竖向滑轨,所述竖向滑轨固定在竖向支架上,所述竖向滑轨上滑动套接一滑块,所述第三导向轮固定在滑块上。Furthermore, a third guide wheel is also provided between the discharge rack and the side straightening wheel set, and a vertical slide rail is also provided on the left side of the first guide wheel and the second guide wheel, and the vertical guide wheel The sliding rail is fixed on the vertical support, and a sliding block is slidably sleeved on the vertical sliding rail, and the third guide wheel is fixed on the sliding block.

本实用新型的有益效果是:本实用新型利用侧面校直轮组水平方向可调,正面校直轮组上下可调,使用时可根据汇流条的宽度大小和出料状态,调整水平或者竖直方向的轮组,以适用不同规格的汇流条校直,之后利用切断装置进行长度要求裁切,保证了焊接到电池串上的汇流条的平直度和稳定性,避免因为卷料到平直汇流条之间转变而产生的弯曲变形等情况出现,确保产品焊接质量,提高成品率。The beneficial effects of the utility model are: the utility model utilizes the side straightening wheel set to be adjustable in horizontal direction, and the front straightening wheel set is adjustable up and down. When in use, the horizontal or vertical alignment can be adjusted according to the width of the bus bar and the discharge state The wheel set in the direction is suitable for straightening bus bars of different specifications, and then cut to length requirements with a cutting device to ensure the straightness and stability of the bus bars welded to the battery string, and to avoid problems caused by rolling materials to straightness. The bending deformation caused by the transition between bus bars will ensure the welding quality of the product and improve the yield.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型中过渡轮组的结构示意图;Fig. 2 is the structural representation of transition wheel group in the utility model;

图3是本实用新型中切断装置的结构示意图;Fig. 3 is the structural representation of cutting device in the utility model;

图4是图3中A处的局部放大图;Fig. 4 is a partial enlarged view of place A in Fig. 3;

图5是本实用新型中校直轮组的结构示意图。Fig. 5 is a structural schematic diagram of the straightening wheel set in the utility model.

图中:11、横向支架 12、竖向支架 21、放料架 31、过渡轮组 32、定位轮 33、移动轮 34、底座 35、滑块 41、侧面校直轮组 42、正面校直轮组 51、第一导向轮52、第二导向轮 53、位置感应器 54、竖向滑轨 55、第三导向轮 6、切断装置 61、支撑架 62、凹槽 63、过料板 64、气动切刀 65、上压块 66、下压块 67、过料口。Among the figure: 11, horizontal support 12, vertical support 21, discharge rack 31, transition wheel group 32, positioning wheel 33, moving wheel 34, base 35, slider 41, side alignment wheel group 42, front alignment wheel Group 51, first guide wheel 52, second guide wheel 53, position sensor 54, vertical slide rail 55, third guide wheel 6, cutting device 61, support frame 62, groove 63, feeding plate 64, pneumatic Cutter 65, last briquetting block 66, following briquetting block 67, feed opening.

具体实施方式detailed description

下面结合附图对本实用新型作详细的描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1-5所示一种汇流条平面校直切断机构,包括支架,所述支架由横向支架11和竖向支架12组成,在所述横向支架11上设置有放料架21,在所述竖向支架12的上部设置有侧面校直轮组41和正面校直轮组42,所述侧面校直轮组间形成的产品运行区与正面校直轮组间形成的产品运行区在同一水平线上,确保整个汇流条在运行过程中不会产生倾斜,在所述竖向支架12上方的一侧设置有切断装置6,如图3所示,所述切断装置6包含有支撑架61、设置在支撑架61上的气动切刀64以及设置在气动切刀一侧的定位模组,所述定位模组由上压块65和下压块66组成,所述上压块65连接气缸,所述下压块66上开设有过料槽。As shown in Figure 1-5, a bus bar plane straightening and cutting mechanism includes a bracket, and the bracket is composed of a horizontal bracket 11 and a vertical bracket 12, and a discharge rack 21 is arranged on the horizontal bracket 11. The upper part of the vertical support 12 is provided with a side straightening wheel set 41 and a front straightening wheel set 42, the product running area formed between the side straightening wheel sets and the product running area formed between the front straightening wheel sets are in the same On the horizontal line, to ensure that the entire bus bar does not tilt during operation, a cutting device 6 is provided on the side above the vertical support 12. As shown in Figure 3, the cutting device 6 includes a support frame 61, The pneumatic cutter 64 arranged on the support frame 61 and the positioning module arranged on one side of the pneumatic cutter, the positioning module is composed of an upper pressing block 65 and a lower pressing block 66, and the upper pressing block 65 is connected to the cylinder, The lower pressing block 66 is provided with a feeding groove.

如图2所示,为了防止汇流条运行到切断装置时产生下沉现象,在所述正面校直轮组42和切断装置6之间还水平设置一过渡轮组31,所述过渡轮组31由一定位轮32和一移动轮33组成,所述定位轮32通过一连接块固定在一底座34上,所述移动轮33设置在一滑块35上,所述滑块35沿底座34上开设的滑槽移动,从而带动移动轮运动,达到调节移动轮到定位轮之间的间距。As shown in Figure 2, in order to prevent the bus bar from sinking when it runs to the cutting device, a transition wheel set 31 is also horizontally arranged between the front straightening wheel set 42 and the cutting device 6, and the transition wheel set 31 It consists of a positioning wheel 32 and a moving wheel 33, the positioning wheel 32 is fixed on a base 34 through a connecting block, the moving wheel 33 is arranged on a slider 35, and the slider 35 is along the base 34 The opened chute moves, thereby driving the movement of the moving wheel to adjust the distance between the moving wheel and the positioning wheel.

进一步的,为了方便汇流条的输送运行,在所述支撑架61上还设置一层过料板63,在所述过料板63上开设有凹槽62,所述汇流条沿凹槽内移动。Further, in order to facilitate the conveying operation of the bus bar, a layer of material passing plate 63 is also arranged on the support frame 61, and a groove 62 is opened on the material passing plate 63, and the bus bar moves along the groove .

为了防止切段后的汇流条产生粘结的现象,在所述气动切刀64外部设置一外壳,在所述外壳上靠近气动切刀的刀口处位置开设有过料口67,所述过料口67由两对称的折弯件形成,汇流条经过弯曲弧面形成的过料口67时,不会产生磨损。In order to prevent the bus bar after being cut into sections from sticking, a casing is arranged outside the pneumatic cutter 64, and a material feeding port 67 is opened on the casing near the knife edge of the pneumatic cutting knife. The opening 67 is formed by two symmetrical bending parts, and when the bus bar passes through the feeding opening 67 formed by the curved arc surface, no abrasion will occur.

进一步的,为了对放料盘上放出的汇流条进行预先拉直处理,并实时的进行速度监控,在所述放料架21和侧面校直轮组41之间还设置有第一导向轮51和第二导向轮52,所述第一导向轮51和第二导向轮52沿竖向支架上下设置在同一垂直线上,在所述第一导向轮51和第二导向轮52的左侧设置有三个位置感应器53,所述三个位置感应器53上下位置在一条垂直线上。Further, in order to pre-stretch the bus bars released on the discharge tray and monitor the speed in real time, a first guide wheel 51 is also arranged between the discharge rack 21 and the side straightening wheel set 41 and the second guide wheel 52, the first guide wheel 51 and the second guide wheel 52 are arranged on the same vertical line up and down along the vertical support, and are arranged on the left side of the first guide wheel 51 and the second guide wheel 52 There are three position sensors 53, and the upper and lower positions of the three position sensors 53 are on a vertical line.

更进一步的,在所述放料架和侧面校直轮组之间还设置有第三导向轮55,在第一导向轮51和第二导向轮52的左侧还设置一竖向滑轨54,所述竖向滑轨54固定在竖向支架上,所述竖向滑轨54上滑动套接一滑块,所述第三导向轮55固定在滑块上。Furthermore, a third guide wheel 55 is also provided between the discharge rack and the side straightening wheel set, and a vertical slide rail 54 is also provided on the left side of the first guide wheel 51 and the second guide wheel 52 , the vertical slide rail 54 is fixed on the vertical support, a slide block is slidably sleeved on the vertical slide rail 54, and the third guide wheel 55 is fixed on the slide block.

本实用新型利用侧面校直轮组41水平方向可调,正面校直轮组42上下可调,使用时可根据汇流条的宽度大小和出料状态,调整水平或者竖直方向的轮组,以适用不同规格的汇流条校直,之后利用切断装置进行长度要求裁切,保证了焊接到电池串上的汇流条的平直度和稳定性,避免因为卷料到平直汇流条之间转变而产生的弯曲变形等情况出现,确保产品焊接质量,提高成品率。The utility model utilizes the side straightening wheel group 41 which is adjustable in the horizontal direction, and the front straightening wheel group 42 is adjustable up and down. When in use, the wheel group in the horizontal or vertical direction can be adjusted according to the width of the bus bar and the discharge state, so as to It is suitable for straightening bus bars of different specifications, and then using the cutting device to cut to length requirements, which ensures the straightness and stability of the bus bars welded to the battery string, and avoids damage due to the transition from coiled materials to straight bus bars. The occurrence of bending deformation and other situations can ensure the welding quality of products and improve the yield of finished products.

需要强调的是:以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modification, equivalent change and Modifications still belong to the scope of the technical solution of the utility model.

Claims (6)

1.一种汇流条平面校直切断机构,包括支架,所述支架由横向支架(11)和竖向支架(12)组成,其特征在于:在所述横向支架(11)上设置有放料架(21),在所述竖向支架(12)的上部设置有侧面校直轮组(41)和正面校直轮组(42),所述侧面校直轮组间形成的产品运行区与正面校直轮组间形成的产品运行区在同一水平线上,在所述竖向支架(12)上方的一侧设置有切断装置(6),所述切断装置(6)包含有支撑架(61)、设置在支撑架(61)上的气动切刀(64)以及设置在气动切刀一侧的定位模组,所述定位模组由上压块(65)和下压块(66)组成,所述上压块(65)连接气缸,所述下压块(66)上开设有过料槽。1. A bus bar plane straightening and cutting mechanism, including a bracket, the bracket is composed of a horizontal bracket (11) and a vertical bracket (12), characterized in that: the horizontal bracket (11) is provided with a discharge frame (21), the side straightening wheel set (41) and the front straightening wheel set (42) are arranged on the upper part of the vertical support (12), and the product running area formed between the side straightening wheel sets and The product running area formed between the front straightening wheel sets is on the same horizontal line, and a cutting device (6) is provided on the side above the vertical support (12), and the cutting device (6) includes a support frame (61 ), the pneumatic cutter (64) set on the support frame (61) and the positioning module set on one side of the pneumatic cutter, the positioning module is composed of an upper pressing block (65) and a lower pressing block (66) , the upper pressing block (65) is connected to the air cylinder, and the lower pressing block (66) is provided with a feeding trough. 2.根据权利要求1所述的一种汇流条平面校直切断机构,其特征在于:在所述正面校直轮组(42)和切断装置(6)之间还水平设置一过渡轮组(31),所述过渡轮组(31)由一定位轮(32)和一移动轮(33)组成,所述定位轮(32)通过一连接块固定在一底座(34)上,所述移动轮(33)设置在一滑块(35)上,所述滑块(35)沿底座(34)上开设的滑槽移动。2. A bus bar plane straightening and cutting mechanism according to claim 1, characterized in that a transition wheel set ( 31), the transition wheel set (31) is composed of a positioning wheel (32) and a moving wheel (33), the positioning wheel (32) is fixed on a base (34) through a connecting block, the moving The wheel (33) is arranged on a slider (35), and the slider (35) moves along the chute opened on the base (34). 3.根据权利要求1所述的一种汇流条平面校直切断机构,其特征在于:在所述支撑架(61)上还设置一层过料板(63),在所述过料板(63)上开设有凹槽(62)。3. A bus bar plane straightening and cutting mechanism according to claim 1, characterized in that: a layer of passing board (63) is provided on the support frame (61), and a layer of passing board (63) is arranged on the passing board ( 63) is provided with groove (62) on. 4.根据权利要求1所述的一种汇流条平面校直切断机构,其特征在于:在所述气动切刀外部设置一外壳,在所述外壳上靠近气动切刀的刀口处位置开设有过料口(67),所述过料口(67)由两对称的折弯件形成。4. A bus bar plane straightening and cutting mechanism according to claim 1, characterized in that: a housing is provided outside the pneumatic cutter, and a pass is provided on the housing near the knife edge of the pneumatic cutter. The feed port (67), the feed port (67) is formed by two symmetrical bending parts. 5.根据权利要求1所述的一种汇流条平面校直切断机构,其特征在于:在所述放料架(21)和侧面校直轮组(41)之间还设置有第一导向轮(51)和第二导向轮(52),所述第一导向轮(51)和第二导向轮(52)沿竖向支架上下设置在同一垂直线上,在所述第一导向轮(51)和第二导向轮(52)的左侧设置有三个位置感应器(53),所述三个位置感应器(53)上下位置在一条垂直线上。5. A bus bar plane straightening and cutting mechanism according to claim 1, characterized in that: a first guide wheel is also arranged between the discharge rack (21) and the side straightening wheel set (41) (51) and the second guide wheel (52), the first guide wheel (51) and the second guide wheel (52) are set up and down on the same vertical line along the vertical bracket, and the first guide wheel (51) ) and the left side of the second guide wheel (52) are provided with three position sensors (53), and the upper and lower positions of the three position sensors (53) are on a vertical line. 6.根据权利要求5所述的一种汇流条平面校直切断机构,其特征在于:在所述放料架和侧面校直轮组之间还设置有第三导向轮(55), 在第一导向轮(51)和第二导向轮(52)的左侧还设置一竖向滑轨(54),所述竖向滑轨(54)固定在竖向支架上,所述竖向滑轨(54)上滑动套接一滑块,所述第三导向轮(55)固定在滑块上。6. A bus bar plane straightening and cutting mechanism according to claim 5, characterized in that: a third guide wheel (55) is provided between the discharge rack and the side straightening wheel set, A vertical slide rail (54) is also arranged on the left side of the first guide wheel (51) and the second guide wheel (52), and the vertical slide rail (54) is fixed on the vertical support, and the vertical slide rail (54) is slidably socketed with a slider, and the third guide wheel (55) is fixed on the slider.
CN201621207540.8U 2016-11-09 2016-11-09 Busbar plane alignment cutting mechanism Active CN206216256U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109585589A (en) * 2018-09-28 2019-04-05 伟创力有限公司 Solar cell module and forming method thereof
CN109807200A (en) * 2019-03-29 2019-05-28 上海和科设备制造有限公司 A straightening mechanism and flat tube cutting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109585589A (en) * 2018-09-28 2019-04-05 伟创力有限公司 Solar cell module and forming method thereof
CN109807200A (en) * 2019-03-29 2019-05-28 上海和科设备制造有限公司 A straightening mechanism and flat tube cutting device

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