CN206206772U - A kind of asphalt valve - Google Patents
A kind of asphalt valve Download PDFInfo
- Publication number
- CN206206772U CN206206772U CN201621296698.7U CN201621296698U CN206206772U CN 206206772 U CN206206772 U CN 206206772U CN 201621296698 U CN201621296698 U CN 201621296698U CN 206206772 U CN206206772 U CN 206206772U
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- CN
- China
- Prior art keywords
- asphalt
- asphalt valve
- heating mantle
- heating jacket
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000010426 asphalt Substances 0.000 title claims abstract description 48
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 239000011229 interlayer Substances 0.000 claims abstract description 10
- 230000008676 import Effects 0.000 claims 2
- 239000010410 layer Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
Landscapes
- Road Paving Machines (AREA)
Abstract
一种涉及碳素生产领域的沥青阀,所述的沥青阀包含沥青阀本体和加热套;所述的沥青阀本体外部有间隔的对应套设一加热套,该加热套的上下两端分别通过螺栓与固定于沥青阀本体上下两端的法兰连接,加热套设有用于导热介质流通的夹层,且加热套的一侧底部设有导热介质的进口,另一侧的顶部设有导热介质的出口;所述的沥青阀不但能够有效的避免其阀芯被堵塞,而且还能够便于进行检修维护。
An asphalt valve related to the field of carbon production, the asphalt valve includes a asphalt valve body and a heating jacket; the outer part of the asphalt valve body is provided with a corresponding heating jacket, and the upper and lower ends of the heating jacket respectively pass through The bolts are connected to the flanges fixed on the upper and lower ends of the asphalt valve body. The heating jacket is provided with an interlayer for the circulation of the heat transfer medium, and the bottom of one side of the heating jacket is provided with the inlet of the heat transfer medium, and the top of the other side is provided with the outlet of the heat transfer medium. ; The asphalt valve can not only effectively prevent the valve core from being blocked, but also facilitate maintenance.
Description
【技术领域】【Technical field】
本实用新型涉及碳素生产领域,尤其是涉及一种应用于碳素制品生产中的沥青阀。The utility model relates to the field of carbon production, in particular to an asphalt valve used in the production of carbon products.
【背景技术】【Background technique】
公知的,在碳素制品生产过程中要应用到沥青,从而需要使用相应的管路来输送沥青,为了避免沥青在通过管路中的阀门时凝结,从而发生堵塞阀芯的现象,影响到正常作业,传统的沥青阀阀体外部都设有螺旋缠绕的电热丝8,即利用电热丝的热量对沥青阀进行加热,从而达到保障阀内沥青不会凝结的目的,参见附图1;然而,在长期的实际应用中发现,电热丝的加热温度不是很均匀,即沥青阀阀体直接接触电热丝的部位温度要高于不直接接触电热丝的部位温度,而一旦沥青阀阀体某个部位的温度一直居高不下的话,又会导致该部位内侧的沥青因高温而结焦,从而同样会造成堵塞现象;此外,由于在检修沥青阀时还需要将电热丝拆除,否则就无法进行检修,而缠绕着的电热丝在拆除过程中又易发生折断现象,从而导致使用方的检修维护费用较高。As is known, asphalt is used in the production process of carbon products, so it is necessary to use corresponding pipelines to transport asphalt. In order to avoid the condensation of asphalt when passing through the valve in the pipeline, the phenomenon of clogging the valve core will occur and affect the normal operation. Operation, the traditional asphalt valve body is equipped with a spirally wound electric heating wire 8, which uses the heat of the electric heating wire to heat the asphalt valve, so as to achieve the purpose of ensuring that the asphalt in the valve will not condense, see Figure 1; however, In long-term practical application, it is found that the heating temperature of the heating wire is not very uniform, that is, the temperature of the part of the asphalt valve body that directly contacts the heating wire is higher than the temperature of the part that does not directly contact the heating wire, and once a certain part of the asphalt valve body If the temperature of the asphalt valve remains high, it will cause the asphalt inside the part to coke due to the high temperature, which will also cause blockage; in addition, because the heating wire needs to be removed when the asphalt valve is overhauled, otherwise the overhaul cannot be carried out, and The entangled heating wire is prone to breakage during the dismantling process, which results in higher repair and maintenance costs for the user.
【发明内容】【Content of invention】
为了克服背景技术中的不足,本实用新型公开了一种沥青阀,所述的沥青阀不但能够有效的避免其阀芯被堵塞,而且还能够便于进行检修维护。In order to overcome the deficiencies in the background technology, the utility model discloses an asphalt valve. The asphalt valve can not only effectively prevent the valve core from being blocked, but also facilitate maintenance.
为实现上述发明目的,本实用新型采用如下技术方案:In order to realize the above-mentioned purpose of the invention, the utility model adopts the following technical solutions:
一种沥青阀,所述的沥青阀包含沥青阀本体和加热套;所述的沥青阀本体外部有间隔的对应套设一加热套,该加热套的上下两端分别通过螺栓与固定于沥青阀本体上下两端的法兰连接,加热套设有用于导热介质流通的夹层,且加热套的一侧底部设有导热介质的进口,另一侧的顶部设有导热介质的出口。An asphalt valve, the asphalt valve includes an asphalt valve body and a heating jacket; the outer part of the asphalt valve body is provided with a corresponding heating jacket, and the upper and lower ends of the heating jacket are respectively fixed to the asphalt valve by bolts. The upper and lower ends of the body are connected by flanges. The heating jacket is provided with an interlayer for the circulation of the heat transfer medium, and the bottom of one side of the heating jacket is provided with the inlet of the heat transfer medium, and the top of the other side is provided with the outlet of the heat transfer medium.
进一步,所述的加热套上下两端的端面分别固定有与对应的法兰的螺孔相对的螺栓。Further, the upper and lower ends of the heating jacket are respectively fixed with bolts opposite to the screw holes of the corresponding flanges.
进一步,所述的加热套外形为圆形或方形。Further, the shape of the heating mantle is round or square.
进一步,所述的加热套由对称的两个半套对应拼接而成,且每个半套均设有夹层和导热介质的进口和出口。Further, the heating jacket is formed by splicing two symmetrical half jackets correspondingly, and each half jacket is provided with an interlayer and an inlet and an outlet of a heat-conducting medium.
由于采用如上所述的技术方案,本实用新型具有如下有益效果:Due to the adoption of the above-mentioned technical scheme, the utility model has the following beneficial effects:
本实用新型所述的沥青阀结构简单,易于拆装;所述的沥青阀加热均匀,温度易于控制,其不但能够有效满足阀体加热的需求,而且还能够在工作中有效的避免阀内沥青结焦,以及阀芯堵塞的现象发生;同时,由于所述的沥青阀外部设有易于安装和拆卸,且可以反复使用的加热套,因此其能够非常方便的进行检修和维护;在以正常生产量为基础,并经多次对比实验证明,相对于传统沥青阀的电热丝加热的方式,所述沥青阀采用的加热套加热的方式不但在加热时更为安全,而且其加热时的能源消耗相对较小,其平均每天就能够节约用电一百度左右,从而能够有效的为使用方增加经济收益。The asphalt valve described in the utility model has a simple structure and is easy to disassemble; the asphalt valve is heated evenly and the temperature is easy to control, which can not only effectively meet the heating requirements of the valve body, but also effectively avoid the asphalt in the valve during work. Coking and plugging of the valve core occur; at the same time, since the asphalt valve is equipped with a heating jacket that is easy to install and disassemble and can be used repeatedly, it can be easily repaired and maintained; Based on this, and many comparative experiments have proved that, compared with the electric heating wire heating method of the traditional asphalt valve, the heating jacket heating method adopted by the asphalt valve is not only safer during heating, but also consumes less energy during heating. Smaller, it can save about 100 degrees of electricity per day on average, which can effectively increase economic benefits for the user.
【附图说明】【Description of drawings】
图1是传统沥青阀的示意图;Fig. 1 is the schematic diagram of traditional asphalt valve;
图2是本实用新型的示意图。Fig. 2 is a schematic diagram of the utility model.
图中:1、沥青阀本体;2、加热套;3、螺栓;4、法兰;5、夹层;6、进口;7、出口;8、电热丝。In the figure: 1. Asphalt valve body; 2. Heating sleeve; 3. Bolt; 4. Flange; 5. Interlayer; 6. Inlet; 7. Outlet; 8. Heating wire.
【具体实施方式】【detailed description】
通过下面的实施例可以更详细的解释本发明,公开本实用新型的目的旨在保护本实用新型范围内的一切变化和改进,本实用新型并不局限于下面的实施例:The present invention can be explained in more detail by the following examples, and the purpose of disclosing the utility model is intended to protect all changes and improvements within the scope of the utility model, and the utility model is not limited to the following examples:
结合附图2所述的沥青阀,所述的沥青阀包含沥青阀本体1和加热套2;所述的沥青阀本体1外部有间隔的对应套设一加热套2,根据沥青阀本体1的形状结构,能够将所述加热套2的外形设为与其相适应的圆形或方形,从而达到使所述沥青阀整体更为美观的目的;所述加热套2的上下两端分别通过螺栓3与固定于沥青阀本体1上下两端的法兰4连接,从而便于通过紧固螺栓3来进行相应的安装和拆卸的操作;根据需要,能够在加热套2上下两端的端面分别固定设置与该端面对应的法兰4的螺孔相对的螺栓3,即能够通过加热套2的螺栓3和法兰4上对应的螺孔之间的对应配合来定位加热套2;With reference to the asphalt valve described in accompanying drawing 2, the described asphalt valve includes the asphalt valve body 1 and the heating jacket 2; shape structure, the shape of the heating jacket 2 can be set to a circular or square shape suitable for it, so as to achieve the purpose of making the asphalt valve more beautiful as a whole; It is connected with the flange 4 fixed on the upper and lower ends of the asphalt valve body 1, so as to facilitate the corresponding installation and disassembly operations by tightening the bolts 3; as required, the end faces of the upper and lower ends of the heating jacket 2 can be fixedly arranged and connected with the end face respectively. The bolt 3 corresponding to the screw hole of the flange 4 can position the heating jacket 2 through the corresponding cooperation between the bolt 3 of the heating jacket 2 and the corresponding screw hole on the flange 4;
为实施加热,所述的加热套2设有用于导热介质,例如热煤油等热介质流动流通的夹层5,且加热套2的一侧底部设有导热介质的进口6,加热套2的另一侧顶部设有导热介质的出口7,即导热介质在流经加热套2的夹层5时,能够将其热量传导给沥青阀本体1,由于两者之间设有间隔,因此传导的热量能够均匀的对沥青阀本体1进行加热;根据需要,能够由对称的两个半套对应拼接成所述的加热套2,且每个半套均设有夹层5和导热介质的进口6和出口7,从而能够利用两个拼接的半套达到更便于安装和拆卸的目的。In order to implement heating, the heating jacket 2 is provided with an interlayer 5 for heat conduction medium, such as hot kerosene and other heat mediums to flow and circulate, and the bottom of one side of the heating jacket 2 is provided with an inlet 6 of a heat conduction medium, and the other side of the heating jacket 2 The outlet 7 of the heat-conducting medium is provided at the top of the side, that is, when the heat-conducting medium flows through the interlayer 5 of the heating jacket 2, it can conduct its heat to the asphalt valve body 1. Since there is an interval between the two, the heat conducted can be uniform. The asphalt valve body 1 is heated; according to the needs, the heating jacket 2 can be spliced by corresponding two symmetrical half sets, and each half set is provided with an interlayer 5 and an inlet 6 and an outlet 7 of a heat-conducting medium. Therefore, the purpose of more convenient installation and disassembly can be achieved by utilizing two spliced half sets.
实施本实用新型所述的沥青阀时,只需在使用前将加热套2的进口6和出口7与对应的导热介质的管路对应连通,并先向加热套2的夹层5内通入导热介质,使导热介质在加热套2的夹层5中流通,然后就能够使用所述的沥青阀了。When implementing the asphalt valve described in the utility model, it is only necessary to connect the inlet 6 and the outlet 7 of the heating jacket 2 with the pipeline of the corresponding heat-conducting medium before use, and first pass the heat-conducting valve into the interlayer 5 of the heating jacket 2. Medium, so that the heat transfer medium circulates in the interlayer 5 of the heating jacket 2, and then the asphalt valve can be used.
本实用新型未详述部分为现有技术,故本实用新型未对其进行详述。The unspecified part of the utility model is the prior art, so the utility model does not describe it in detail.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621296698.7U CN206206772U (en) | 2016-11-30 | 2016-11-30 | A kind of asphalt valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621296698.7U CN206206772U (en) | 2016-11-30 | 2016-11-30 | A kind of asphalt valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206206772U true CN206206772U (en) | 2017-05-31 |
Family
ID=58751853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621296698.7U Expired - Fee Related CN206206772U (en) | 2016-11-30 | 2016-11-30 | A kind of asphalt valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206206772U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109027413A (en) * | 2018-09-10 | 2018-12-18 | 陕西博菲特流体控制装备制造有限公司 | Heating and cooling combine external open-close type asphalt valve |
-
2016
- 2016-11-30 CN CN201621296698.7U patent/CN206206772U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109027413A (en) * | 2018-09-10 | 2018-12-18 | 陕西博菲特流体控制装备制造有限公司 | Heating and cooling combine external open-close type asphalt valve |
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Granted publication date: 20170531 |