CN206200516U - Mechanism's swing arm crimping jig - Google Patents
Mechanism's swing arm crimping jig Download PDFInfo
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- CN206200516U CN206200516U CN201621231120.3U CN201621231120U CN206200516U CN 206200516 U CN206200516 U CN 206200516U CN 201621231120 U CN201621231120 U CN 201621231120U CN 206200516 U CN206200516 U CN 206200516U
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- crimping jig
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Abstract
本实用新型公开了一种压接治具,旨在提供一种生产效率高、成品质量好以及能大大降低工作人员的劳动强度的机构摆臂压接治具。本实用新型包括安装板(1)、夹具(2)及压接机构(3),所述夹具(2)包括设置在所述安装板(1)上的底板(4)、若干个支撑杆(5)、若干块限位板(6)及底部支撑头(7),若干个所述支撑杆(5)竖直设置在所述底板(4)上,若干块所述限位板(6)设置在所述底板(4)上且位于若干个所述支撑杆(5)包围圈的外侧,所述底部支撑头(7)设置在所述底板(4)上且位于若干个所述支撑杆(5)包围圈内。本实用新型应用于机构摆臂压接治具的技术领域。
The utility model discloses a crimping jig, aiming to provide a mechanism swing arm crimping jig with high production efficiency, good quality of finished products and greatly reduced labor intensity of workers. The utility model comprises a mounting plate (1), a clamp (2) and a crimping mechanism (3), and the clamp (2) includes a base plate (4) arranged on the mounting plate (1), several support rods ( 5), several limit plates (6) and bottom support heads (7), several support rods (5) are vertically arranged on the bottom plate (4), several limit plates (6) It is arranged on the bottom plate (4) and is located outside the surrounding circle of several support rods (5), and the bottom support head (7) is arranged on the bottom plate (4) and is located on the outer side of several support rods ( 5) Inside the encirclement. The utility model is applied to the technical field of crimping jigs for mechanism swing arms.
Description
技术领域technical field
本实用新型涉及一种治具,特别涉及一种机构摆臂压接治具。The utility model relates to a fixture, in particular to a mechanism swing arm crimping fixture.
背景技术Background technique
随着电力行业的发展,断路器柜使用的越来越多,相对行业而言断路器弹簧机构有着大量需求。对于生产商来说,基于断路器弹操机构的结构设计,摆臂与机构装配时需要过盈配合。就目前情况而言,很多企业是以人工用锤子硬性将摆臂敲到机构上,这样不但加工效率低,还容易损坏工件,同时工作人员还容易受伤。对于断路器弹操机构市场较大的需求量,我们需要一个高效精准的自动化设备来提高压接治具。With the development of the power industry, more and more circuit breaker cabinets are used, and there is a large demand for circuit breaker spring mechanisms relative to the industry. For the manufacturer, based on the structural design of the spring operating mechanism of the circuit breaker, an interference fit is required when the swing arm and the mechanism are assembled. As far as the current situation is concerned, many companies use a hammer to manually knock the swing arm onto the mechanism, which not only reduces the processing efficiency, but also easily damages the workpiece, and at the same time, the staff is easily injured. For the large demand in the circuit breaker spring operation mechanism market, we need an efficient and accurate automation equipment to improve the crimping fixture.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服现有技术的不足,提供了一种生产效率高、成品质量好以及能大大降低工作人员的劳动强度的机构摆臂压接治具。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and provide a mechanism swing arm crimping jig with high production efficiency, good product quality and greatly reduced labor intensity of workers.
本实用新型所采用的技术方案是:本实用新型包括安装板、设置在所述安装板上的夹具及设置在所述夹具上方的压接机构,所述夹具包括设置在所述安装板上的底板、若干个支撑杆、若干块限位板及底部支撑头,若干个所述支撑杆竖直设置在所述底板上,若干块所述限位板设置在所述底板上且位于若干个所述支撑杆包围圈的外侧,所述底部支撑头设置在所述底板上且位于若干个所述支撑杆包围圈内。The technical scheme adopted by the utility model is: the utility model includes a mounting plate, a clamp arranged on the mounting plate and a crimping mechanism arranged above the clamp, and the clamp includes a clamp arranged on the mounting plate Bottom plate, several support rods, several limit plates and bottom support heads, several support rods are vertically arranged on the bottom plate, several limit plates are arranged on the bottom plate and located in several The outer side of the enclosing circle of the support rods, the bottom support head is arranged on the bottom plate and located in the enclosing circles of several of the support rods.
进一步,所述底部支撑头的上方还设置有上压头,所述上压头的底部设有第一让位槽,所述上压头的侧部设有第二让位槽。Further, an upper pressure head is provided above the bottom support head, a first relief groove is provided at the bottom of the upper pressure head, and a second relief groove is provided at the side of the upper pressure head.
进一步,所述底部支撑头的上端设置有凸环。Further, the upper end of the bottom support head is provided with a convex ring.
进一步,所述支撑杆的底部设置有垫柱。Further, the bottom of the support rod is provided with a pad column.
进一步,所述压接机构包括位于所述夹具上方的基板、设置在所述基板上的驱动单元及与所述驱动单元传动连接的压接杆,所述压接杆的尾部与所述驱动单元传动连接,所述压接杆的头部穿过所述基板并设置有压板,所述压接机构还包括与所述驱动单元相连接的控制器,所述基板与所述安装板之间设置有若干个支撑柱。Further, the crimping mechanism includes a base plate located above the clamp, a drive unit arranged on the base plate, and a crimping rod connected to the drive unit in transmission, the tail of the crimping rod is connected to the drive unit transmission connection, the head of the crimping rod passes through the base plate and is provided with a pressing plate, the crimping mechanism also includes a controller connected to the drive unit, and a There are several support columns.
进一步,所述压板上固定设置有若干个导杆,所述导杆与所述基板滑动连接。Further, several guide rods are fixedly arranged on the pressing plate, and the guide rods are slidably connected with the base plate.
进一步,所述驱动单元为电机,或者为气缸,或者为液压缸。Further, the drive unit is a motor, or an air cylinder, or a hydraulic cylinder.
本实用新型的有益效果是:由于本实用新型采用了压接治具的设计,本实用新型包括安装板、设置在所述安装板上的夹具及设置在所述夹具上方的压接机构,所述夹具包括设置在所述安装板上的底板、若干个支撑杆、若干块限位板及底部支撑头,若干个所述支撑杆竖直设置在所述底板上,若干块所述限位板设置在所述底板上且位于若干个所述支撑杆包围圈的外侧,所述底部支撑头设置在所述底板上且位于若干个所述支撑杆包围圈内。可见,本实用新型与现有的装配技术相比,本实用新型采用机电一体化控制系统,完成摆臂到机构定位、自动压紧摆臂、保护零件外观。相比传统的手工装配摆臂,液压式的压接治具,大大削减了人力物力的消耗,给企业带来可观的经济收益。而且对产品的质量和外观有所保障,避免了人为操作带来的外观损坏和质量缺陷。此外和手工操作的相比,液压式的压接治具要比它省力很多,可以降低员工的操作劳动强度,大大的提升生产效率。The beneficial effects of the utility model are: because the utility model adopts the design of the crimping jig, the utility model includes a mounting plate, a clamp arranged on the mounting plate and a crimping mechanism arranged above the clamp, so The fixture includes a base plate arranged on the mounting plate, several support rods, several limit plates and bottom support heads, several support rods are vertically arranged on the base plate, and several limit plates The bottom support head is arranged on the bottom plate and located outside the enclosing circles of several support rods, and the bottom support head is arranged on the base plate and located in the enclosing circles of several support rods. It can be seen that compared with the existing assembly technology, the utility model adopts a mechatronics control system to complete the positioning of the swing arm to the mechanism, automatically compress the swing arm, and protect the appearance of the parts. Compared with the traditional hand-assembled swing arm, the hydraulic crimping fixture greatly reduces the consumption of manpower and material resources, and brings considerable economic benefits to the enterprise. Moreover, the quality and appearance of the product are guaranteed, and the appearance damage and quality defects caused by human operation are avoided. In addition, compared with manual operation, hydraulic crimping fixtures are much less labor-intensive, which can reduce the labor intensity of employees and greatly improve production efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型另一视角的结构示意图。Fig. 2 is a structural schematic view of another perspective of the utility model.
具体实施方式detailed description
如图1和图2所示,在本实施例中,本实用新型包括安装板1、设置在所述安装板1上的夹具2及设置在所述夹具2上方的压接机构3,所述夹具2包括设置在所述安装板1上的底板4、四个支撑杆5、两块限位板6及底部支撑头7,四个所述支撑杆5竖直设置在所述底板4上,两块块所述限位板6设置在所述底板4上且位于四个所述支撑杆5包围圈的外侧,所述底部支撑头7设置在所述底板4上且位于四个所述支撑杆5包围圈内。As shown in Figure 1 and Figure 2, in this embodiment, the utility model includes a mounting plate 1, a clamp 2 arranged on the mounting plate 1 and a crimping mechanism 3 arranged above the clamp 2, the The clamp 2 includes a base plate 4 arranged on the mounting plate 1, four support rods 5, two limit plates 6 and a bottom support head 7, and the four support rods 5 are vertically arranged on the base plate 4, The two limiting plates 6 are arranged on the bottom plate 4 and are located outside the surrounding circle of the four support rods 5, and the bottom support heads 7 are arranged on the bottom plate 4 and are located on the outside of the four support rods. 5 within the encirclement.
在本实施例中,所述底部支撑头7的上方还设置有上压头8,所述上压头8的底部设有第一让位槽9,所述上压头8的侧部设有第二让位槽10。In this embodiment, an upper pressing head 8 is provided above the bottom supporting head 7, the bottom of the upper pressing head 8 is provided with a first relief groove 9, and the side of the upper pressing head 8 is provided with The second gives way to slot 10.
在本实施例中,所述底部支撑头7的上端设置有凸环11。In this embodiment, the upper end of the bottom support head 7 is provided with a protruding ring 11 .
在本实施例中,所述支撑杆5的底部设置有垫柱12。In this embodiment, a pad column 12 is provided at the bottom of the support rod 5 .
在本实施例中,所述压接机构3包括位于所述夹具2上方的基板13、设置在所述基板13上的驱动单元14及与所述驱动单元14传动连接的压接杆15,所述压接杆15的尾部与所述驱动单元14传动连接,所述压接杆15的头部穿过所述基板13并设置有压板16,所述压接机构3还包括与所述驱动单元14相连接的控制器17。所述基板13与所述安装板1之间设置有四个支撑柱19。In this embodiment, the crimping mechanism 3 includes a base plate 13 located above the clamp 2, a drive unit 14 disposed on the base plate 13, and a crimping rod 15 that is transmission-connected to the drive unit 14, so that The tail portion of the crimping rod 15 is in transmission connection with the drive unit 14, the head of the crimping rod 15 passes through the base plate 13 and is provided with a pressing plate 16, and the crimping mechanism 3 also includes a 14 is connected to the controller 17 . Four supporting columns 19 are arranged between the base plate 13 and the mounting plate 1 .
所述驱动单元14为电机,或者为气缸,或者为液压缸。在本实施例中,所述驱动单元14为气缸。The drive unit 14 is a motor, or an air cylinder, or a hydraulic cylinder. In this embodiment, the driving unit 14 is an air cylinder.
在本实施例中,所述压板16上固定设置有若四个导杆18,所述导杆18与所述基板13滑动连接。In this embodiment, four guide rods 18 are fixedly arranged on the pressing plate 16 , and the guide rods 18 are slidably connected with the base plate 13 .
本实用新型的工作过程如下:先将机构与摆臂放置在所述夹具2上,所述控制器17控制所述驱动单元14向下驱动,所述上压头8抵达臂上表面后,所述上压头8以3吨力压入摆臂,持续一段时间后,所述驱动单元14向上复位,完成机构与摆臂的安装。The working process of the utility model is as follows: first, the mechanism and the swing arm are placed on the clamp 2, the controller 17 controls the driving unit 14 to drive downward, and after the upper pressing head 8 reaches the upper surface of the arm, the The upper pressing head 8 is pressed into the swing arm with a force of 3 tons. After a period of time, the drive unit 14 is reset upwards to complete the installation of the mechanism and the swing arm.
本实用新型应用于机构摆臂压接治具的技术领域。The utility model is applied to the technical field of crimping jigs for mechanism swing arms.
虽然本实用新型的实施例是以实际方案来描述的,但是并不构成对本实用新型含义的限制,对于本领域的技术人员,根据本说明书对其实施方案的修改及与其他方案的组合都是显而易见的。Although the embodiment of the utility model is described with the actual scheme, it does not constitute a limitation to the meaning of the utility model. For those skilled in the art, the modification of its implementation according to this description and the combination with other schemes are all Obvious.
Claims (7)
Priority Applications (1)
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CN201621231120.3U CN206200516U (en) | 2016-11-16 | 2016-11-16 | Mechanism's swing arm crimping jig |
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CN201621231120.3U CN206200516U (en) | 2016-11-16 | 2016-11-16 | Mechanism's swing arm crimping jig |
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CN201621231120.3U Expired - Fee Related CN206200516U (en) | 2016-11-16 | 2016-11-16 | Mechanism's swing arm crimping jig |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107335994A (en) * | 2017-08-23 | 2017-11-10 | 无锡康沃特变频电机有限公司 | Magnet steel enters steel bushing processing tool |
-
2016
- 2016-11-16 CN CN201621231120.3U patent/CN206200516U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107335994A (en) * | 2017-08-23 | 2017-11-10 | 无锡康沃特变频电机有限公司 | Magnet steel enters steel bushing processing tool |
CN107335994B (en) * | 2017-08-23 | 2023-12-05 | 无锡康沃特变频电机有限公司 | Magnetic steel entering steel sleeve processing tool |
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Granted publication date: 20170531 |