CN206200369U - A kind of automatic production process equipment is switched fast flexiblesystem - Google Patents
A kind of automatic production process equipment is switched fast flexiblesystem Download PDFInfo
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- CN206200369U CN206200369U CN201621010361.5U CN201621010361U CN206200369U CN 206200369 U CN206200369 U CN 206200369U CN 201621010361 U CN201621010361 U CN 201621010361U CN 206200369 U CN206200369 U CN 206200369U
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- switched fast
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Abstract
The utility model is switched fast flexiblesystem there is provided a kind of automatic production process equipment, mainly robot workstation is switched fast by multiple standard high flexibilities to constitute, each standard high flexibility is switched fast robot workstation includes being provided with the fast machine people of quick change rifle disk and processing systems, before fast machine people, processing systems lower section is provided with flexible quick change turntable, flexible quick change turntable flexible magic chuck installed above, it is switched fast in standard high flexibility and safety system is installed inside robot workstation, mounting process process equipment controller and PLC control system outside robot workstation are switched fast in standard high flexibility.Automatic production process equipment described in the utility model is switched fast flexiblesystem, effectively raises production efficiency, reduces the production switch time, reduces human input, strengthens security.
Description
Technical field
The utility model belongs to automated system field, is switched fast more particularly, to a kind of automatic production process equipment
Flexiblesystem.
Background technology
In automation equipment field, with the change of market demand side, it is desirable to which production equipment is required to most in short-term
Interior switching simultaneously meets the production of different product, and ensure product quality and switch speed.And different product is due to size, technique
Deng the difference of important parameter, so cannot switch over, do not know where to begin quicker.
In certain Automobile Welding robot production line project, customer requirement by dimensions 1700mm × 1150mm ×
The left and right threshold assembly of panoramic roofs assembly and the dimensions 450mm × 500mm × 850mm of 280mm and other difference rule
The rear bulkhead assembly of lattice different automobile types, top cover inner plate assembly, buttress brace assembly, front panel assembly and left and right wheel cover assembly own
These products carry out Flexible production in being arranged in same robot production line.
Because product category is excessively numerous and diverse, welding procedure divides into Y types welding procedure and I type welding procedures again, and size
Size has significantly difference again, and original robot production line planning mode and its equipment cannot substantially meet the need of client
Ask, so according to this project, researching and developing a kind of flexiblesystem that is switched fast of Welding Technology and Equipment, such high flexibility production
Line can help client's control cost and the carrying out of higher efficiency produces, and the Flexible production for also solving miscellaneous product is asked
Topic.
The content of the invention
In view of this, the utility model is directed to a kind of automatic production process equipment and is switched fast flexiblesystem, with
Different product is solved due to size, the difference of the important parameter such as technique, machine cannot be changed or the too slow problem of switch speed.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in：
A kind of automatic production process equipment is switched fast flexiblesystem, is mainly switched fast machine by multiple standard high flexibilities
Device people work station is constituted, and each standard high flexibility is switched fast robot workstation to be included being provided with quick change rifle disk and technique processing
The fast machine people of equipment, is provided with flexible quick change turntable before fast machine people, below processing systems, and flexible quick change turns
Platform flexible magic chuck installed above, is switched fast in standard high flexibility and safety system is installed inside robot workstation,
Mounting process process equipment controller and PLC control system, technique outside robot workstation are switched fast in standard high flexibility
Process equipment controller controls processing systems, and PLC control system control fast machine people, flexible quick change turntable and safety are protected
Protecting system.
Further, the quick change rifle disk includes robot side part and tool side part, robot side part and instrument
Sidepiece is divided into detachable connection, robot side part connection fast machine people, tool side part Joining Technology process equipment.
Further, the flexible quick change turntable includes system framework, the pneumatically or electrically jacking in system framework
Mechanism, pneumatic position-limit mechanism, power-driven conveyors structure, system framework two ends are provided with guide roller bar, and power-driven conveyors structure is arranged on
The pneumatically or electrically upside of lifting body, pneumatic position-limit mechanism is located at the downside of pneumatically or electrically lifting body, power-driven conveyors
The end of structure is provided with V-groove guiding mechanism, and system framework two ends are additionally provided with positioning and clamping mechanism, in the middle of the flexible quick change turntable
Rotating shaft is installed, rotating shaft is connected with electric rotating machine.
Further, the safety system includes the grating device and sector scanning protection device of periphery setting, week
Enclose the installation manual emergency stop device in many places.
Further, the PLC program framework of the PLC control system writes for unified, according to the work of each new product
Skill, the analysis of new technology product is completed by technique groups personnel's auxiliary process hash generator Hash jointly, calculates optimal standard
High flexibility is switched fast robot workstation using strategy, by program needed for new product according to set Standard compilation after generation
After good, after carrying out the debugging of committed step one by one, directly accessed so as to complete the configuration of new product with framing program framework.
Further, the high flexibility is switched fast the work that robot workstation is divided into kinds of processes according to equipment difference
Stand, mainly include welding procedure work station, coating technique work station, assembly technology work station, by removing between each work station
Fortune robot and robot running gear are linked.
Relative to prior art, a kind of automatic production process equipment described in the utility model is switched fast flexiblesystem
Have the advantage that：
(1) a kind of automatic production process equipment described in the utility model is switched fast flexiblesystem, effective to improve
Production efficiency, reduces production switch time, reduces human input, strengthens security.
(2) a kind of automatic production process equipment described in the utility model is switched fast flexiblesystem, changes flexible fast
When changing fixture, using power-driven conveyors structure, the labour intensity of workman is alleviated, improve the switch speed of flexible magic chuck.
Brief description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing being further understood to of the present utility model, and this practicality is new
The schematic description and description of type is used to explain the utility model, does not constitute to improper restriction of the present utility model.
In accompanying drawing：
Fig. 1 is switched fast flexiblesystem dimensional structure diagram for the welding equipment described in the utility model embodiment；
Fig. 2 is switched fast flexiblesystem top view for the welding equipment described in the utility model embodiment；
Fig. 3 is the fast machine people's structural representation described in the utility model embodiment；
Fig. 4 is the flexible quick change turntable structure schematic diagram described in the utility model embodiment.
Description of reference numerals：
1- processing systems controllers；2-PLC control systems；3- fast machine people；4- quick change rifle disks；41- robots
Side part；42- tool sides part；5- processing systems；6- flexibility magic chucks；7- flexibility quick change turntables；71- system frames
Frame；72- pneumatically or electrically lifting bodies；The pneumatic position-limit mechanisms of 73-；74- power-driven conveyors structures；75- positioning and clamping mechanisms；76-
Guide roller bar；77-V type groove guiding mechanisms；8- safety systems.
Specific embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the utility model can
To be mutually combined.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score,
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than instruction
Or imply that the device or element of meaning with specific orientation, with specific azimuth configuration and operation, therefore must not be understood that
It is to limitation of the present utility model.Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In description of the present utility model, unless separately
It is described, " multiple " is meant that two or more.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection；Can mechanically connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, can be by concrete condition understanding
State concrete meaning of the term in the utility model.
Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
High flexibility is switched fast the work station that robot workstation is divided into kinds of processes according to equipment difference, main to include weldering
Technological work station, coating technique work station, assembly technology work station are connect, transfer robot and machine are passed through between each work station
Device people's walking mechanism is linked.
As depicted in figs. 1 and 2, by taking welding procedure work station as an example, automatic production process equipment is explained further quick
Switching flexiblesystem.The automatic production process equipment is switched fast flexiblesystem, mainly quick by multiple standard high flexibilities
Switching robot workstation's composition, each standard high flexibility is switched fast robot workstation to be included being provided with the He of quick change rifle disk 4
The fast machine people 3 of lightweight soldering turret 5, before fast machine people 3, is provided with flexible quick change turntable 7 below lightweight soldering turret 5,
The flexible flexible quick change weld jig 6 installed above of quick change turntable 7, is switched fast inside robot workstation in standard high flexibility and pacifies
Dress safety system 8, is switched fast in standard high flexibility and intermediate frequency welding controller 1 and PLC is installed outside robot workstation
Control system 2, the control lightweight of intermediate frequency welding controller 1 soldering turret 5, PLC control system control fast machine people 3, flexible quick change
Turntable 7 and safety system 8.
As shown in figure 3, the quick change rifle disk 4 includes robot side part and tool side part, the He of robot side part 41
Tool side part 42 is detachable connection, and robot side part 41 connects fast machine people 3, the connection of tool side part 42 light weight
Change soldering turret 5.When crawl lightweight soldering turret 5 is needed, then entered by the robot side part 41 of quick change rifle disk 4 and tool side part 42
Row docking, realizes grasping movement.
As shown in Fig. 1, Fig. 2 and Fig. 4, flexible quick change turntable 7 includes system framework 71, pneumatic in system framework 71
Or electric jacking mechanism 72, pneumatic position-limit mechanism 73, power-driven conveyors structure 74, the two ends of the system framework 71 are provided with guide roller
Bar 76, the power-driven conveyors structure 74 is arranged on the upside of pneumatically or electrically lifting body 72, the pneumatic position-limit mechanism 73
In the downside of pneumatically or electrically lifting body 72, the end of the power-driven conveyors structure 74 is provided with V-groove guiding mechanism 77, described
The two ends of system framework 71 are additionally provided with positioning and clamping mechanism 75, and rotating shaft is installed in the middle of the flexible quick change turntable (7), and rotation turns
Axle is connected with electric rotating machine.When needing to change flexible quick change weld jig 6, workman is first by flexible quick change weld jig 6 from platform
Shifted onto on car on described power-driven conveyors structure 74, under motor driving, weld jig along framework two ends guide roller bar 76
Being transported to V-groove guiding mechanism 77 carries out Primary Location, after waiting pneumatic position-limit mechanism 73 to recall, pneumatically or electrically lifting body
72 can decline, and flexible quick change weld jig 6 will be fallen on system framework 71, afterwards again by the positioning clamping machine at framework two ends
The fixing flexible quick change weld jig 6 of structure 75.When the flexible quick change weld jig 6 for needing switching new, flexible quick change turntable 7 is automatic
The rotation new flexible quick change weld jig 6 of conveying by the lifting of lifting device and is fallen and is filled by being oriented to device location
Put to be directed to and use position, by positioner fixed position, whole process is automatically performed by PLC control system 2.
As depicted in figs. 1 and 2, the safety system 8 includes the grating device of periphery setting and sector scanning protection
Device, surrounding installs the manual emergency stop device in many places, when operating personnel enter behaviour in the case where being allowed without PLC control system 2
Make region or there is any object to enter robot production line non-active area, production line will be into automatic emergency stop state, Suo Youyun
Row equipment, including fast machine people 3, lightweight soldering turret 5, flexible quick change turntable 7 will stop at once with flexibility quick change weld jig 6
Only, it is necessary to equipment management personnel can continue production after resetting, so as to protect the operator will not to receive injury.
The PLC program framework of PLC control system 2 writes for unification, according to the technique of each new product, by technique groups people
Auxiliary process hash generator Hash completes the analysis of new technology product jointly, and calculates optimal welding strategy, will be new after generation
Product needed for program according to set Standard compilation it is good after, directly accessed with framing program framework, and closed one by one
The debugging of key step, so as to complete the configuration of new product.
As shown in Fig. 1, Fig. 2 and Fig. 3, standard high flexibility be switched fast robot workstation be divided into according to equipment difference it is various
The work station of technique, mainly includes welding procedure work station, coating technique work station, assembly technology work station, each work station
Between linked by transfer robot and robot running gear.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all at this
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of automatic production process equipment is switched fast flexiblesystem, it is characterised in that：Mainly by multiple standard high flexibilities
Robot workstation's composition is switched fast, each standard high flexibility is switched fast robot workstation to be included being provided with quick change rifle disk
(4) and processing systems (5) fast machine people (3), before fast machine people (3), processing systems (5) lower section set
Flexible quick change turntable (7), flexible quick change turntable (7) flexible magic chuck (6) installed above, is switched fast in standard high flexibility
Robot workstation installs safety system (8) in inside, is switched fast outside robot workstation in standard high flexibility and installed
Processing systems controller (1) and PLC control system (2), processing systems controller (1) control processing systems
(5), PLC control system controls fast machine people (3), flexible quick change turntable (7) and safety system (8).
2. automatic production process equipment according to claim 1 is switched fast flexiblesystem, it is characterised in that：It is described fast
Changing rifle disk (4) includes robot side part (41) and tool side part (42), robot side part (41) and tool side part
(42) it is detachable connection, robot side part (41) connects fast machine people (3), tool side part (42) Joining Technology adds
Construction equipment (5).
3. automatic production process equipment according to claim 1 is switched fast flexiblesystem, it is characterised in that：It is described soft
It is pneumatically or electrically lifting body (72) of property quick change turntable (7) including system framework (71), in system framework (71), pneumatic
Position-limit mechanism (73), power-driven conveyors structure (74), system framework (71) two ends are provided with guide roller bar (76), electronic conveying
Installed in the upside of pneumatically or electrically lifting body (72), pneumatic position-limit mechanism (73) is positioned at pneumatically or electrically jacking for mechanism (74)
The downside of mechanism (72), the end of the power-driven conveyors structure (74) is provided with V-groove guiding mechanism (77), system framework (71) two
End is provided with positioning and clamping mechanism (75), and rotating shaft is installed in the middle of the flexible quick change turntable (7), and rotating shaft is connected with rotation
Motor.
4. automatic production process equipment according to claim 1 is switched fast flexiblesystem, it is characterised in that：The peace
Grating device and sector scanning protection device that all risk insurance protecting system (8) is set including periphery, surrounding install the manual jerk dress in many places
Put.
5. automatic production process equipment according to claim 1 is switched fast flexiblesystem, it is characterised in that：It is described
The PLC program framework of PLC control system writes for unification, and according to the technique of each new product, by technique groups, personnel aid in
Process algorithms maker completes the analysis of new technology product jointly, and calculating optimal standard high flexibility, to be switched fast machine artificial
Make station using strategy, after generation by program needed for new product according to set Standard compilation it is good after, carry out committed step one by one
Debugging after, directly accessed so as to complete the configuration of new product with framing program framework.
6. automatic production process equipment according to claim 1 is switched fast flexiblesystem, it is characterised in that：The mark
Quasi- high flexibility is switched fast the work station that robot workstation is divided into kinds of processes according to equipment difference, mainly including welding procedure
Work station, coating technique work station, assembly technology work station, pass through transfer robot and robot row between each work station
Mechanism is walked to be linked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621010361.5U CN206200369U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic production process equipment is switched fast flexiblesystem |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621010361.5U CN206200369U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic production process equipment is switched fast flexiblesystem |
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| Publication Number | Publication Date |
|---|---|
| CN206200369U true CN206200369U (en) | 2017-05-31 |
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ID=58759420
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621010361.5U Active CN206200369U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic production process equipment is switched fast flexiblesystem |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181098A (en) * | 2016-08-31 | 2016-12-07 | 天津七所高科技有限公司 | A kind of automatic production process equipment is switched fast flexiblesystem |
| CN108044269A (en) * | 2017-12-29 | 2018-05-18 | 嘉兴君屹工程有限公司 | A kind of turntable switches storehouse |
| CN113084412A (en) * | 2021-04-30 | 2021-07-09 | 东莞市豪斯特热冲压技术有限公司 | Automobile door ring welding workstation |
-
2016
- 2016-08-31 CN CN201621010361.5U patent/CN206200369U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181098A (en) * | 2016-08-31 | 2016-12-07 | 天津七所高科技有限公司 | A kind of automatic production process equipment is switched fast flexiblesystem |
| CN108044269A (en) * | 2017-12-29 | 2018-05-18 | 嘉兴君屹工程有限公司 | A kind of turntable switches storehouse |
| CN113084412A (en) * | 2021-04-30 | 2021-07-09 | 东莞市豪斯特热冲压技术有限公司 | Automobile door ring welding workstation |
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