CN206192275U - Laser disk axle class part measuring appearance - Google Patents

Laser disk axle class part measuring appearance Download PDF

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CN206192275U
CN206192275U CN201621188413.8U CN201621188413U CN206192275U CN 206192275 U CN206192275 U CN 206192275U CN 201621188413 U CN201621188413 U CN 201621188413U CN 206192275 U CN206192275 U CN 206192275U
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laser head
shaft
guide rail
linear guide
motor
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王国民
王树刚
董良海
万夙鸣
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Wuxi Inspection And Testing Certification Research Institute Wuxi Metrology And Testing Institute Wuxi Fiber Inspection Center
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WUXI METROLOGICAL AND VERIFICATION TEST CENTER
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Abstract

本实用新型提供一种激光盘轴类零件测量仪,包括底座,在底座上的一侧设有横向电机、第一直线导轨、立柱;横向电机位于立柱外侧,用于驱动第一直线导轨,立柱的底部安装在第一直线导轨上;在底座上的另一侧设有转轴电机、转动主轴;转轴电机通过电机支架安装在底座上,转轴电机的输出轴向上连接转动主轴;转动主轴的顶端连接待测零件的工装件;在立柱上朝向转动主轴的一侧设有第二直线导轨、激光头支架、升降电机;第二直线导轨安装在立柱侧面,激光头支架安装在第二直线导轨上,升降电机安装在激光头支架上,用于驱动第二直线导轨并带动激光头支架上下移动;激光头支架上设有激光头。本测量仪实现了盘轴类零件检测的自动化,检测精度高。

The utility model provides a measuring instrument for laser disk shaft parts, which includes a base, and one side of the base is provided with a transverse motor, a first linear guide rail and a column; the transverse motor is located outside the column and is used to drive the first linear guide rail , the bottom of the column is installed on the first linear guide rail; the other side of the base is provided with a rotating shaft motor and a rotating main shaft; the rotating shaft motor is installed on the base through a motor bracket, and the output shaft of the rotating shaft motor is connected to the rotating main shaft; The top of the main shaft is connected to the tooling of the part to be tested; on the side of the column facing the rotating main shaft, there are a second linear guide rail, a laser head bracket, and a lifting motor; the second linear guide rail is installed on the side of the column, and the laser head bracket is installed on the second On the linear guide rail, the lifting motor is installed on the laser head bracket, which is used to drive the second linear guide rail and drive the laser head bracket to move up and down; the laser head bracket is provided with a laser head. The measuring instrument realizes the automation of the detection of disk and shaft parts, and has high detection accuracy.

Description

激光盘轴类零件测量仪Laser disk shaft parts measuring instrument

技术领域technical field

本实用新型涉及一种专用测量设备,尤其是一种盘轴类零件测量仪。The utility model relates to a special measuring device, in particular to a measuring instrument for disk shaft parts.

背景技术Background technique

盘类零件和轴类零件在加工过程中或者加工完成后,需要检测多个技术指标,比如盘类零件圆度、厚度、上下表面的平面度、轴向和径向的跳动等;During or after the processing of disk parts and shaft parts, multiple technical indicators need to be tested, such as the roundness, thickness, flatness of the upper and lower surfaces of the disk parts, axial and radial runout, etc.;

这些技术指标以往依靠人工检测,一方面较为繁琐,另一方面人工判读检测数据也容易带来误差;因此需要一种专用的设备,能够自动对盘轴类零件进行检测。In the past, these technical indicators relied on manual inspection, which was cumbersome on the one hand, and on the other hand, manual interpretation of the inspection data was prone to errors; therefore, a special equipment was needed to automatically inspect the disk and shaft parts.

发明内容Contents of the invention

针对现有技术中存在的不足,本实用新型提供一种激光盘轴类零件测量仪,能够检测盘轴类零件的多种技术指标,实现了检测的自动化,检测精度高,通用性好。本实用新型采用的技术方案是:Aiming at the deficiencies in the prior art, the utility model provides a measuring instrument for laser disk and shaft parts, which can detect various technical indicators of the disk and shaft parts, realizes the automation of detection, has high detection accuracy and good versatility. The technical scheme that the utility model adopts is:

一种激光盘轴类零件测量仪,包括底座,A measuring instrument for laser disk shaft parts, including a base,

在底座上的一侧设有横向电机、第一直线导轨、立柱;横向电机位于立柱外侧,用于驱动第一直线导轨,立柱的底部安装在第一直线导轨上,在横向电机的驱动下,第一直线导轨带动立柱能够横向移动;One side of the base is provided with a horizontal motor, a first linear guide rail, and a column; the horizontal motor is located outside the column and is used to drive the first linear guide rail, and the bottom of the column is installed on the first linear guide rail. Driven, the first linear guide rail drives the column to move laterally;

在底座上的另一侧设有转轴电机、转动主轴;转轴电机通过电机支架安装在底座上,转轴电机的输出轴向上连接转动主轴;转动主轴的顶端连接待测零件的工装件;The other side of the base is provided with a rotating shaft motor and a rotating shaft; the rotating shaft motor is installed on the base through a motor bracket, and the output shaft of the rotating shaft motor is connected to the rotating shaft; the top of the rotating shaft is connected to the tooling of the part to be measured;

在立柱上朝向转动主轴的一侧设有第二直线导轨、激光头支架、升降电机;第二直线导轨安装在立柱侧面,激光头支架安装在第二直线导轨上,升降电机安装在激光头支架上,用于驱动第二直线导轨并带动激光头支架上下移动;On the side of the column facing the rotating spindle, there are a second linear guide rail, a laser head bracket, and a lifting motor; the second linear guide rail is installed on the side of the column, the laser head bracket is installed on the second linear guide rail, and the lifting motor is installed on the laser head bracket on, used to drive the second linear guide rail and drive the laser head bracket to move up and down;

激光头支架上设有用于检测待测零件的至少一个激光头;激光头的输出信号发送给主控制器。The laser head bracket is provided with at least one laser head for detecting the part to be tested; the output signal of the laser head is sent to the main controller.

进一步地,激光头支架具有向转动主轴方向延伸的上伸展部和下伸展部,用于检测待测零件的激光头包括上激光头和下激光头,上激光头和下激光头相对而设,分别位于上伸展部和下伸展部上。Further, the laser head bracket has an upper extension part and a lower extension part extending in the direction of the main axis of rotation, and the laser head used to detect the part to be tested includes an upper laser head and a lower laser head, and the upper laser head and the lower laser head are arranged opposite to each other. on the upper and lower stretches respectively.

进一步地,激光头支架上朝向转动主轴方向的侧面还设有一个侧激光头。Further, a side laser head is provided on the side of the laser head bracket facing the direction of the main axis of rotation.

进一步地,所述工装件包括安装转动主轴顶端的转台。Further, the tooling includes a turntable on which the top end of the rotating main shaft is installed.

进一步地,所述工装件包括两个顶针,一个顶针安装在转动主轴顶端,另一个顶针位于待测轴类零件上端,两个顶针上下将待测轴类零件夹持住。Further, the tooling part includes two thimbles, one thimble is installed on the top of the rotating spindle, and the other thimble is located on the upper end of the shaft part to be measured, and the two thimbles clamp the shaft part to be measured up and down.

进一步地,升降电机安装在激光头支架顶部。Further, the lifting motor is installed on the top of the laser head support.

本实用新型的优点在于:The utility model has the advantages of:

1)多个激光头可以调整检测位置。1) Multiple laser heads can adjust the detection position.

2)可安装转盘用于盘类零件检测,也可安装两顶针用于轴类零件检测。2) A turntable can be installed for the detection of disk parts, and two thimbles can also be installed for the detection of shaft parts.

3)测量精度高,在良好的运行下可以达到微米级精度。3) The measurement accuracy is high, and it can reach micron-level accuracy under good operation.

附图说明Description of drawings

图1为本实用新型的结构组成示意图。Fig. 1 is the structural composition schematic diagram of the present utility model.

具体实施方式detailed description

下面结合具体附图和实施例对本实用新型作进一步说明。Below in conjunction with specific accompanying drawing and embodiment the utility model is further described.

实施例一,如图1所示,Embodiment 1, as shown in Figure 1,

本实施例提供的激光盘轴类零件测量仪,包括底座1;The measuring instrument for laser disc shaft parts provided in this embodiment includes a base 1;

在底座1上的一侧设有横向电机7、第一直线导轨11、立柱2;横向电机7位于立柱2外侧,用于驱动第一直线导轨11,立柱2的底部安装在第一直线导轨11上,在横向电机7的驱动下,第一直线导轨11带动立柱2能够横向移动;横向电机7具体可通过丝杠传动机构驱动第一直线导轨11;One side on the base 1 is provided with a transverse motor 7, a first linear guide rail 11, and a column 2; On the linear guide rail 11, driven by the transverse motor 7, the first linear guide rail 11 drives the column 2 to move laterally; the transverse motor 7 can specifically drive the first linear guide rail 11 through a screw drive mechanism;

在底座1上的另一侧设有转轴电机5、转动主轴3;转轴电机5通过电机支架安装在底座1上,转轴电机5的输出轴向上连接转动主轴3;转动主轴3的顶端连接转盘4;待测盘类零件可放置在转盘4上;The other side on the base 1 is provided with a rotating shaft motor 5 and a rotating main shaft 3; the rotating shaft motor 5 is installed on the base 1 through a motor bracket, and the output shaft of the rotating shaft motor 5 is connected to the rotating main shaft 3; the top of the rotating shaft 3 is connected to the turntable 4; The disc parts to be tested can be placed on the turntable 4;

在立柱2上朝向转动主轴3的一侧设有第二直线导轨12、激光头支架13、升降电机6;第二直线导轨12安装在立柱2侧面,激光头支架13安装在第二直线导轨12顶部,升降电机6安装在激光头支架13上,用于驱动第二直线导轨12并带动激光头支架13上下移动;升降电机6亦可通过丝杠传动机构驱动第二直线导轨12;A second linear guide rail 12, a laser head bracket 13, and a lifting motor 6 are provided on the side of the column 2 facing the rotating main shaft 3; the second linear guide rail 12 is installed on the side of the column 2, and the laser head bracket 13 is installed on the second linear guide rail 12 At the top, the lifting motor 6 is installed on the laser head bracket 13, which is used to drive the second linear guide rail 12 and drive the laser head bracket 13 to move up and down; the lifting motor 6 can also drive the second linear guide rail 12 through the screw drive mechanism;

激光头支架13具有向转动主轴3方向延伸的上伸展部131和下伸展部132,用于检测待测零件的激光头包括上激光头8和下激光头9,上激光头8和下激光头9相对而设,分别位于上伸展部131和下伸展部132上。激光头支架13上朝向转动主轴3方向的侧面还设有一个侧激光头10。The laser head support 13 has an upper extension 131 and a lower extension 132 extending toward the rotation spindle 3, and the laser head for detecting the part to be measured includes an upper laser head 8 and a lower laser head 9, and an upper laser head 8 and a lower laser head 9 are arranged oppositely, and are located on the upper stretching portion 131 and the lower stretching portion 132 respectively. A side laser head 10 is also provided on the side of the laser head support 13 facing the direction of the rotating spindle 3 .

本实用新型还包括一个主控制器,各激光头的输出信号发送给主控制器;主控制器可控制各电机的转动;The utility model also includes a main controller, the output signal of each laser head is sent to the main controller; the main controller can control the rotation of each motor;

上述底座1和立柱2的材料都选用花岗石,性能稳定,不变形;The above-mentioned base 1 and column 2 are made of granite, which has stable performance and no deformation;

对盘类零件检测时,将盘类零件放置在转盘4上,然后启动本测量仪;When detecting disk parts, place the disk parts on the turntable 4, and then start the measuring instrument;

盘类零件圆度、和径向的跳动可以通过侧激光头10的输出信号测量出;The roundness and radial runout of disc parts can be measured through the output signal of the side laser head 10;

盘类零件的厚度、上下表面的平面度、和轴向的跳动可以通过上激光头8和下激光头9的输出信号测量出;The thickness of the disk parts, the flatness of the upper and lower surfaces, and the axial runout can be measured through the output signals of the upper laser head 8 and the lower laser head 9;

实施例二,Embodiment two,

实施例二中,待测零件的工装件与实施例一中的转台4不同,其余部分相同。与待测轴类零件配套的工装件包括两个顶针,一个顶针安装在转动主轴3顶端,另一个顶针位于待测轴类零件上端,两个顶针上下将待测轴类零件夹持住。In the second embodiment, the tooling of the part to be tested is different from the turntable 4 in the first embodiment, and the rest are the same. The tooling parts matched with the shaft parts to be measured include two thimbles, one of which is installed on the top of the rotating main shaft 3, and the other thimble is located at the upper end of the shaft parts to be measured, and the two thimbles clamp the shaft parts to be measured up and down.

轴类零件的圆度、和径向的跳动可以通过侧激光头10的输出信号测量出;The roundness and radial runout of shaft parts can be measured through the output signal of the side laser head 10;

对于短轴类零件,或者具有台阶的轴类零件,如果待测轴类零件的部分可伸入上激光头8和下激光头9之间的空间,则还可以测量此部分的厚度(或台阶厚度)、平面度等技术指标。For short shaft parts, or shaft parts with steps, if the part of the shaft part to be measured can extend into the space between the upper laser head 8 and the lower laser head 9, the thickness of this part (or the step) can also be measured Thickness), flatness and other technical indicators.

主控制器判断各技术指标是否符合要求。The main controller judges whether each technical index meets the requirements.

盘轴类零件测量仪主要检测非透明圆盘类、轴类零件的圆度和厚度,直径,跳动等几何尺寸。为机械制造圆盘类、轴类零件等需高精度检测,特别是同一类精密件多项目检测提供了高性价比的解决方案。The disk and shaft parts measuring instrument mainly detects the roundness, thickness, diameter, runout and other geometric dimensions of non-transparent disc and shaft parts. It provides a cost-effective solution for high-precision testing of discs and shaft parts in mechanical manufacturing, especially for multi-item testing of the same type of precision parts.

Claims (6)

1.一种激光盘轴类零件测量仪,包括底座(1),其特征在于:1. A measuring instrument for laser disk shaft parts, comprising a base (1), characterized in that: 在底座(1)上的一侧设有横向电机(7)、第一直线导轨(11)、立柱(2);横向电机(7)位于立柱(2)外侧,用于驱动第一直线导轨(11),立柱(2)的底部安装在第一直线导轨(11)上,在横向电机(7)的驱动下,第一直线导轨(11)带动立柱(2)能够横向移动;One side of the base (1) is provided with a transverse motor (7), a first linear guide rail (11), and a column (2); the transverse motor (7) is located outside the column (2) and is used to drive the first linear The guide rail (11), the bottom of the column (2) is installed on the first linear guide rail (11), under the drive of the transverse motor (7), the first linear guide rail (11) drives the column (2) to move laterally; 在底座(1)上的另一侧设有转轴电机(5)、转动主轴(3);转轴电机(5)通过电机支架安装在底座(1)上,转轴电机(5)的输出轴向上连接转动主轴(3);转动主轴(3)的顶端连接待测零件的工装件;The other side on the base (1) is provided with a rotating shaft motor (5) and a rotating main shaft (3); the rotating shaft motor (5) is installed on the base (1) through a motor bracket, and the output shaft of the rotating shaft motor (5) is upward connected to the rotating main shaft (3); the top of the rotating main shaft (3) is connected to the tooling of the part to be measured; 在立柱(2)上朝向转动主轴(3)的一侧设有第二直线导轨(12)、激光头支架(13)、升降电机(6);第二直线导轨(12)安装在立柱(2)侧面,激光头支架(13)安装在第二直线导轨(12)上,升降电机(6)安装在激光头支架(13)上,用于驱动第二直线导轨(12)并带动激光头支架(13)上下移动;Be provided with the second linear guide rail (12), laser head support (13), lifting motor (6) toward the side of rotating main shaft (3) on the column (2); The second linear guide rail (12) is installed on the column (2) ) side, the laser head bracket (13) is installed on the second linear guide rail (12), and the lifting motor (6) is installed on the laser head bracket (13), which is used to drive the second linear guide rail (12) and drive the laser head bracket (13) move up and down; 激光头支架(13)上设有用于检测待测零件的至少一个激光头;激光头的输出信号发送给主控制器。The laser head bracket (13) is provided with at least one laser head for detecting parts to be tested; the output signal of the laser head is sent to the main controller. 2.如权利要求1所述的激光盘轴类零件测量仪,其特征在于,2. The measuring instrument for laser disk shaft parts as claimed in claim 1, characterized in that, 激光头支架(13)具有向转动主轴(3)方向延伸的上伸展部(131)和下伸展部(132),用于检测待测零件的激光头包括上激光头(8)和下激光头(9),上激光头(8)和下激光头(9)相对而设,分别位于上伸展部(131)和下伸展部(132)上。The laser head support (13) has an upper stretching part (131) and a lower stretching part (132) extending toward the direction of the main axis of rotation (3), and the laser head for detecting parts to be tested includes an upper laser head (8) and a lower laser head (9), the upper laser head (8) and the lower laser head (9) are arranged oppositely, and are located on the upper stretching part (131) and the lower stretching part (132) respectively. 3.如权利要求1所述的激光盘轴类零件测量仪,其特征在于,3. The measuring instrument for laser disk shaft parts as claimed in claim 1, characterized in that, 激光头支架(13)上朝向转动主轴(3)方向的侧面还设有一个侧激光头(10)。A side laser head (10) is also provided on the side of the laser head support (13) facing the direction of the rotating main shaft (3). 4.如权利要求1所述的激光盘轴类零件测量仪,其特征在于,4. The measuring instrument for laser disk shaft parts as claimed in claim 1, characterized in that, 所述工装件包括安装转动主轴(3)顶端的转台(4)。The tooling part includes a turntable (4) on which the top of the rotating main shaft (3) is installed. 5.如权利要求1所述的激光盘轴类零件测量仪,其特征在于,5. The measuring instrument for laser disc shaft parts as claimed in claim 1, characterized in that, 所述工装件包括两个顶针,一个顶针安装在转动主轴(3)顶端,另一个顶针位于待测轴类零件上端,两个顶针上下将待测轴类零件夹持住。The tooling part includes two thimbles, one thimble is installed on the top of the rotating main shaft (3), the other thimble is located on the upper end of the shaft part to be measured, and the two thimbles clamp the shaft part to be measured up and down. 6.如权利要求1所述的激光盘轴类零件测量仪,其特征在于,6. The measuring instrument for laser disk shaft parts as claimed in claim 1, characterized in that, 升降电机(6)安装在激光头支架(13)顶部。The lifting motor (6) is installed on the laser head support (13) top.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106352796A (en) * 2016-11-04 2017-01-25 无锡市计量检定测试中心 Laser disc shaft part measuring instrument
CN109000593A (en) * 2018-06-21 2018-12-14 上海先方半导体有限公司 A kind of gauge device verifying thimble coplanarity
CN113375624A (en) * 2021-07-07 2021-09-10 中国汽车工程研究院股份有限公司 Measurement and data processing method for brake disc DTV of commercial vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106352796A (en) * 2016-11-04 2017-01-25 无锡市计量检定测试中心 Laser disc shaft part measuring instrument
CN109000593A (en) * 2018-06-21 2018-12-14 上海先方半导体有限公司 A kind of gauge device verifying thimble coplanarity
CN113375624A (en) * 2021-07-07 2021-09-10 中国汽车工程研究院股份有限公司 Measurement and data processing method for brake disc DTV of commercial vehicle

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