CN206191933U - Take electric water heater control system of relay fault feedback function - Google Patents

Take electric water heater control system of relay fault feedback function Download PDF

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CN206191933U
CN206191933U CN201621041223.3U CN201621041223U CN206191933U CN 206191933 U CN206191933 U CN 206191933U CN 201621041223 U CN201621041223 U CN 201621041223U CN 206191933 U CN206191933 U CN 206191933U
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relay
chip microcomputer
communication module
leakage protection
water heater
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余少言
仇明贵
袁小纳
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Guangdong Macro Gas Appliance Co Ltd
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Guangdong Macro Gas Appliance Co Ltd
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Abstract

本实用新型公开一种带继电器故障反馈功能的电热水器控制系统,包括:可自动断开、复位的三极漏电保护插头电源线,单片机,电加热器,继电器,用来实现强弱电隔离和通讯的隔离通讯模块,以及继电器反馈电路;所述三极漏电保护插头电源线连接在电热水器的供电线路上;所述继电器连接在三极漏电保护插头电源线与电加热器之间;所述单片机通过驱动电路与继电器信号连接,用来控制继电器的吸合或断开;所述隔离通讯模块与单片机、三极漏电保护插头电源线信号连接;所述继电器反馈电路连接在继电器与单片机之间。当继电器在使用过程中出现故障不能正常断开时,自动切断电热水器的电源,保证用户使用安全。

The utility model discloses an electric water heater control system with a relay fault feedback function, comprising: a three-pole electric leakage protection plug power cord that can be automatically disconnected and reset, a single-chip microcomputer, an electric heater, and a relay, which are used to realize strong and weak current isolation and An isolated communication module for communication, and a relay feedback circuit; the power line of the three-pole leakage protection plug is connected to the power supply line of the electric water heater; the relay is connected between the power line of the three-pole leakage protection plug and the electric heater; The single-chip microcomputer is connected with the relay signal through the drive circuit to control the pull-in or disconnection of the relay; the isolated communication module is connected with the single-chip microcomputer and the three-pole leakage protection plug power line signal; the relay feedback circuit is connected between the relay and the single-chip microcomputer . When the relay fails to be disconnected normally during use, it will automatically cut off the power supply of the electric water heater to ensure the safety of users.

Description

一种带继电器故障反馈功能的电热水器控制系统A Control System of Electric Water Heater with Relay Fault Feedback Function

技术领域technical field

本实用新型涉及电热水控制技术领域,尤其涉及一种带继电器故障反馈功能的电热水器控制系统。The utility model relates to the technical field of electric hot water control, in particular to an electric water heater control system with relay fault feedback function.

背景技术Background technique

现有技术是通过单片机控制驱动电路来实现继电器的吸合或断开,电加热器接继电器的输入输出端,单片机通过驱动电路控制继电器的吸合与断开,间接控制电加热器的导通与关闭。但是当负载瞬时接通时,会产生数倍于工作电流的冲击电流,冲击电流易使继电器触点发生熔融而粘黏,导致负载不受控制而不能正常断开,存在安全隐患。In the prior art, the pull-in or disconnection of the relay is realized by controlling the driving circuit of the single-chip microcomputer, and the electric heater is connected to the input and output terminals of the relay. with off. However, when the load is switched on instantaneously, an inrush current several times higher than the working current will be generated. The inrush current will easily cause the contacts of the relay to melt and stick, causing the load to be uncontrolled and unable to be disconnected normally, posing a safety hazard.

实用新型内容Utility model content

针对现有技术中存在的问题,本实用新型的目的在于提供一种安全性好的、带继电器故障反馈功能的电热水器控制系统。Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an electric water heater control system with good safety and relay fault feedback function.

为达到以上目的,本实用新型采用如下技术方案。In order to achieve the above object, the utility model adopts the following technical solutions.

一种带继电器故障反馈功能的电热水器控制系统,其特征在于,包括:可自动断开、复位的三极漏电保护插头电源线,单片机,电加热器,继电器,用来实现强弱电隔离和通讯的隔离通讯模块,以及继电器反馈电路;所述三极漏电保护插头电源线连接在电热水器的供电线路上;所述继电器连接在三极漏电保护插头电源线与电加热器之间,用来控制电加热器的电路通断;所述单片机通过驱动电路与继电器信号连接,用来控制继电器的吸合或断开;所述隔离通讯模块与单片机、三极漏电保护插头电源线信号连接,并根据单片机发出的指令控制三极漏电保护插头电源线的三极断开或闭合;所述继电器反馈电路连接在继电器与单片机之间。An electric water heater control system with a relay fault feedback function is characterized in that it includes: a three-pole leakage protection plug power cord that can be automatically disconnected and reset, a single-chip microcomputer, an electric heater, and a relay to realize the isolation of strong and weak currents and communication isolation communication module, and a relay feedback circuit; the power cord of the three-pole leakage protection plug is connected to the power supply line of the electric water heater; the relay is connected between the power cord of the three-pole leakage protection plug and the electric heater for Control the on-off circuit of the electric heater; the single-chip microcomputer is connected with the relay signal through the drive circuit to control the pull-in or disconnection of the relay; the isolated communication module is connected with the single-chip microcomputer and the three-pole leakage protection plug power line signal, and The three poles of the power line of the three-pole leakage protection plug are controlled to be disconnected or closed according to the instructions sent by the single-chip computer; the relay feedback circuit is connected between the relay and the single-chip computer.

作为改进地,所述继电器包括第一继电器和第二继电器,所述第一继电器连接在三极漏电保护插头电源线的L极与电加热器正极之间,所述第二继电器连接在三极漏电保护插头电源线的N极与电加热器负极之间,所述单片机通过驱动电路与第一继电器、第二继电器信号连接,用来控制第一继电器、第二继电器的吸合或断开,所述继电器反馈电路同时与第一继电器、第二继电器连接。As an improvement, the relay includes a first relay and a second relay, the first relay is connected between the L pole of the power cord of the three-pole leakage protection plug and the positive pole of the electric heater, and the second relay is connected between the three-pole Between the N pole of the leakage protection plug power line and the negative pole of the electric heater, the single-chip microcomputer is connected to the first relay and the second relay signal through the drive circuit, and is used to control the pull-in or disconnection of the first relay and the second relay, The relay feedback circuit is connected with the first relay and the second relay at the same time.

作为改进地,所述隔离通讯模块为能实现强弱电的隔离和通讯的光电耦合器。As an improvement, the isolation communication module is a photocoupler capable of isolation and communication of strong and weak electricity.

作为改进地,所述隔离通讯模块与单片机、三极漏电保护插头电源线之间通过通讯线连接;或,所述隔离通讯模块与单片机、三极漏电保护插头电源线之间通过无线通讯模块通讯。As an improvement, the isolated communication module is connected with the single-chip microcomputer and the power cord of the three-pole leakage protection plug through a communication line; or, the communication between the isolated communication module and the single-chip microcomputer and the power cord of the three-pole leakage protection plug is through a wireless communication module .

作为改进地,所述隔离通讯模块设置在电热水器机身上或三极漏电保护插头电源线上或集成在单片机上。As an improvement, the isolation communication module is arranged on the body of the electric water heater or on the power line of the three-pole leakage protection plug or integrated on the single-chip microcomputer.

作为改进地,所述无线通讯模块为RF射频模块、Modbus通信模块、ZigBee通信模块、蓝牙通信模块或WiFi通信模块。As an improvement, the wireless communication module is an RF radio frequency module, a Modbus communication module, a ZigBee communication module, a Bluetooth communication module or a WiFi communication module.

作为改进地,在单片机上连接有显示屏和主控板,在主控板上设有人机交互用的按键和红外线遥控器信号接收头。As an improvement, a display screen and a main control board are connected to the single-chip microcomputer, and buttons for human-computer interaction and an infrared remote control signal receiving head are arranged on the main control board.

作为改进地,继电器正常工作时,单片机通过驱动电路控制继电器吸合,继电器吸合后,继电器反馈电路给单片机发送反馈信号,电热水器控制系统正常工作;当单片机通过驱动电路使继电器断开,继电器断开后继电器反馈信号消失,单片机检测到后,判定系统为正常工作状态;当继电器触点出现粘黏时,单片机通过驱动电路控制继电器断开,继电器因触点粘黏无法断开,继电器反馈电路持续向单片机发送反馈信号,单片机检测到后,判定电热水器系统为异常工作状态,通过隔离通讯模块与三极漏电保护插头电源线通讯,使三极漏电保护插头电源线跳闸,热水器电源三极断开。As an improvement, when the relay is working normally, the single-chip microcomputer controls the relay to pull in through the driving circuit. After the relay is pulled in, the relay feedback circuit sends a feedback signal to the single-chip microcomputer, and the electric water heater control system works normally; when the single-chip microcomputer turns off the relay through the driving circuit, the relay After the disconnection, the feedback signal of the relay disappears, and the single-chip microcomputer determines that the system is in a normal working state after detection; when the relay contacts are sticky, the single-chip microcomputer controls the relay to disconnect through the drive circuit, and the relay cannot be disconnected due to the sticky contacts, and the relay feedback The circuit continues to send feedback signals to the single-chip microcomputer. After the single-chip microcomputer detects it, it determines that the electric water heater system is in an abnormal working state. Through the communication between the isolated communication module and the power line of the three-pole leakage protection plug, the power line of the three-pole leakage protection plug is tripped, and the power supply of the water heater is three-pole. disconnect.

本实用新型的有益效果是:The beneficial effects of the utility model are:

通过设置继电器反馈电路和自动切断的漏电保护插头;当继电器在使用过程中出现故障不能正常断开时,反馈电路给单片机传递信号,单片机检测到信号后,发送断电指令给漏保,漏保跳闸,切断电热水器的电源,有效防止触电和火灾等事故的发生,提高了用户使用时的安全性能。By setting the relay feedback circuit and the leakage protection plug that is automatically cut off; when the relay fails to be disconnected normally during use, the feedback circuit transmits a signal to the single-chip microcomputer. After the single-chip microcomputer detects the signal, it sends a power-off command to the leakage protection. Tripping, cutting off the power supply of the electric water heater, effectively preventing accidents such as electric shock and fire, and improving the safety performance of users when using it.

附图说明Description of drawings

图1所示为本实用新型提供的电热水器控制系统结构示意图。Fig. 1 is a schematic structural diagram of the electric water heater control system provided by the utility model.

附图标记说明:Explanation of reference signs:

1:三极漏电保护插头电源线,2:单片机,3:电加热器,4:继电器,5:隔离通讯模块,6:继电器反馈电路,7:供电线路,8:显示屏和主控板。1: Three-pole leakage protection plug power cord, 2: Single-chip microcomputer, 3: Electric heater, 4: Relay, 5: Isolated communication module, 6: Relay feedback circuit, 7: Power supply line, 8: Display screen and main control board.

4-1:第一继电器,4-2:第二继电器。4-1: first relay, 4-2: second relay.

具体实施方式detailed description

为方便本领域技术人员更好地理解本实用新型的实质,下面结合附图对本实用新型的具体实施方式进行详细阐述。In order to facilitate those skilled in the art to better understand the essence of the utility model, the specific implementation of the utility model will be described in detail below in conjunction with the accompanying drawings.

如图1所示,一种带继电器故障反馈功能的电热水器控制系统,包括:可自动断开、复位的三极漏电保护插头电源线1,单片机2,电加热器3,继电器4,用来实现强弱电隔离和通讯的隔离通讯模块5,以及继电器反馈电路6。As shown in Figure 1, an electric water heater control system with a relay fault feedback function includes: a three-pole leakage protection plug power cord 1 that can be automatically disconnected and reset, a single-chip microcomputer 2, an electric heater 3, and a relay 4 for An isolation communication module 5 and a relay feedback circuit 6 for realizing strong and weak current isolation and communication.

其中,所述三极漏电保护插头电源线1连接在电热水器的供电线路7上。所述继电器4连接在三极漏电保护插头电源线1与电加热器3之间,用来控制电加热器3的电路通断。所述单片机2通过驱动电路与继电器4信号连接,用来控制继电器4的吸合或断开。所述隔离通讯模块5与单片机2、三极漏电保护插头电源线1信号连接,并根据单片机2发出的指令控制三极漏电保护插头电源线1的三极断开或闭合;所述继电器反馈电路6连接在继电器4与单片机2之间,用来反馈继电器4的工作状态。Wherein, the power line 1 of the three-pole leakage protection plug is connected to the power supply line 7 of the electric water heater. The relay 4 is connected between the three-pole leakage protection plug power line 1 and the electric heater 3, and is used to control the electric heater 3 on and off. The single-chip microcomputer 2 is connected to the relay 4 through a drive circuit for signal connection, and is used to control the pull-in or disconnection of the relay 4 . The isolated communication module 5 is connected to the signal of the single-chip microcomputer 2 and the three-pole leakage protection plug power line 1, and controls the three poles of the three-pole leakage protection plug power line 1 to be disconnected or closed according to the instructions issued by the single-chip microcomputer 2; the relay feedback circuit 6 is connected between the relay 4 and the single-chip microcomputer 2, and is used to feedback the working state of the relay 4.

实际工作时,单片机2通过驱动电路控制继电器4吸合,继电器4吸合后,继电器反馈电路6给单片机2发送反馈信号,电热水器控制系统正常工作。当单片机2通过驱动电路使继电器4断开,继电器4断开后继电器反馈信号消失,单片机2检测到后,判定系统为正常工作状态;当继电器4触点出现粘黏时,单片机2通过驱动电路控制继电器4断开,继电器4因触点粘黏无法断开,继电器反馈电路6持续向单片机2发送反馈信号,单片机2检测到后,判定电热水器系统为异常工作状态,通过隔离通讯模块5与三极漏电保护插头电源线1通讯,使三极漏电保护插头电源线1跳闸,热水器电源三极断开,保障热水器的使用安全。During actual work, the single-chip microcomputer 2 controls the relay 4 to pull in through the driving circuit. After the relay 4 is pulled in, the relay feedback circuit 6 sends a feedback signal to the single-chip microcomputer 2, and the electric water heater control system works normally. When the single-chip microcomputer 2 disconnects the relay 4 through the driving circuit, the relay feedback signal disappears after the relay 4 is disconnected, and after the single-chip microcomputer 2 detects it, it is judged that the system is in a normal working state; The control relay 4 is disconnected, and the relay 4 cannot be disconnected due to sticky contacts. The relay feedback circuit 6 continues to send a feedback signal to the single-chip microcomputer 2. After the single-chip microcomputer 2 detects it, it determines that the electric water heater system is in an abnormal working state. The power line 1 of the three-pole leakage protection plug communicates with each other, so that the power line 1 of the three-pole leakage protection plug trips, and the three poles of the water heater power supply are disconnected, so as to ensure the safe use of the water heater.

本实施例中,优选继电器4包括第一继电器4-1和第二继电器4-2,所述第一继电器4-1连接在三极漏电保护插头电源线的L极与电加热器正极之间,所述第二继电器4-2连接在三极漏电保护插头电源线的N极与电加热器负极之间,所述单片机2通过驱动电路与第一继电器4-1、第二继电器4-2信号连接,用来控制第一继电器4-1、第二继电器4-2的吸合或断开,所述继电器反馈电路6同时与第一继电器4-1、第二继电器4-2连接。在这里,采用两个继电器进行组合的好处是有效提高安全性和电热水的使用寿命。In this embodiment, preferably the relay 4 includes a first relay 4-1 and a second relay 4-2, and the first relay 4-1 is connected between the L pole of the three-pole leakage protection plug power line and the positive pole of the electric heater , the second relay 4-2 is connected between the N pole of the power cord of the three-pole leakage protection plug and the negative pole of the electric heater, and the single-chip microcomputer 2 communicates with the first relay 4-1 and the second relay 4-2 through the driving circuit The signal connection is used to control the pull-in or disconnection of the first relay 4-1 and the second relay 4-2, and the relay feedback circuit 6 is connected to the first relay 4-1 and the second relay 4-2 at the same time. Here, the advantage of combining two relays is to effectively improve the safety and the service life of the electric hot water.

所述隔离通讯模块5为能实现强弱电的隔离和通讯的光电耦合器。通过触发隔离通讯模块5发送断电信号或闭合信号,使漏电保护插头电源线1断开或闭合,所述隔离通讯模块5的触发信号除了由单片机自动发出外,还可以由与单片机连接的遥控器、机身按键或远程控制终端发出。The isolation communication module 5 is an optocoupler capable of isolation and communication between strong and weak currents. By triggering the isolation communication module 5 to send a power-off signal or a closing signal, the leakage protection plug power cord 1 is disconnected or closed, and the trigger signal of the isolation communication module 5 can be sent by the single-chip microcomputer. device, body button or remote control terminal.

为避免复杂的连线,所述隔离通讯模块5设置在电热水器机身上.所述隔离通讯模块5与单片机2、三极漏电保护插头电源线1之间通过WiFi模块进行无线通信。在其他实施方式中,所述隔离通讯模块设置在三极漏电保护插头电源线上或集成在单片机上;所述隔离通讯模块与单片机、三极漏电保护插头电源线之间也可通过通讯线、蓝牙模块、Modbus模块、ZigBee模块等其他无线通讯模块通讯,不限于本实施例。In order to avoid complicated connection, the isolated communication module 5 is set on the body of the electric water heater. The isolated communication module 5 communicates wirelessly with the single-chip microcomputer 2 and the power cord 1 of the three-pole leakage protection plug through a WiFi module. In other embodiments, the isolated communication module is set on the power line of the three-pole leakage protection plug or integrated on the single-chip microcomputer; the communication line, Communication with other wireless communication modules such as a Bluetooth module, a Modbus module, and a ZigBee module is not limited to this embodiment.

进一步地,在单片机2上连接有显示屏和主控板8,在主控板上设有人机交互用的按键和红外线遥控器信号接收头,以便于实现电热水器的手动控制。Further, a display screen and a main control board 8 are connected to the single-chip microcomputer 2, and buttons for human-computer interaction and an infrared remote control signal receiving head are arranged on the main control board, so as to realize manual control of the electric water heater.

以上具体实施方式对本实用新型的实质进行了详细说明,但并不能以此来对本实用新型的保护范围进行限制。显而易见地,在本实用新型实质的启示下,本技术领域普通技术人员还可进行许多改进和修饰,需要注意的是,这些改进和修饰都落在本实用新型的权利要求保护范围之内。The above specific embodiments have described the essence of the utility model in detail, but the protection scope of the utility model cannot be limited by this. Obviously, under the enlightenment of the essence of the utility model, those skilled in the art can also make many improvements and modifications. It should be noted that these improvements and modifications all fall within the protection scope of the claims of the utility model.

Claims (7)

1.一种带继电器故障反馈功能的电热水器控制系统,其特征在于,包括:可自动断开、复位的三极漏电保护插头电源线,单片机,电加热器,继电器,用来实现强弱电隔离和通讯的隔离通讯模块,以及继电器反馈电路;1. An electric water heater control system with a relay fault feedback function, characterized in that it includes: a three-pole leakage protection plug power cord that can be automatically disconnected and reset, a single-chip microcomputer, an electric heater, and a relay to realize strong and weak current Isolated communication module for isolation and communication, and relay feedback circuit; 所述三极漏电保护插头电源线连接在电热水器的供电线路上;The power cord of the three-pole leakage protection plug is connected to the power supply line of the electric water heater; 所述继电器连接在三极漏电保护插头电源线与电加热器之间,用来控制电加热器的电路通断;The relay is connected between the power line of the three-pole leakage protection plug and the electric heater, and is used to control the circuit on-off of the electric heater; 所述单片机通过驱动电路与继电器信号连接,用来控制继电器的吸合或断开;The single-chip microcomputer is connected with the relay signal through the driving circuit, and is used to control the pull-in or disconnection of the relay; 所述隔离通讯模块与单片机、三极漏电保护插头电源线信号连接,并根据单片机发出的指令控制三极漏电保护插头电源线的三极断开或闭合;The isolated communication module is connected with the single-chip microcomputer and the three-pole leakage protection plug power line signal, and controls the three poles of the three-pole leakage protection plug power line to be disconnected or closed according to the instructions sent by the single-chip computer; 所述继电器反馈电路连接在继电器与单片机之间。The relay feedback circuit is connected between the relay and the single-chip microcomputer. 2.根据权利要求1所述的一种电热水器控制系统,其特征在于,所述继电器包括第一继电器和第二继电器,所述第一继电器连接在三极漏电保护插头电源线的L极与电加热器正极之间,所述第二继电器连接在三极漏电保护插头电源线的N极与电加热器负极之间,所述单片机通过驱动电路与第一继电器、第二继电器信号连接,用来控制第一继电器、第二继电器的吸合或断开,所述继电器反馈电路同时与第一继电器、第二继电器连接。2. A control system for an electric water heater according to claim 1, wherein the relay comprises a first relay and a second relay, and the first relay is connected between the L pole and the power cord of the three-pole leakage protection plug. Between the positive poles of the electric heater, the second relay is connected between the N pole of the power cord of the three-pole leakage protection plug and the negative pole of the electric heater, and the single-chip microcomputer is connected with the first relay and the second relay signal through the driving circuit. To control the pull-in or disconnection of the first relay and the second relay, the relay feedback circuit is connected with the first relay and the second relay at the same time. 3.根据权利要求1所述的一种电热水器控制系统,其特征在于,所述隔离通讯模块为能实现强弱电的隔离和通讯的光电耦合器。3 . The electric water heater control system according to claim 1 , wherein the isolation communication module is a photocoupler capable of isolation and communication of strong and weak currents. 4 . 4.根据权利要求1所述的一种电热水器控制系统,其特征在于,所述隔离通讯模块与单片机、三极漏电保护插头电源线之间通过通讯线连接;4. A control system for an electric water heater according to claim 1, wherein the isolated communication module is connected to the single-chip microcomputer and the power cord of the three-pole leakage protection plug through a communication line; 或,所述隔离通讯模块与单片机、三极漏电保护插头电源线之间通过无线通讯模块通讯。Or, the isolated communication module communicates with the single-chip microcomputer and the power cord of the three-pole leakage protection plug through the wireless communication module. 5.根据权利要求1所述的一种电热水器控制系统,其特征在于,所述隔离通讯模块设置在电热水器机身上或三极漏电保护插头电源线上或集成在单片机上。5. A control system for an electric water heater according to claim 1, wherein the isolation communication module is set on the body of the electric water heater or on the power line of the three-pole leakage protection plug or integrated on a single-chip microcomputer. 6.根据权利要求4所述的一种电热水器控制系统,其特征在于,所述无线通讯模块为RF射频模块、Modbus通信模块、ZigBee通信模块、蓝牙通信模块或WiFi通信模块。6 . The electric water heater control system according to claim 4 , wherein the wireless communication module is an RF radio frequency module, a Modbus communication module, a ZigBee communication module, a Bluetooth communication module or a WiFi communication module. 7.根据权利要求1所述的一种电热水器控制系统,其特征在于,在单片机上连接有显示屏和主控板,在主控板上设有人机交互用的按键和红外线遥控器信号接收头。7. A control system for an electric water heater according to claim 1, characterized in that a display screen and a main control board are connected to the single-chip microcomputer, and buttons for human-computer interaction and infrared remote control signal reception are arranged on the main control board. head.
CN201621041223.3U 2016-09-06 2016-09-06 Take electric water heater control system of relay fault feedback function Active CN206191933U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106225250A (en) * 2016-09-06 2016-12-14 广东万家乐燃气具有限公司 A kind of control system of electric water heater of tape relay fault feedback function
PT116903A (en) * 2020-11-27 2022-05-27 Bosch Termotecnologia Sa SAFETY DEVICE FOR AN ELECTRIC WATER HEATER, ELECTRIC WATER HEATER AND METHOD FOR OPERATING A SAFETY DEVICE

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106225250A (en) * 2016-09-06 2016-12-14 广东万家乐燃气具有限公司 A kind of control system of electric water heater of tape relay fault feedback function
PT116903A (en) * 2020-11-27 2022-05-27 Bosch Termotecnologia Sa SAFETY DEVICE FOR AN ELECTRIC WATER HEATER, ELECTRIC WATER HEATER AND METHOD FOR OPERATING A SAFETY DEVICE
PT116903B (en) * 2020-11-27 2025-05-09 Bosch Termotecnologia Sa SAFETY DEVICE FOR AN ELECTRIC WATER HEATER, ELECTRIC WATER HEATER AND METHOD OF OPERATING A SAFETY DEVICE

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