CN206190360U - Bypass type diesel oil particulate filter - Google Patents
Bypass type diesel oil particulate filter Download PDFInfo
- Publication number
- CN206190360U CN206190360U CN201621203956.2U CN201621203956U CN206190360U CN 206190360 U CN206190360 U CN 206190360U CN 201621203956 U CN201621203956 U CN 201621203956U CN 206190360 U CN206190360 U CN 206190360U
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- filter
- bypass
- pipe
- gas storehouse
- diesel particulate
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Abstract
一种旁通式柴油颗粒过滤器,涉及发动机排气控制设备技术领域,包括进气仓、出气仓及对应设于所述进气仓、出气仓上的进气口、出气口,所述进气仓、出气仓之间并排设有若干根过滤管,每根所述过滤管上设有通过两端的法兰连接过滤管的过滤部,所述过滤部内设有滤芯,所述进气仓、出气仓之间还设有旁通管,所述旁通管上设有通过两端的法兰连接旁通管的旁通部,所述旁通部上设有常闭阀门,每根所述过滤管上还设有常开阀门和用于检测显示过滤管内压力的压力表,所述的常闭阀门、常开阀门和压力表连接外部的控制柜,本申请提供一种设计合理、无需发动机停机便可更换、清理滤芯的旁通式柴油颗粒过滤器。
A bypass type diesel particulate filter relates to the technical field of engine exhaust control equipment, including an air intake chamber, an air outlet chamber, and an air inlet and an air outlet correspondingly arranged on the air intake chamber and the air outlet chamber. Several filter tubes are arranged side by side between the air chamber and the air outlet chamber, and each filter pipe is provided with a filter part connected to the filter pipe by flanges at both ends, and a filter element is arranged in the filter part, and the air intake chamber , There is also a bypass pipe between the gas outlet chambers, the bypass pipe is provided with a bypass part connected to the bypass pipe through the flanges at both ends, the bypass part is provided with a normally closed valve, each of the The filter pipe is also provided with a normally open valve and a pressure gauge for detecting and displaying the pressure inside the filter pipe. The normally closed valve, normally open valve and pressure gauge are connected to an external control cabinet. The bypass type diesel particulate filter can replace and clean the filter element after shutdown.
Description
技术领域technical field
本实用新型涉及发动机排气控制设备技术领域,具体涉及一种旁通式柴油颗粒过滤器。The utility model relates to the technical field of engine exhaust control equipment, in particular to a bypass type diesel particle filter.
背景技术Background technique
如图1所示为现有技术的柴油颗粒过滤器,其中1ˊ为滤芯,柴油颗粒过滤器主要用于去除柴油发动机尾气中的黑烟颗粒,基本原理是在装置中使用滤芯,通过滤芯将柴油机尾气中的黑烟颗粒过滤去除,柴油颗粒过滤器中使用滤芯过滤拦截黑烟颗粒,过滤下来的黑烟颗粒会附着在滤芯表面,随着滤芯表面的黑烟颗粒的增加,会导致发动机的背压升高,从而影响发动机的工作效率,当黑烟颗粒在滤芯表面积累至一定程度时,滤芯会堵塞,这时必须将发动机停机,然后将滤芯拆卸下来更换或清理,重新安装后才能开机使用,这种方式不仅会影响发动机的使用效率,同时经济性和便利性也很差。As shown in Figure 1, it is a diesel particulate filter of the prior art, wherein 1' is a filter element, and the diesel particulate filter is mainly used to remove black smoke particles in the exhaust gas of a diesel engine. The black smoke particles in the exhaust gas are filtered and removed. The filter element is used in the diesel particulate filter to filter and intercept the black smoke particles. The filtered black smoke particles will adhere to the surface of the filter element. The pressure rises, which affects the working efficiency of the engine. When the black smoke particles accumulate on the surface of the filter element to a certain extent, the filter element will be clogged. At this time, the engine must be stopped, and then the filter element must be disassembled for replacement or cleaning. After reinstalling, it can be turned on for use. , this method will not only affect the efficiency of the engine, but also poor economy and convenience.
实用新型内容Utility model content
针对以上柴油颗粒过滤器提到的缺陷,本申请提供一种设计合理、无需发动机停机便可更换、清理滤芯的旁通式柴油颗粒过滤器,其技术方案如下:In view of the defects mentioned above in the diesel particulate filter, this application provides a bypass type diesel particulate filter with a reasonable design, which can be replaced and cleaned without engine shutdown. The technical solution is as follows:
一种旁通式柴油颗粒过滤器,包括进气仓、出气仓及对应设于所述进气仓、出气仓上的进气口、出气口,所述进气仓、出气仓之间并排设有若干根过滤管,每根所述过滤管上设有通过两端的法兰连接过滤管的过滤部,所述过滤部内设有滤芯,所述进气仓、出气仓之间还设有旁通管,所述旁通管上设有通过两端的法兰连接旁通管的旁通部,所述旁通部上设有常闭阀门,每根所述过滤管上还设有常开阀门和用于检测显示过滤管内压力的压力表,所述的常闭阀门、常开阀门和压力表连接外部的控制柜。A bypass type diesel particulate filter, comprising an air intake chamber, an air outlet chamber, and an air inlet and an air outlet correspondingly arranged on the air intake chamber and the air outlet chamber, and the air inlet chamber and the air outlet chamber are arranged side by side There are several filter tubes, and each filter tube is provided with a filter part connected to the filter tube through the flanges at both ends, and a filter element is arranged in the filter part, and a side filter is arranged between the air inlet chamber and the air outlet chamber. A bypass pipe, the bypass pipe is provided with a bypass portion connected to the bypass pipe through the flanges at both ends, the bypass portion is provided with a normally closed valve, and each filter pipe is also provided with a normally open valve And a pressure gauge for detecting and displaying the pressure in the filter pipe, the normally closed valve, the normally open valve and the pressure gauge are connected to an external control cabinet.
作为优选,所述过滤管上的常开阀门设于进气仓和与进气仓相邻的法兰之间。Preferably, the normally open valve on the filter pipe is arranged between the intake chamber and the flange adjacent to the intake chamber.
作为优选,所述旁通管上的常闭阀门设于进气仓和与进气仓相邻的法兰之间。Preferably, the normally closed valve on the bypass pipe is arranged between the intake chamber and the flange adjacent to the intake chamber.
作为优选,所述旁通部内还设有用于过滤黑烟颗粒的滤芯。Preferably, a filter element for filtering black smoke particles is also provided in the bypass portion.
依据上述技术方案,本实用新型在现有的柴油颗粒过滤器基础上增加了旁通管,并依靠在压力表、控制柜的控制下控制常开阀门、常闭阀门的开闭,控制了发动机尾气是从带有滤芯的过滤管通过还是从旁通管通过,有效解决了发动机的排气背压过高时,无需发动机停机便可更换、清理滤芯的问题。According to the above technical scheme, the utility model adds a bypass pipe on the basis of the existing diesel particulate filter, and controls the opening and closing of the normally open valve and the normally closed valve under the control of the pressure gauge and the control cabinet to control the engine Whether the exhaust gas passes through the filter pipe with the filter element or the bypass pipe effectively solves the problem that the filter element can be replaced and cleaned without stopping the engine when the exhaust back pressure of the engine is too high.
附图说明Description of drawings
下面通过具体实施方式结合附图对本实用新型作进一步详细说明。The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.
图1为现有技术的柴油颗粒过滤器示意图;FIG. 1 is a schematic diagram of a diesel particulate filter in the prior art;
图2为本实用新型的柴油颗粒过滤器示意图。Fig. 2 is a schematic diagram of the diesel particulate filter of the present invention.
其中,1ˊ、滤芯;1、进气仓;2、出气仓;3、进气口;4、出气口;5、过滤管;51、过滤部;6a、法兰;6b、法兰;7、滤芯;8、旁通管;81、旁通部;9、常闭阀门;10、常开阀门;11、压力表;12、控制柜。Among them, 1ˊ, filter element; 1, air intake chamber; 2, air outlet chamber; 3, air inlet; 4, air outlet; 5, filter tube; 51, filter part; 6a, flange; 6b, flange; 7, Filter element; 8. Bypass pipe; 81. Bypass part; 9. Normally closed valve; 10. Normally open valve; 11. Pressure gauge; 12. Control cabinet.
具体实施方式detailed description
下面通过具体实施方式结合附图对本实用新型作进一步详细说明。The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.
如图2所示,一种旁通式柴油颗粒过滤器,包括进气仓1、出气仓2及对应设于所述进气仓1、出气仓2上的进气口3、出气口4,所述进气仓1、出气仓2之间并排设有若干根过滤管5,每根所述过滤管5上设有通过两端的法兰(6a、6b)连接过滤管5的过滤部51,所述过滤部51内设有滤芯7,所述进气仓1、出气仓2之间还设有旁通管8,所述旁通管8上设有通过两端的法兰(6a、6b)连接旁通管8的旁通部81,所述旁通部81上设有常闭阀门9,每根所述过滤管5上还设有常开阀门10和用于检测显示过滤管5内压力的压力表11,所述的常闭阀门9、常开阀门10和压力表11连接外部的控制柜12。给压力表11设置一个合适的压力值,依靠压力表11检测的压力值,控制柜12通过内部设定的程序控制常开阀门10、常闭阀门9的关闭或开启;当柴油发动机开启后,柴油颗粒过滤器处于工作状态,通过滤芯7过滤去除黑烟颗粒,黑烟颗粒会在滤芯7上逐渐累积,发动机排气背压逐渐上升,当压力表11检测到压力到达设定值时,常闭阀门9自动打开,常开阀门10关闭,所有气流将从旁通管8通过,降低了发动机的排气背压,发动机可继续正常工作,此时可以将滤芯7拆卸更换或清理,发动机无须停机。As shown in Figure 2, a bypass type diesel particulate filter includes an air intake chamber 1, an air outlet chamber 2 and an air inlet 3 and an air outlet 4 correspondingly arranged on the air intake chamber 1 and the air outlet chamber 2, Several filter tubes 5 are arranged side by side between the air intake chamber 1 and the air outlet chamber 2, and each filter pipe 5 is provided with a filter part 51 connected to the filter pipe 5 through the flanges (6a, 6b) at both ends, The filter part 51 is provided with a filter element 7, and a bypass pipe 8 is also provided between the air intake chamber 1 and the air outlet chamber 2, and the bypass pipe 8 is provided with flanges (6a, 6b) passing through both ends. Connect the bypass portion 81 of the bypass pipe 8, the bypass portion 81 is provided with a normally closed valve 9, each of the filter pipes 5 is also provided with a normally open valve 10 and is used to detect and display the pressure in the filter pipe 5 The pressure gauge 11, the normally closed valve 9, the normally open valve 10 and the pressure gauge 11 are connected to an external control cabinet 12. Set an appropriate pressure value for the pressure gauge 11, and rely on the pressure value detected by the pressure gauge 11, the control cabinet 12 controls the closing or opening of the normally open valve 10 and the normally closed valve 9 through an internally set program; when the diesel engine is turned on, The diesel particulate filter is in the working state, and the black smoke particles are filtered through the filter element 7. The black smoke particles will gradually accumulate on the filter element 7, and the exhaust back pressure of the engine will gradually increase. When the pressure gauge 11 detects that the pressure reaches the set value, it will normally The closed valve 9 is automatically opened, the normally open valve 10 is closed, all the air flow will pass through the bypass pipe 8, the exhaust back pressure of the engine is reduced, and the engine can continue to work normally. At this time, the filter element 7 can be disassembled, replaced or cleaned, and the engine does not need shutdown.
作为优选,所述过滤管5上的常开阀门10设于进气仓1和与进气仓1相邻的法兰6a之间。当过滤管5中的滤芯7由于黑烟颗粒累计过多或堵塞需要更换时,此时由于黑烟颗粒在滤芯7上累积到设定值致使控制柜12控制常开阀门10发生动作关闭过滤管5,由于常开阀门10设于进气仓1和与进气仓1相邻的法兰6a之间,只需直接拆卸法兰(6a、6b)然后更换、清理滤芯7,此时无需通过额外设备对过滤管5进行封堵防止发动机废气继续排出。Preferably, the normally open valve 10 on the filter pipe 5 is arranged between the intake chamber 1 and the flange 6a adjacent to the intake chamber 1 . When the filter element 7 in the filter tube 5 needs to be replaced due to excessive accumulation of black smoke particles or blockage, the control cabinet 12 controls the normally open valve 10 to take action to close the filter tube due to the accumulation of black smoke particles on the filter element 7 to the set value. 5. Since the normally open valve 10 is located between the intake chamber 1 and the flange 6a adjacent to the intake chamber 1, it is only necessary to directly disassemble the flanges (6a, 6b) and then replace and clean the filter element 7 without passing through Extra equipment blocks the filter pipe 5 to prevent the engine exhaust gas from continuing to discharge.
作为优选,所述旁通管8上的常闭阀门9设于进气仓1和与进气仓1相邻的法兰6a之间。当旁通管8中的滤芯7由于黑烟颗粒累计过多或堵塞需要更换时,此时只需通过常闭阀门9关闭旁通管8,由于常闭阀门9设于进气仓1和与进气仓1相邻的法兰6a之间,只需直接拆卸法兰(6a、6b)然后更换、清理滤芯7,此时无需通过额外设备对旁通管8进行封堵防止发动机废气继续排出。Preferably, the normally closed valve 9 on the bypass pipe 8 is arranged between the intake chamber 1 and the flange 6a adjacent to the intake chamber 1 . When the filter element 7 in the bypass pipe 8 needs to be replaced due to excessive accumulation of black smoke particles or blockage, the bypass pipe 8 only needs to be closed through the normally closed valve 9 at this time. Between the adjacent flanges 6a of the intake chamber 1, only the flanges (6a, 6b) need to be dismantled directly, and then the filter element 7 should be replaced and cleaned. At this time, there is no need to block the bypass pipe 8 through additional equipment to prevent the engine exhaust from continuing to be discharged .
作为优选,所述旁通部81内还设有用于过滤黑烟颗粒的滤芯7。在旁通部81内设置滤芯7,当对过滤管5进行更换、清理滤芯7时,此时通过旁通管8排出的发动机废气也经过滤芯7的过滤作用再排入大气,避免污染。Preferably, the bypass portion 81 is also provided with a filter element 7 for filtering black smoke particles. A filter element 7 is set in the bypass portion 81. When the filter tube 5 is replaced and the filter core 7 is cleaned, the engine exhaust gas discharged by the bypass tube 8 is also discharged into the atmosphere through the filtering action of the filter core 7 to avoid pollution.
以上应用了具体个例对本实用新型进行阐述,只是用于帮助理解本实用新型,并不用以限制本实用新型。对于本实用新型所属技术领域的技术人员,依据本实用新型的思想,还可以做出若干简单推演、变形或替换。The above uses specific examples to illustrate the utility model, which is only used to help understand the utility model, and is not intended to limit the utility model. For those skilled in the technical field to which the utility model belongs, some simple deduction, deformation or replacement can also be made according to the idea of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621203956.2U CN206190360U (en) | 2016-11-08 | 2016-11-08 | Bypass type diesel oil particulate filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621203956.2U CN206190360U (en) | 2016-11-08 | 2016-11-08 | Bypass type diesel oil particulate filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206190360U true CN206190360U (en) | 2017-05-24 |
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ID=58734708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621203956.2U Expired - Fee Related CN206190360U (en) | 2016-11-08 | 2016-11-08 | Bypass type diesel oil particulate filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206190360U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112096484A (en) * | 2020-08-07 | 2020-12-18 | 东风汽车集团有限公司 | Automobile exhaust purifier and automobile |
| CN112535896A (en) * | 2019-09-20 | 2021-03-23 | 江西江岳环保科技有限公司 | HNS filter mounting structure capable of being cleaned and maintained without shutdown and using method |
-
2016
- 2016-11-08 CN CN201621203956.2U patent/CN206190360U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112535896A (en) * | 2019-09-20 | 2021-03-23 | 江西江岳环保科技有限公司 | HNS filter mounting structure capable of being cleaned and maintained without shutdown and using method |
| CN112096484A (en) * | 2020-08-07 | 2020-12-18 | 东风汽车集团有限公司 | Automobile exhaust purifier and automobile |
| CN112096484B (en) * | 2020-08-07 | 2021-08-31 | 东风汽车集团有限公司 | Automobile exhaust purifier and automobile |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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