CN206185463U - Increaser input stage planet carrier subassembly automatic assembly equipment - Google Patents
Increaser input stage planet carrier subassembly automatic assembly equipment Download PDFInfo
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- CN206185463U CN206185463U CN201621285256.2U CN201621285256U CN206185463U CN 206185463 U CN206185463 U CN 206185463U CN 201621285256 U CN201621285256 U CN 201621285256U CN 206185463 U CN206185463 U CN 206185463U
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- planet carrier
- input stage
- stage planet
- automatic assembly
- assembly equipment
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- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241000239290 Araneae Species 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model discloses an increaser input stage planet carrier subassembly automatic assembly equipment, including rotary platform, transport rack and assembly devices, rotary platform, carry and to be equipped with a set of servo mechanism respectively on rack and the assembly devices and by each servo mechanism independent control, carry the rack setting in rotary platform one side, assembly devices sets up and is carrying the rack top, rotary platform mainly comprises support, revolving stage bearing and location bracket, the fixed setting on the support of inner circle of revolving stage bearing, the fixed outer lane top that sets up at the revolving stage bearing of location bracket, be equipped with pneumatic mechanism I on the support, be equipped with the I matched with locating hole with pneumatic mechanism on the outer lane of revolving stage bearing, adopt the device, can be on an equipment all processes of semi -automatic completion input stage planet carrier component Assembly, is showing and is reducing the amount of labour used, low in labor strength, production efficiency is high, the potential safety hazard is low, is suitable for popularization and application.
Description
Technical field
The utility model belongs to Automated assembly field, and in particular to a kind of booster engine input stage planet carrier component is filled automatically
With equipment, the semi-automatic assembling for realizing input stage planet carrier and bearing, planet wheel component and planet wheel spindle.
Background technology
In wind-powered electricity generation manufacturing, booster engine is key components and parts, and input stage planet carrier component is planetary booster engine
Key component, its assembling content include：Planet carrier bottom end bearing assembling, planet carrier upper shaft take up match somebody with somebody, distance collar assembling, OK
Spider member assembling, planet wheel spindle assembling are (after freezing).At present, be there is no to above-mentioned booster engine input stage planet carrier component in China
Assembling automatically or semi-automatically disguised the equipment matched somebody with somebody.Planet carrier upper and lower end bearing is by artificial operation driving upset row
Carrier is assembled, and planet wheel component is assembled by artificial operation fork truck or driving, whole process low production efficiency,
Security performance is low.Current manual assembly mode, needs six people, general assembly man-hour nearly 8h, requisite quality rate 90% altogether.Manually
Assembling mode takes that personnel are more, labour intensity greatly, low production efficiency, potential safety hazard it is big.
The content of the invention
In view of this, the purpose of this utility model is to provide a kind of booster engine input stage planet carrier component automatic assembling to set
It is standby, to solve the problems, such as that occupancy personnel existing for prior art are more, labour intensity is big, low production efficiency, potential safety hazard it is big.
To reach above-mentioned purpose, the utility model provides following technical scheme：A kind of booster engine input stage planet carrier component
Automatic assembly equipment, including rotation platform, conveying platform frame and assemble mechanism, the rotation platform, conveying platform frame and assemble mechanism
On be respectively equipped with one group of servo control mechanism and by each servo control mechanism independent control；The conveying platform frame is arranged on rotation platform side,
The assemble mechanism is arranged on conveying platform frame top；The rotation platform is main to be made up of support, turntable bearing and positioning bracket,
The inner ring of the turntable bearing is fixedly installed on support, and the positioning bracket is fixedly installed on the outer ring top of turntable bearing,
The support is provided with pneumatic mechanism I, and the outer ring of the turntable bearing is provided with the location hole being engaged with pneumatic mechanism I.
Further, the conveying platform frame is mainly made up of base, linear guides I, Mobile base and drive mechanism I, the shifting
On linear guides I, the drive mechanism I is connected and drives Mobile base along linear guides I or so dynamic cover for seat with Mobile base
Slide.
Further, the assemble mechanism is mainly made up of linear guides II, lifting seat and drive mechanism II, described linearly to lead
Rail II is vertically arranged on Mobile base, and the lifting seat is sleeved on linear guides II and is driven by drive mechanism II, the liter
Drop seat is provided with pneumatic mechanism II.
Further, the drive mechanism I include leading screw I and motor I, the leading screw I be arranged on base and with the phase of motor I
Even.
Further, the drive mechanism II include leading screw II and motor II, the leading screw II be arranged on Mobile base and with
Motor II is connected.
Further, the drive mechanism I or drive mechanism II are telescoping hydraulic cylinder.
Further, it is equipped with proximity switch in the rotation platform, conveying platform frame and assemble mechanism.
Further, the lifting seat bottom is U-shaped plate or c-type plate.
The beneficial effects of the utility model are：The apparatus structure is simple, and easy to operate, operating personnel can be by original 6
People participates in reducing to 1 people operation, considerably reduces personnel's input, reduces cost of labor；General assembly man-hour is subtracted by original 8h
To 2h, production efficiency is drastically increased；Mechanical automation is assembled, and requisite quality rate more than 99% substantially increases product matter
Amount and stability.The transformation and upgrade of factory floor are realized, China's wind-powered electricity generation and gear-box manufacturing enterprise input stage planet carrier has been filled up
The blank of component automatic assembling.
Brief description of the drawings
In order that the purpose of this utility model, technical scheme and beneficial effect are clearer, the utility model provides as follows
Accompanying drawing is illustrated：
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the top view of Fig. 1.
Specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail.
As illustrated, the booster engine input stage planet carrier component automatic assembly equipment in the utility model, including rotary flat
Platform 1, conveying platform frame 2 and assemble mechanism 3, are respectively equipped with one group of servo on the rotation platform 1, conveying platform frame 2 and assemble mechanism 3
Mechanism and by each servo control mechanism independent control；The conveying platform frame 2 is arranged on the side of rotation platform 1, and the assemble mechanism 3 is set
In the top of conveying platform frame 2；The rotation platform 1 is main to be made up of support 11, turntable bearing 12 and positioning bracket 13, the turntable
The inner ring of bearing 12 is fixedly installed on support 11, and the positioning bracket 13 is fixedly installed on the outer ring top of turntable bearing 12,
The support 11 is provided with pneumatic mechanism I 14, and the outer ring of the turntable bearing 12 is provided with and determining that pneumatic mechanism I 14 is engaged
Position hole.
Specifically, rotation platform 1 can play spacing, positioning and supporting role, under can realizing planet carrier by rotation platform 1
Assembling between end bearing 5a, planet carrier 5b and planet carrier upper end bearing 5c, conveying platform frame 2 and assemble mechanism 3 play conveying and make
With, by conveying in planet wheel component 5d placement planet carriers 5b, semi-automatic assembling is realized, liberate manpower.
In the present embodiment, the conveying platform frame 2 is main by base 21, linear guides I 22, Mobile base 23 and drive mechanism I
Composition, the Mobile base 23 is sleeved on linear guides I 22, and the drive mechanism I is connected with Mobile base 23 and drives movement
Seat horizontally slips along linear guides I.Drive mechanism I herein includes leading screw I 24 and motor I 25, and the leading screw I 24 is arranged on bottom
It is connected on seat 21 and with motor I.Leading screw I 24 is driven to rotate by motor I 25, leading screw I 24 drives Mobile base 23 along linear guides I
22 are horizontally slipped, and assemble mechanism 3 is arranged on Mobile base 23, realize the change of the position of assemble mechanism 3.Certainly, drive mechanism I
Can select the equipment such as telescoping hydraulic cylinder.
In the present embodiment, the assemble mechanism 3 is mainly made up of linear guides II 31, lifting seat 32 and drive mechanism II,
The linear guides II 31 are vertically arranged on Mobile base 23, and the lifting seat 32 is sleeved on linear guides II 31 and by driving
Mechanism II drives, and the lifting seat 32 is provided with pneumatic mechanism II 33.Drive mechanism II herein includes leading screw II 34 and motor
II 35, the leading screw II 34 is vertically arranged on Mobile base 23 and is connected with motor II 35.Leading screw II 34 is driven by motor II
Rotate, leading screw II 34 drives lifting seat 32 to be moved up and down along linear guides II 31, lifting seat 32 is used to place planet wheel component 5d,
To realize the adjustment of planet wheel component 5d height.Certainly, drive mechanism II also can select the equipment such as telescoping hydraulic cylinder.Pneumatic motor
Structure II 33 is connected with clamping device, for control clamping device to the clamping of planet wheel component 5d with loosen.
In the present embodiment, proximity switch is equipped with the rotation platform 1, conveying platform frame 2 and assemble mechanism 3, be capable of achieving
It is accurately positioned.
In the present embodiment, the bottom of the lifting seat 32 is U-shaped plate and U-shaped plate be provided with joined together by planet wheel component 5d
Step surface, certainly, can also use c-type plate.
Specific assemble flow：
(1) be transported to planet carrier bottom end bearing 5a on rotation platform 1 using light crane equipment by workman, meanwhile, it is pneumatic
The jacking of mechanism I 14 is simultaneously positioned；
(2) the planet carrier bottom end bearing 5a tops for recycling driving to be transported to input stage planet carrier 5b on rotation platform 1,
Using planet carrier 5b own wts compress bottom end bearing inner ring, with ensure bearing be cooled to after room temperature can reach axial gap will
Ask；
(3) planet carrier upper end bearing 5c is installed on input stage planet carrier 5b by light crane equipment, using pressing plate
Pressure is kept, to meet axial gap requirement, pressing plate is locked using planetary gear hole for hoist.
(4) on the lifting seat 32 planet wheel component 5d being transported in assemble mechanism by light crane equipment, pneumatic motor
Structure II 33 clamps planet wheel component 5d；
(5) be placed into distance collar in planet carrier 5b using light crane equipment by workman, then by conveying platform frame 2 and dress
Fitting mechanism 3 is acted in planet wheel component 5d feeding planet carriers 5b, assembles the gear in planet wheel component 5d and planet carrier 5b
Hole is coaxial；Servo control mechanism control lifting seat 32 in assemble mechanism declines and makes to be fallen on distance collar under planet wheel component 5d, gas
The control clamping device of motivation structure II 33 unclamps, then puts adjustment ring between planet carrier 5b and planet wheel component 5d.
(6) workman is put to planet carrier 5b the planet wheel spindle 5e after freezing using light crane equipment, realizes planetary gear
The positioning of part 5d.Servo control mechanism control rotation platform 1 rotates, and control conveying platform frame 2 and assemble mechanism 3 return to initial position,
Above step is repeated, the assembly work of remaining planet wheel component 5d and planet wheel spindle 5e is completed.
Finally illustrate, preferred embodiment above is only used to illustrate the technical solution of the utility model and unrestricted, to the greatest extent
Pipe is described in detail by above preferred embodiment to the utility model, but those skilled in the art should manage
Solution, can make various changes, without departing from the utility model claims institute to it in the form and details
The scope of restriction.
Claims (8)
1. a kind of booster engine input stage planet carrier component automatic assembly equipment, it is characterised in that：Including rotation platform, conveying platform frame
And assemble mechanism, one group of servo control mechanism is respectively equipped with the rotation platform, conveying platform frame and assemble mechanism and by each servo
Structure independent control；The conveying platform frame is arranged on rotation platform side, and the assemble mechanism is arranged on conveying platform frame top；It is described
Rotation platform is main to be made up of support, turntable bearing and positioning bracket, and the inner ring of the turntable bearing is fixedly installed on support,
The positioning bracket is fixedly installed on the outer ring top of turntable bearing, and the support is provided with pneumatic mechanism I, the turntable bearing
Outer ring be provided with the location hole being engaged with pneumatic mechanism I.
2. booster engine input stage planet carrier component automatic assembly equipment according to claim 1, it is characterised in that：It is described defeated
Stand is sent mainly to be made up of base, linear guides I, Mobile base and drive mechanism I, the Mobile base is sleeved on linear guides I,
The drive mechanism I is connected with Mobile base and drives Mobile base to be horizontally slipped along linear guides I.
3. booster engine input stage planet carrier component automatic assembly equipment according to claim 2, it is characterised in that：The dress
Fitting mechanism is mainly made up of linear guides II, lifting seat and drive mechanism II, and the linear guides II are vertically arranged in Mobile base
On, the lifting seat is sleeved on linear guides II and is driven by drive mechanism II, and the lifting seat is provided with pneumatic mechanism II.
4. booster engine input stage planet carrier component automatic assembly equipment according to claim 3, it is characterised in that：The drive
Motivation structure I includes leading screw I and motor I, and the leading screw I is arranged on base and is connected with motor I.
5. booster engine input stage planet carrier component automatic assembly equipment according to claim 3, it is characterised in that：The drive
Motivation structure II includes leading screw II and motor II, and the leading screw II is arranged on Mobile base and is connected with motor II.
6. booster engine input stage planet carrier component automatic assembly equipment according to claim 3, it is characterised in that：The drive
Motivation structure I or drive mechanism II are telescoping hydraulic cylinder.
7. booster engine input stage planet carrier component automatic assembly equipment according to claim 1, it is characterised in that：The rotation
Turn to be equipped with proximity switch in platform, conveying platform frame and assemble mechanism.
8. booster engine input stage planet carrier component automatic assembly equipment according to claim 3, it is characterised in that：The liter
Drop seat bottom is U-shaped plate or c-type plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621285256.2U CN206185463U (en) | 2016-11-28 | 2016-11-28 | Increaser input stage planet carrier subassembly automatic assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621285256.2U CN206185463U (en) | 2016-11-28 | 2016-11-28 | Increaser input stage planet carrier subassembly automatic assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206185463U true CN206185463U (en) | 2017-05-24 |
Family
ID=58724205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621285256.2U Active CN206185463U (en) | 2016-11-28 | 2016-11-28 | Increaser input stage planet carrier subassembly automatic assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206185463U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392636A (en) * | 2016-11-28 | 2017-02-15 | 中机中联工程有限公司 | Automatic assembling equipment for input-stage planetary carrier assembly of speed-up machine |
| CN110773985A (en) * | 2019-11-25 | 2020-02-11 | 浙江鑫和粉末冶金制品有限公司 | Automatic installation equipment for planetary gear |
-
2016
- 2016-11-28 CN CN201621285256.2U patent/CN206185463U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392636A (en) * | 2016-11-28 | 2017-02-15 | 中机中联工程有限公司 | Automatic assembling equipment for input-stage planetary carrier assembly of speed-up machine |
| CN110773985A (en) * | 2019-11-25 | 2020-02-11 | 浙江鑫和粉末冶金制品有限公司 | Automatic installation equipment for planetary gear |
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