CN206175721U - Be applied to switching -over valve of secret fluid sampling process - Google Patents
Be applied to switching -over valve of secret fluid sampling process Download PDFInfo
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- CN206175721U CN206175721U CN201620935216.1U CN201620935216U CN206175721U CN 206175721 U CN206175721 U CN 206175721U CN 201620935216 U CN201620935216 U CN 201620935216U CN 206175721 U CN206175721 U CN 206175721U
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/0655—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with flat slides
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
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Abstract
本实用新型提供一种应用于地下流体取样过程的换向阀,包括:阀体顶盖、阀体、阀芯、弹簧以及阀体底盖。阀体顶盖中间开设有与高压气源连接的阀体进气口,阀体中部开设有阀体进液口和阀体出液口,阀芯顶端开设有L型通孔,中间开设有横向的直通孔,在阀芯下部和阀体底盖内侧凸起处安设有弹簧。自然状态下阀体进液口、阀芯直通孔和阀体出液口导通,外界环境流体自然流入。当高压气体通过阀体进气口进入L型通孔后,推动阀芯向下移动,最终使阀芯L型通孔的出气口与阀体出液口导通,外界流体无法流入。根据本实用新型的换向阀,将气体通道和液体通道分开,且液体通道处于常开状态,取样液体可以自由流入取样装置,无压力敏感元件,无启动压力。
The utility model provides a reversing valve used in the underground fluid sampling process, comprising: a valve body top cover, a valve body, a valve core, a spring and a valve body bottom cover. In the middle of the top cover of the valve body, there is a valve body inlet connected to a high-pressure air source. In the middle of the valve body, there are valve body liquid inlet and valve body liquid outlet. The straight through hole is equipped with a spring at the lower part of the valve core and the protrusion inside the bottom cover of the valve body. In the natural state, the liquid inlet of the valve body, the through hole of the valve core and the liquid outlet of the valve body are connected, and the external environment fluid flows in naturally. When the high-pressure gas enters the L-shaped through hole through the air inlet of the valve body, it pushes the valve core to move downward, and finally the gas outlet of the L-shaped through hole of the valve core is connected with the liquid outlet of the valve body, and the external fluid cannot flow in. According to the reversing valve of the utility model, the gas channel and the liquid channel are separated, and the liquid channel is in a normally open state, and the sampling liquid can freely flow into the sampling device without pressure sensitive elements and starting pressure.
Description
技术领域technical field
本实用新型涉及仪表阀门控制技术领域,具体涉及一种应用于地下流体取样过程的换向阀。The utility model relates to the technical field of instrument valve control, in particular to a reversing valve used in an underground fluid sampling process.
背景技术Background technique
在地下环境污染监测与治理领域,需要采集地下一定深度的地下流体用于测试化验分析。同时在水文地质调查、垃圾废弃物地下埋存的监测以及CO2地质封存等领域都需要对地下水进行取样监测。然而现在国内现有的监测技术并不能完全满足需要,其中气体推动式U型管取样器是诸多取样装置中应用效果较好的一种,但是由于其核心部件—单向阀或者类似功能的部件性能不稳定,且容易被泥沙堵塞导致元件失效。而此类元件一旦失效意味着整个取样层位报废,不但造成经济损失,而且使取样井的取样功能完全丧失。因此单向阀对于传统U型管取样器意义重大。In the field of underground environmental pollution monitoring and control, it is necessary to collect underground fluid at a certain depth for testing and analysis. At the same time, groundwater sampling and monitoring are required in hydrogeological surveys, monitoring of underground storage of garbage, and geological storage of CO 2 . However, the existing domestic monitoring technology cannot fully meet the needs. Among them, the gas-driven U-shaped tube sampler is one of the most effective sampling devices, but due to its core component—one-way valve or similar functional components The performance is unstable, and it is easy to be blocked by sand and cause component failure. Once such components fail, it means that the entire sampling layer is scrapped, which not only causes economic losses, but also completely loses the sampling function of the sampling well. Therefore, the one-way valve is of great significance to the traditional U-shaped tube sampler.
现有应用在地下流体取样过程中的方向控制元件主要是单向阀。主要类型有弹簧式单向阀,其单向阀阀芯通常是橡胶阀瓣,利用弹簧将阀瓣封闭阀体的进液口。当液体从进液口有一定压力超过弹簧弹力时,单向阀导通。当流体从出液口流入时由于阀瓣封闭阀体的进液口,单向阀不导通。但是当反向压力过大时超过阀芯的密闭压力,单向阀被破坏,单向导通功能失效。因此该中类型的单向阀对使用环境的压力要求较为严苛,正向导通存在启动压力,反向存在最大密闭压力。此外还有重力式单向控制元件,“一种多级监测井气压泵取样系统装置及其方法”(公布号:CN 102749223 A)和“一种U型管取样器井下管线连接装置”(公布号:CN 203798628U)公布了一种重力式复合单向阀的结构。和弹簧式的单向阀类似,是常闭结构具有启动压力,只有液体压力超过启动压力,才能实现单向导通。这些单向阀除了有压力要求之外,还对流体环境的杂质比较敏感。当有颗粒杂质堆积在进液口和阀芯接触的位置,单向阀的单向导通功能也会失效。单向阀的这些缺点使其应用深度收到限制。另外许多单向阀使用密封圈密封或者螺纹+生胶带组合密封等方式,在各种使用环境中存在材料老化、被腐蚀失效等问题。一旦密封失效,会导致整个取样系统报废。The existing directional control elements used in the underground fluid sampling process are mainly check valves. The main type is a spring check valve, the check valve spool is usually a rubber disc, and the spring is used to close the liquid inlet of the valve body by the valve disc. When the liquid has a certain pressure from the liquid inlet exceeding the spring force, the one-way valve conducts. When the fluid flows in from the liquid outlet, the one-way valve does not conduct because the valve clack closes the liquid inlet of the valve body. However, when the reverse pressure exceeds the sealing pressure of the spool when the reverse pressure is too large, the one-way valve is destroyed and the one-way conduction function becomes invalid. Therefore, this type of check valve has strict requirements on the pressure of the working environment. There is a starting pressure in the forward direction and a maximum sealing pressure in the reverse direction. In addition, there are gravity unidirectional control elements, "a multi-stage monitoring well pneumatic pump sampling system device and its method" (publication number: CN 102749223 A) and "a U-shaped tube sampler downhole pipeline connection device" (published No.: CN 203798628U) has announced the structure of a kind of gravity compound check valve. Similar to the spring-type one-way valve, it is a normally closed structure with a starting pressure, and only when the liquid pressure exceeds the starting pressure, can one-way conduction be realized. In addition to pressure requirements, these check valves are also sensitive to impurities in the fluid environment. When particles and impurities accumulate at the position where the liquid inlet contacts the valve core, the one-way conduction function of the check valve will also fail. These shortcomings of the check valve limit its application depth. In addition, many check valves are sealed with sealing rings or combined sealing with thread + raw tape, and there are problems such as material aging, corrosion and failure in various use environments. Once the seal fails, it will lead to the failure of the entire sampling system.
实用新型内容Utility model content
针对以上问题,为了解决单向阀使用寿命不稳定,容易堵塞失效的缺陷,将传统的单向导通思路拓展为方向控制的思想,本实用新型的目的在于提供一种应用在地下流体取样过程中的换向阀,该装置结构设计巧妙新颖,将气体通道和液体通道分开,且液体通道处于常开状态,取样液体可以自由流入取样装置,无压力敏感元件,无启动压力,能够承受较高的压力,对应用的液体环境要求低,具有较好的应用价值。In view of the above problems, in order to solve the defects of unstable service life and easy blockage and failure of the one-way valve, the traditional one-way conduction idea is expanded to the idea of direction control. The purpose of this utility model is to provide a kind of The reversing valve, the structure design of the device is ingenious and novel, the gas channel and the liquid channel are separated, and the liquid channel is in the normally open state, the sampling liquid can freely flow into the sampling device, there is no pressure sensitive element, no starting pressure, and it can withstand high pressure Pressure, low requirements on the liquid environment of the application, has good application value.
为了实现上述目的,本实用新型的一种应用于地下流体取样过程的换向阀,其特征在于,包括:阀体顶盖、阀体、阀芯、弹簧以及阀体底盖。In order to achieve the above object, a reversing valve used in the underground fluid sampling process of the present utility model is characterized in that it includes: a valve body top cover, a valve body, a valve core, a spring and a valve body bottom cover.
所述阀体顶盖,中间开设有与高压气源连接的阀体进气口。The top cover of the valve body is provided with a valve body air inlet connected to a high-pressure air source in the middle.
所述阀体,为圆柱体结构,在靠近其中间位置的两侧壁对称地开设有阀体进液口和阀体出液口,所述阀体内腔壁上部自顶部至靠近所述阀体进液口和所述阀体出液口的位置呈内楔形环面。The valve body is a cylindrical structure, and the valve body liquid inlet and the valve body liquid outlet are symmetrically opened on the two side walls near the middle position, and the upper part of the inner wall of the valve body is from the top to the valve body The position of the liquid inlet and the liquid outlet of the valve body is an inner wedge-shaped ring surface.
所述阀芯,整体呈台阶形圆柱状,其下部较细上部较粗,所述阀芯顶端开设有L型通孔,所述阀芯中间开设有横向的直通孔,该L型通孔出气口和直通孔在同一个平面内,所述阀芯外侧的上半部呈外楔形结构的环面,与所述阀体内腔的所述内楔形环面配合形成楔形自密封构造,所述阀芯下端为细圆柱体。The spool has a stepped cylindrical shape as a whole, the lower part is thinner and the upper part is thicker, an L-shaped through hole is opened at the top of the spool, and a horizontal through hole is opened in the middle of the spool, and the L-shaped through hole exits The air port and the straight-through hole are in the same plane, and the upper half of the outer side of the valve core is an outer wedge-shaped annular surface, which cooperates with the inner wedge-shaped annular surface of the valve inner cavity to form a wedge-shaped self-sealing structure. The lower end of the core is a thin cylinder.
所述阀体底盖,与所述阀体连接,其内侧和外侧各设有一凸起,中间通孔,在所述阀芯下部和所述阀体底盖内侧凸起之间安设有弹簧。The bottom cover of the valve body is connected with the valve body, and a protrusion is provided on the inside and outside of the valve body, and a through hole is provided in the middle, and a spring is arranged between the lower part of the valve core and the inside protrusion of the bottom cover of the valve body. .
所述阀体顶盖为凸缘状结构,在其与所述阀体连接的面设有小于所述阀体内腔直径的凹槽,该凹槽的槽深为1~2mm。The top cover of the valve body is a flange-shaped structure, and a groove smaller than the diameter of the inner cavity of the valve body is provided on the surface connected to the valve body, and the depth of the groove is 1-2mm.
所述阀芯下端的细圆柱体底端形成为弧状结构,The bottom end of the thin cylinder at the lower end of the valve core is formed into an arc-shaped structure,
所述阀体底盖内侧凸起通孔端面形成为弧状,当所述阀芯位于底部位置时,该端面与所述阀芯下端的细圆柱体底端啮合。The end surface of the protruding through hole inside the bottom cover of the valve body is formed in an arc shape, and when the valve core is at the bottom position, the end surface engages with the bottom end of the thin cylinder at the lower end of the valve core.
所述阀体底盖外侧凸起内的通孔直径形成为大于所述阀体底盖内侧的通孔直径,在所述阀体底盖的外侧通孔内放置有浮球,在所述浮球下方的所述阀体底盖的外侧通孔内还设置有泄压转接接头,该泄压转接接头为圆柱状的中空柱体结构,其与所述浮球接触端的端面设有凸起,该端的圆柱体外壁光滑,与所述阀体底盖的外侧通孔过盈装配;所述泄压转接接头的另一端与所述调压导管的一端连接,所述调压导管的另一端与设置在所述阀体出液口处的调压孔连接。The diameter of the through hole in the protrusion outside the bottom cover of the valve body is formed to be larger than the diameter of the through hole inside the bottom cover of the valve body, and a floating ball is placed in the through hole outside the bottom cover of the valve body. The outer through hole of the bottom cover of the valve body below the ball is also provided with a pressure relief adapter joint, which is a cylindrical hollow cylinder structure, and the end surface of the contact end with the floating ball is provided with a convex The outer wall of the cylinder at this end is smooth, and is fitted with an interference fit with the outer through hole of the bottom cover of the valve body; the other end of the pressure relief adapter is connected to one end of the pressure regulating conduit, and the pressure regulating conduit The other end is connected with the pressure regulating hole provided at the liquid outlet of the valve body.
形成于所述阀体内腔壁上部的内楔形环面、以及与该内楔形环面相对应地形成于所述阀芯上半部的外楔形环面的楔形坡度为2~5°。The wedge-shaped slope of the inner wedge-shaped annulus formed on the upper part of the inner cavity wall of the valve body and the outer wedge-shaped annulus corresponding to the inner wedge-shaped annulus formed on the upper half of the valve core is 2-5°.
所述弹簧的材质根据地下水取样分析的要求可以采用金属材质或者非金属材质。The material of the spring can be metal or non-metal according to the requirements of groundwater sampling and analysis.
所述阀体顶盖的所述阀体进气口为直径3~5mm。The air inlet of the valve body on the top cover of the valve body has a diameter of 3-5mm.
本实用新型的一种应用在地下流体取样过程中的换向阀,具备:阀体顶盖、阀体、阀芯、弹簧以及阀体底盖。A reversing valve used in the underground fluid sampling process of the utility model comprises: a valve body top cover, a valve body, a valve core, a spring and a valve body bottom cover.
该换向阀为圆柱体结构,直径8~20mm,高度20~40mm,阀体顶盖、阀体底盖与阀体焊接连接或者螺纹密封成整体。The reversing valve is a cylindrical structure with a diameter of 8-20 mm and a height of 20-40 mm. The valve body top cover, valve body bottom cover and the valve body are welded or threaded to form a whole.
阀体顶盖为凸缘状结构,中间开设有阀体进气口(直径3~5mm),与高压气源连接。其与阀体连接的面设有小于阀体内腔直径的凹槽(槽深1~2mm),The top cover of the valve body is a flange-shaped structure, and a valve body air inlet (3-5 mm in diameter) is opened in the middle, which is connected with a high-pressure air source. The surface connected to the valve body is provided with a groove smaller than the diameter of the inner cavity of the valve (groove depth 1-2mm),
阀体靠近中间位置的两侧壁对称地开设有阀体进液口和阀体出液口,阀体进液孔直接连通外部流体环境,阀体出液孔与取样装置的储存地下流体的容器连通,阀体内腔壁上部自顶部至靠近阀体进液口和阀体出液口的位置设计成内楔形结构的环面,楔形坡度为2~5°。The two side walls of the valve body near the middle position are symmetrically provided with a valve body liquid inlet and a valve body liquid outlet. Connected, the upper part of the inner wall of the valve body is designed as an inner wedge-shaped ring surface from the top to the position close to the valve body liquid inlet and valve body liquid outlet, and the wedge-shaped slope is 2-5°.
阀芯整体呈台阶形圆柱状,其下部较细上部较粗。阀芯顶端开设有L型通孔的阀芯出气口,阀芯中间开设有横向的直通孔,L型通孔的阀芯出气口和直通孔在同一个平面内。阀芯直通孔以上的柱体(即阀芯上部)的外侧设计成外楔形结构的环面,与阀体内腔的楔形环面对应,随着阀芯向下运动,两个楔形环面相互接触,当阀芯位于底部位置时,该外楔形结构与所述阀体上部的内楔形内腔壁形成楔形自密封构造,从而起到密封作用。阀芯下端是一细圆柱体,圆柱底端设计成弧状结构。The spool is in the shape of a stepped cylinder as a whole, and its lower part is thinner and its upper part is thicker. The top of the spool is provided with a spool air outlet of an L-shaped through hole, and the middle of the spool is provided with a horizontal through hole, and the spool air outlet of the L-shaped through hole and the through hole are in the same plane. The outside of the cylinder above the through-hole of the spool (that is, the upper part of the spool) is designed as an outer wedge-shaped annulus, which corresponds to the wedge-shaped annulus of the inner cavity of the valve. As the spool moves downward, the two wedge-shaped annuli interact contact, when the valve core is at the bottom position, the outer wedge-shaped structure forms a wedge-shaped self-sealing structure with the inner wedge-shaped inner cavity wall on the upper part of the valve body, so as to play a sealing role. The lower end of the spool is a thin cylinder, and the bottom end of the cylinder is designed as an arc-shaped structure.
阀体底盖内侧和外侧各设有一凸起,中间通孔,阀体底盖内侧凸起通孔端面为一弧状,当阀芯位于底部位置时,该端面与阀芯下端的细圆柱体底端啮合。The inside and outside of the bottom cover of the valve body are respectively provided with a protrusion and a through hole in the middle. The end face of the through hole on the inside of the bottom cover of the valve body is an arc shape. end engagement.
在阀芯下部和阀体底盖内侧凸起处安设有弹簧,弹簧使阀芯在正常状态下始终处于阀体内腔的上部。阀芯下端的细圆柱和阀体底盖内侧凸起为弹簧提供附着位置,同时弹簧两端固定,防止阀芯旋转。A spring is arranged at the lower part of the valve core and the inside protrusion of the bottom cover of the valve body, and the spring keeps the valve core always on the upper part of the inner cavity of the valve body under normal conditions. The thin cylinder at the lower end of the spool and the protrusion inside the bottom cover of the valve body provide the attachment position for the spring, and at the same time, both ends of the spring are fixed to prevent the spool from rotating.
阀体底盖外侧凸起内的通孔直径形成为大于阀体底盖内侧的通孔(即底盖泄压孔)直径,在阀体底盖的外侧通孔内放置有塑料浮球,在浮球下方的阀体底盖的外侧通孔内还设置有泄压转接接头,该泄压转接接头为圆柱状的中空柱体结构(中间通孔内径为1~3mm),其与浮球接触端的端面设有凸起,该凸起能够保证浮球与泄压转接接头的端面之间始终存在缝隙,使浮球不能密封泄压转接接头,保持泄压通道的畅通,该端的圆柱体外壁光滑,与阀体底盖的外侧通孔过盈装配;泄压转接接头的另一端与调压导管的一端通过胀紧或者焊接等方式连接,可以在外壁设有多道环状凸起以便在采用胀紧连接时增加接口之间的密封效果。调压导管的另一端与设置在阀体出液口处的调压孔连接。The diameter of the through hole in the protrusion outside the bottom cover of the valve body is formed to be larger than the diameter of the through hole (i.e. the pressure relief hole of the bottom cover) inside the bottom cover of the valve body, and a plastic floating ball is placed in the through hole outside the bottom cover of the valve body. There is also a pressure relief adapter in the outer through hole of the bottom cover of the valve body below the floating ball. The end face of the ball contact end is provided with a protrusion, which can ensure that there is always a gap between the floating ball and the end face of the pressure relief adapter, so that the float cannot seal the pressure relief adapter and keep the pressure relief channel unblocked. The outer wall of the cylinder is smooth, and it is assembled with the outer through hole of the valve body bottom cover; the other end of the pressure relief adapter is connected with the end of the pressure regulating conduit by expansion or welding, and multiple rings can be arranged on the outer wall. Raised to increase the sealing effect between the joints when the expansion joint is used. The other end of the pressure regulating conduit is connected with a pressure regulating hole arranged at the liquid outlet of the valve body.
换向阀在弹簧的自然状态下,阀芯直通孔和阀体进液口、阀体出液口导通形成通路,外界环境流体自然流入。当高压气体通过阀体进气口进入L型通孔后,推动阀芯下移,最终阀芯L型通孔的出气口与阀体出液口导通,外界流体无法流入。由于弹簧两端固定,能保证阀体和阀芯各孔的对应关系不变。阀体出液口为三通构造,其中一小孔即调压孔通过调压导管与泄压转接接头胀紧连接。When the reversing valve is in the natural state of the spring, the through hole of the valve core is connected with the liquid inlet of the valve body and the liquid outlet of the valve body to form a passage, and the external environment fluid flows naturally. When the high-pressure gas enters the L-shaped through hole through the valve body inlet, the valve core is pushed down, and finally the gas outlet of the L-shaped through hole of the valve core is connected with the valve body liquid outlet, and external fluid cannot flow in. Because the two ends of the spring are fixed, it can ensure that the corresponding relationship between the valve body and the holes of the valve core remains unchanged. The liquid outlet of the valve body is a three-way structure, and one of the small holes is the pressure regulating hole, which is expanded and tightly connected with the pressure relief adapter through the pressure regulating conduit.
在该换向阀正常使用时,处于液体环境中,其中阀体进气口与高压气源连通,与液体环境不直接导通,阀体进液孔和阀芯直通孔直接与液体环境导通,阀体出液口与取样装置的储存流体的容器直接连通。当阀体进气孔没有接通高压气源时,阀芯在弹簧的作用下处于阀体的上部位置。此时阀体出液口、阀芯直通孔和阀体进液口形成通路,外界环境流体通过阀体进液口、阀芯直通孔和阀体出液口流入储流容器。当阀体进气口与高压气源接通之后,高压气体通过阀体进气口进入阀体内腔与阀芯端面之间的自由空间,并且压力迅速增加。当阀芯端面受到的压力大于弹簧施加给阀芯的压力时,阀芯向下移动,此时阀芯上端的楔形环面与阀芯内腔的楔形环面之间的间隙越来越小,形成自密封的效果。随着阀芯的下移,阀芯下部与阀体内腔的空间逐渐减小,其中的流体通过阀体底盖通孔流出阀体。当阀芯到达最低端的位置时,阀芯L型通孔的下端与阀体出液孔导通,两楔形环面形成楔形自密封构造,从而起到密封作用。此时阀体进气口与阀体出液口通过阀芯L型孔导通,阀体出液口与阀体进液口不导通。当降低阀体进气口的压力直到关闭与高压气源的连通的过程中,弹簧对阀芯的压力逐渐大于高压气体对阀芯的压力,则弹簧推动阀芯向上移动。阀芯L型通孔与阀体出液口错开,阀体进气口与阀体出液口不导通,阀体出液口与阀体进液口通过阀芯直通孔重新导通。When the reversing valve is in normal use, it is in a liquid environment, in which the air inlet of the valve body is connected to the high-pressure gas source, and is not directly connected to the liquid environment. The liquid inlet hole of the valve body and the through hole of the valve core are directly connected to the liquid environment. , the liquid outlet of the valve body is directly communicated with the fluid storage container of the sampling device. When the air inlet of the valve body is not connected with the high-pressure gas source, the valve core is at the upper position of the valve body under the action of the spring. At this time, the valve body liquid outlet, the valve core through hole and the valve body liquid inlet form a passage, and the external environment fluid flows into the flow storage container through the valve body liquid inlet, the valve core through hole and the valve body liquid outlet. When the air inlet of the valve body is connected to the high-pressure gas source, the high-pressure gas enters the free space between the inner cavity of the valve body and the end surface of the valve core through the air inlet of the valve body, and the pressure increases rapidly. When the pressure on the end face of the spool is greater than the pressure applied to the spool by the spring, the spool moves downward, and the gap between the wedge-shaped ring surface at the upper end of the spool and the wedge-shaped ring surface of the inner cavity of the spool becomes smaller and smaller. Form a self-sealing effect. As the spool moves down, the space between the lower part of the spool and the inner cavity of the valve body gradually decreases, and the fluid therein flows out of the valve body through the through hole in the bottom cover of the valve body. When the spool reaches the lowest position, the lower end of the L-shaped through hole of the spool communicates with the liquid outlet hole of the valve body, and the two wedge-shaped annular surfaces form a wedge-shaped self-sealing structure, thereby playing a sealing role. At this moment, the air inlet of the valve body is connected with the liquid outlet of the valve body through the L-shaped hole of the valve core, and the liquid outlet of the valve body is not connected with the liquid inlet of the valve body. When the pressure of the air inlet of the valve body is reduced until the connection with the high-pressure gas source is closed, the pressure of the spring on the spool is gradually greater than the pressure of the high-pressure gas on the spool, and the spring pushes the spool to move upward. The L-shaped through hole of the valve core is staggered with the liquid outlet of the valve body, the air inlet of the valve body is not connected with the liquid outlet of the valve body, and the liquid outlet of the valve body is connected with the liquid inlet of the valve body again through the through hole of the valve core.
技术效果technical effect
根据本实用新型的换向阀,将气体通道和液体通道在液体进样口即阀体出液口处分开,且液体通道处于常开状态,使地下流体可以自由流入取样装置。启动压力为0,且无压力敏感部件暴露在外,因此可以适用于各种深度的取样环境。According to the reversing valve of the utility model, the gas channel and the liquid channel are separated at the liquid sampling port, that is, the liquid outlet of the valve body, and the liquid channel is in a normally open state, so that underground fluid can freely flow into the sampling device. The starting pressure is 0, and no pressure-sensitive parts are exposed, so it can be applied to sampling environments of various depths.
另外,正常状态下,本实用新型的换向阀的进样通道处于常开状态,气体流动通道处于常闭状态。结构设计上提高了抵御泥沙堵塞风险的能力,创新地应用取样时的高压气体作为动力源实现通道的切换或启闭,很好地适应了井下长期监测的极端环境;相对单向阀无启动压力,在地下水位附近水头差很小的地方仍然适用;气动压力可以在较大的范围内调节,无压力敏感部件,使该部件在深部地层取样中也可以应用;密封结构采用滑动楔形环面自密封结构,取消了容易失效的密封形式,密封效果更佳,适用范围更广。In addition, under normal conditions, the sampling channel of the reversing valve of the present invention is in a normally open state, and the gas flow channel is in a normally closed state. The structural design improves the ability to resist the risk of sediment blockage, innovatively uses the high-pressure gas during sampling as the power source to realize the switching or opening and closing of the channel, which is well adapted to the extreme environment of long-term underground monitoring; compared with the one-way valve, there is no start-up pressure, it is still applicable in places where the water head difference is small near the groundwater level; the pneumatic pressure can be adjusted in a large range, and there is no pressure sensitive part, so that this part can also be applied in deep formation sampling; the sealing structure adopts a sliding wedge-shaped annulus The self-sealing structure eliminates the sealing form that is prone to failure, and the sealing effect is better and the application range is wider.
附图说明Description of drawings
图1为本实用新型一个实施方式的一种应用在地下流体取样过程中的换向阀结构示意图;Fig. 1 is a schematic diagram of the structure of a reversing valve used in an underground fluid sampling process according to an embodiment of the present invention;
图2为该换向阀自然状态下的剖面图;图2-1为图2的局部放大图;Figure 2 is a cross-sectional view of the reversing valve in a natural state; Figure 2-1 is a partial enlarged view of Figure 2;
图3为该换向阀工作状态下的剖面图;图3-1为图3的局部放大图。Fig. 3 is a cross-sectional view of the reversing valve in working state; Fig. 3-1 is a partially enlarged view of Fig. 3 .
附图标记reference sign
1-阀体进气口、2-阀体顶盖、3-阀体、4-阀芯、5-阀体进液口、6-弹簧、7-阀体底盖、8-浮球、9-泄压转接接头、10-阀芯L型通孔进气口、11-阀芯L型通孔出气口、12-阀体出液口、13-调压孔、14-调压导管、15-底盖泄压孔、16-阀芯直通孔。1-Valve body air inlet, 2-Valve body top cover, 3-Valve body, 4-Spool, 5-Valve body liquid inlet, 6-Spring, 7-Valve body bottom cover, 8-Floating ball, 9 -Pressure relief adapter, 10-spool L-shaped through-hole air inlet, 11-spool L-shaped through-hole air outlet, 12-valve body liquid outlet, 13-pressure regulating hole, 14-pressure regulating conduit, 15-bottom cover pressure relief hole, 16-spool through hole.
具体实施方式detailed description
以下,参照附图对本实用新型的一种应用在地下流体取样过程中的换向阀进行详细的说明。Hereinafter, a reversing valve used in the underground fluid sampling process of the present invention will be described in detail with reference to the accompanying drawings.
图1为本实用新型一个实施方式的一种应用在地下流体取样过程中的换向阀结构示意图。如图1所示,本实用新型的换向阀具备:阀体顶盖2、阀体3、阀芯4、弹簧6、阀体底盖7、浮球8以及调压导管14。Fig. 1 is a schematic structural diagram of a reversing valve used in the underground fluid sampling process according to an embodiment of the present invention. As shown in Figure 1 , the reversing valve of the present utility model has: a valve body top cover 2, a valve body 3, a valve core 4, a spring 6, a valve body bottom cover 7, a floating ball 8 and a pressure regulating conduit 14.
该换向阀为圆柱体结构,直径8~20mm,高度20~40mm,阀体顶盖2、阀体底盖7与阀体3焊接连接或螺纹连接成整体。换向阀的各部件材料可根据具体取样及分析需求选择使用金属材料或无机非金属材料。The reversing valve is a cylindrical structure with a diameter of 8-20mm and a height of 20-40mm. The valve body top cover 2, valve body bottom cover 7 and valve body 3 are welded or threaded to form a whole. The material of each component of the reversing valve can be selected to use metallic materials or inorganic non-metallic materials according to specific sampling and analysis requirements.
阀体顶盖2为凸缘状结构,中间具有阀体进气口1(内径为3~5mm,通常为3mm),与高压气源连接。在其与阀体3连接的面设有小于阀体3内腔直径的凹槽(凹槽深度1~2mm),凹槽的作用是增加高压气体作用于阀芯顶端的自由面积,以增大推动阀芯的推力。The valve body top cover 2 is a flange-like structure with a valve body air inlet 1 (with an inner diameter of 3-5 mm, usually 3 mm) in the middle, which is connected to a high-pressure gas source. On the surface connected to the valve body 3, there is a groove smaller than the diameter of the inner cavity of the valve body 3 (the depth of the groove is 1 ~ 2mm). The function of the groove is to increase the free area of the high-pressure gas acting on the top of the valve core to increase The thrust that pushes the spool.
在阀体3靠近中间位置的两侧壁对称地开设有阀体进液口5和阀体出液口12,阀体进液孔5直接连通外部流体环境,阀体出液孔12与取样装置的储存地下流体的容器连通,阀体3内腔壁上部自顶部至靠近阀体进液口5和阀体出液口12的位置设计成内楔形结构的环面,楔形坡度为2~5°。The valve body liquid inlet 5 and the valve body liquid outlet 12 are symmetrically opened on both side walls of the valve body 3 near the middle position, the valve body liquid inlet hole 5 is directly connected to the external fluid environment, and the valve body liquid outlet hole 12 is connected with the sampling device The upper part of the inner wall of the valve body 3 is designed as an inner wedge-shaped ring surface from the top to the position close to the valve body liquid inlet 5 and the valve body liquid outlet 12, and the wedge-shaped slope is 2-5° .
阀芯4整体呈台阶形圆柱状,其下部较细上部较粗。阀芯顶端开设有L型通孔的阀芯进气口10,阀芯中间开设有横向的直通孔16,阀芯L型通孔出气口11和阀芯直通孔16在同一个平面内。阀芯直通孔16以上的柱体(即阀芯上部)外侧形成为外楔形结构的环面,与阀体3内腔的楔形环面对应,随着阀芯4向下运动,两个楔形环面相互接触,当阀芯4位于底部位置时,其外楔形结构与所述阀体3上部的内楔形内腔壁形成楔形自密封构造,从而起到密封作用。阀芯4的下端为细圆柱体,圆柱底端设计成弧状结构。The spool 4 is in the shape of a stepped cylinder as a whole, and its lower part is thinner and its upper part is thicker. The top of the spool is provided with a spool air inlet 10 with an L-shaped through hole, and the middle of the spool is provided with a horizontal through hole 16, and the L-shaped through hole air outlet 11 of the spool is in the same plane as the through hole 16 of the spool. The outer side of the cylinder (i.e. the upper part of the spool) above the through hole 16 of the spool is formed as an outer wedge-shaped annulus, which corresponds to the wedge-shaped annulus of the inner cavity of the valve body 3. As the spool 4 moves downward, the two wedges The ring surfaces are in contact with each other. When the valve core 4 is at the bottom position, its outer wedge-shaped structure forms a wedge-shaped self-sealing structure with the inner wedge-shaped inner cavity wall on the upper part of the valve body 3, so as to play a sealing role. The lower end of the spool 4 is a thin cylinder, and the bottom end of the cylinder is designed as an arc-shaped structure.
阀体底盖7内侧和外侧各设有一个凸起,中间通孔,阀体底盖7内侧凸起通孔端面形成为弧状,当阀芯4位于底部位置时,该端面与阀芯4下端的细圆柱体底端啮合。The inside and outside of the valve body bottom cover 7 are respectively provided with a protrusion and a through hole in the middle. The bottom end of the thin cylinder engages.
在阀芯4下部和阀体底盖7内侧凸起处安设有弹簧6,弹簧6使阀芯4在正常状态下始终处于阀体3内腔的上部。阀芯4下端的细圆柱和阀体底盖7内侧凸起为弹簧6提供附着位置,同时弹簧6两端固定,防止阀芯4旋转。A spring 6 is installed at the lower part of the valve core 4 and the inside protrusion of the valve body bottom cover 7, and the spring 6 keeps the valve core 4 always on the top of the inner chamber of the valve body 3 under normal conditions. The thin cylinder at the lower end of the valve core 4 and the inner protrusion of the valve body bottom cover 7 provide attachment positions for the spring 6, and the two ends of the spring 6 are fixed to prevent the valve core 4 from rotating.
阀体底盖7外侧凸起内的通孔直径形成为大于阀体底盖7内侧的通孔(即底盖泄压孔15)直径,在阀体底盖7的外侧通孔内放置有塑料浮球8,在浮球8下方的阀体底盖7的外侧通孔内还设置有泄压转接接头9,泄压转接接头9为圆柱状的中空柱体结构(中间通孔内径为1~3mm),其与浮球8接触端的端面设有凸起,该凸起能够保证浮球8与泄压转接接头9的端面之间始终存在缝隙,使浮球8不能密封泄压转接接头9,保持泄压通道的畅通,该端的圆柱体外壁光滑,与阀体底盖7的外侧通孔过盈装配;泄压转接接头9的另一端与调压导管14的一端通过胀紧或者焊接等方式连接,可以在外壁设有多道环状凸起以便在采用胀紧连接时增加接口之间的密封效果。调压导管14的另一端与设置在阀体出液口12处的调压孔13胀紧连接。The diameter of the through hole in the protrusion on the outside of the valve body bottom cover 7 is formed to be greater than the diameter of the through hole (i.e. the bottom cover pressure relief hole 15) inside the valve body bottom cover 7, and a plastic material is placed in the outside through hole of the valve body bottom cover 7. The float 8 is also provided with a pressure relief adapter 9 in the outer through hole of the valve body bottom cover 7 below the float 8, and the pressure relief adapter 9 is a cylindrical hollow cylinder structure (the inner diameter of the middle through hole is 1~3mm), the end surface of the contact end of the floating ball 8 is provided with a protrusion, which can ensure that there is always a gap between the floating ball 8 and the end surface of the pressure relief adapter 9, so that the floating ball 8 cannot seal the pressure relief rotor The outer wall of the cylinder at this end is smooth, and it is fitted with the outer through hole of the valve body bottom cover 7 in an interference fit; the other end of the pressure relief adapter 9 and one end of the pressure regulating conduit 14 pass through the expansion joint 9. If it is connected by means of tightness or welding, multiple ring-shaped protrusions can be provided on the outer wall to increase the sealing effect between the joints when the expansion-tight connection is used. The other end of the pressure-regulating conduit 14 is in expansion-tight connection with the pressure-regulating hole 13 arranged at the liquid outlet 12 of the valve body.
图2为本实用新型的一个实施方式的换向阀自然状态下的剖面图。如图2所示,本实用新型的换向阀在弹簧的自然状态下,阀体进液口5、阀芯直通孔16和阀体出液口12导通形成通路,进样通道处于常开状态,气体流动通道处于常闭状态,外界环境流体通过阀体进液口5、阀芯直通孔16和阀体出液口12流入储流容器。Fig. 2 is a cross-sectional view of a reversing valve in a natural state according to an embodiment of the present invention. As shown in Figure 2, under the natural state of the spring, the valve body liquid inlet 5, the valve core through hole 16 and the valve body liquid outlet 12 are connected to form a passage, and the sampling channel is normally open. state, the gas flow channel is in a normally closed state, and the external environment fluid flows into the flow storage container through the valve body liquid inlet 5, the valve core through hole 16 and the valve body liquid outlet 12.
图3为本实用新型的一个实施方式的换向阀工作状态下的剖面图。如图3所示,在自然状态下高压气体通过阀体进气口1在阀体顶盖2内槽附近聚集,压力不断增加,当高压气体对阀芯4顶面的作用力大于弹簧6的弹力,推动阀芯4向下移动,弹簧6被压缩。阀体3内腔中的液体受到挤压,沿着阀体底盖7中间通孔(即底盖泄压孔15)流向浮球8,将浮球8推至泄压转接接头9的顶端,由于泄压转接接头9的顶端面凸起的作用,使受压的地下水流入调压导管14,继而进入阀体出液口12。当阀芯4被推至最低处时,阀芯L型通孔出气口11与阀体出液口12导通,则高压气体进入阀体出液口12,此时调压孔13处的压力比弹簧6处受压液体的压力高,因此浮球8上浮堵住阀体底盖7的通孔(即底盖泄压孔15)。高压气体只能沿着阀体进气口1→阀芯L型通孔进气口10→阀芯L型通孔出气口11→阀体出液口12方向流动。Fig. 3 is a cross-sectional view of the reversing valve in an embodiment of the present invention in a working state. As shown in Figure 3, in the natural state, high-pressure gas gathers near the inner groove of the valve body top cover 2 through the valve body inlet 1, and the pressure continues to increase. When the high-pressure gas acts on the top surface of the valve core 4 greater than the spring 6 The elastic force pushes the spool 4 to move downward, and the spring 6 is compressed. The liquid in the inner cavity of the valve body 3 is squeezed, and flows to the float 8 along the middle through hole of the bottom cover 7 of the valve body (that is, the pressure relief hole 15 of the bottom cover), and pushes the float 8 to the top of the pressure relief adapter 9 , due to the protrusion of the top surface of the pressure relief adapter 9, the pressurized groundwater flows into the pressure regulating conduit 14, and then enters the liquid outlet 12 of the valve body. When the valve core 4 is pushed to the lowest position, the L-shaped through-hole air outlet 11 of the valve core is connected to the liquid outlet 12 of the valve body, and the high-pressure gas enters the liquid outlet 12 of the valve body. At this time, the pressure at the pressure regulating hole 13 Higher than the pressure of the pressurized liquid at the spring 6, so the floating ball 8 floats up to block the through hole of the valve body bottom cover 7 (ie the bottom cover pressure relief hole 15). High-pressure gas can only flow along the direction of valve body inlet 1 → valve core L-shaped through hole air inlet 10 → valve core L-shaped through hole gas outlet 11 → valve body liquid outlet 12.
当关闭高压气源时,则阀体顶盖2内槽处高压气体压力下降,阀体3内腔的弹簧6压力大于气体压力,因而弹簧6的弹力使阀芯4上移,浮球8不再受高压气体作用,该换向阀回复自然状态。When the high-pressure gas source is turned off, the pressure of the high-pressure gas in the inner groove of the top cover 2 of the valve body drops, and the pressure of the spring 6 in the inner cavity of the valve body 3 is greater than the gas pressure, so the elastic force of the spring 6 moves the valve core 4 upward, and the floating ball 8 does not move up. Under the action of high-pressure gas again, the reversing valve returns to its natural state.
弹簧6的材质可以根据地下水取样分析的要求可以采用金属材质或者非金属材质。由于弹簧6两端固定,因此能保证阀体3和阀芯4各孔的对应关系不变。阀体出液口12为三通构造,其中的小孔即调压孔13通过调压导管14与泄压转接接头9连接。需要说明的是,在本实用新型的实施方式中大多采用了胀紧连接,当然也可以根据实际需要采用焊接和螺纹连接等其他连接方式。The material of the spring 6 can be metal or non-metal according to the requirements of groundwater sampling and analysis. Because the two ends of the spring 6 are fixed, it can ensure that the corresponding relationship between the holes of the valve body 3 and the valve core 4 remains unchanged. The liquid outlet 12 of the valve body is a three-way structure, and the small hole in it, the pressure regulating hole 13 , is connected to the pressure relief adapter 9 through the pressure regulating conduit 14 . It should be noted that most of the embodiments of the present utility model adopt expansion-tight connection, and of course other connection methods such as welding and screw connection can also be used according to actual needs.
最后所应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制。尽管参照实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,对本实用新型的技术方案进行修改或者等同替换,都不脱离本实用新型技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than limit them. Although the present utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that any modification or equivalent replacement of the technical solution of the present utility model does not depart from the spirit and scope of the technical solution of the present utility model, and all of them should cover Within the scope of the claims of the present invention.
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| CN201620935216.1U Withdrawn - After Issue CN206175721U (en) | 2016-02-02 | 2016-08-24 | Be applied to switching -over valve of secret fluid sampling process |
| CN201610715236.2A Active CN107023692B (en) | 2016-02-02 | 2016-08-24 | A reversing valve used in underground fluid sampling process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107023692A (en) * | 2016-02-02 | 2017-08-08 | 中国科学院武汉岩土力学研究所 | A kind of reversal valve applied to sampling underground fluid process |
| CN107238458A (en) * | 2017-07-27 | 2017-10-10 | 中国科学院武汉岩土力学研究所 | Dry hole relief valve and hydrofracturing detecting earth stress device |
| CN113049334A (en) * | 2021-03-22 | 2021-06-29 | 四川省分析测试服务中心 | Chemical sample preparation device |
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| CN107829723B (en) * | 2017-12-05 | 2022-03-15 | 山东科技大学 | Mine rock mass mining damage range integrated detection equipment and detection method |
| CN110113912B (en) * | 2019-04-09 | 2021-02-26 | 江苏永鼎通信有限公司 | Base station equipment with good heat dissipation effect based on 5G communication |
| CN115076414A (en) * | 2022-06-16 | 2022-09-20 | 南京长距科技有限公司 | Precise quantitative valve for combustion method TOC detection and use method thereof |
| CN115479009B (en) * | 2022-08-16 | 2024-05-31 | 江苏省肿瘤医院 | Gas booster for pneumatic pipeline transmission system of hospital |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE10057153C2 (en) * | 2000-11-17 | 2003-06-05 | Tilo Seck | Valve with automatic inflow and shut-off device |
| US6631880B2 (en) * | 2001-04-11 | 2003-10-14 | Leroy J. Kandel | Preventative stop valve system and method |
| CN201232776Y (en) * | 2008-05-13 | 2009-05-06 | 冉华 | Electromagnetic change valve |
| US8167269B2 (en) * | 2009-05-28 | 2012-05-01 | Fisher Controls International, Llc | Valve trim apparatus for use with valves |
| CN202091555U (en) * | 2011-06-07 | 2011-12-28 | 中国电子科技集团公司第十八研究所 | Slide-valve-type two-position and three-way reversing valve |
| CN203823107U (en) * | 2014-05-23 | 2014-09-10 | 河南航天液压气动技术有限公司 | Valve core component and electromagnetic valve adopting same |
| CN206175721U (en) * | 2016-02-02 | 2017-05-17 | 中国科学院武汉岩土力学研究所 | Be applied to switching -over valve of secret fluid sampling process |
-
2016
- 2016-08-24 CN CN201620935216.1U patent/CN206175721U/en not_active Withdrawn - After Issue
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107023692A (en) * | 2016-02-02 | 2017-08-08 | 中国科学院武汉岩土力学研究所 | A kind of reversal valve applied to sampling underground fluid process |
| CN107023692B (en) * | 2016-02-02 | 2019-10-22 | 中国科学院武汉岩土力学研究所 | A reversing valve used in underground fluid sampling process |
| CN107238458A (en) * | 2017-07-27 | 2017-10-10 | 中国科学院武汉岩土力学研究所 | Dry hole relief valve and hydrofracturing detecting earth stress device |
| CN113049334A (en) * | 2021-03-22 | 2021-06-29 | 四川省分析测试服务中心 | Chemical sample preparation device |
| CN113049334B (en) * | 2021-03-22 | 2023-10-03 | 四川省分析测试服务中心 | Chemical sample preparation device |
Also Published As
| Publication number | Publication date |
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| CN107023692A (en) | 2017-08-08 |
| CN107023692B (en) | 2019-10-22 |
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