CN206170198U - PVC board all -in -one that punches a hole - Google Patents

PVC board all -in -one that punches a hole Download PDF

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Publication number
CN206170198U
CN206170198U CN201621178833.8U CN201621178833U CN206170198U CN 206170198 U CN206170198 U CN 206170198U CN 201621178833 U CN201621178833 U CN 201621178833U CN 206170198 U CN206170198 U CN 206170198U
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China
Prior art keywords
lower template
hydraulic cylinder
workbench
template
pvc board
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Expired - Fee Related
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CN201621178833.8U
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Chinese (zh)
Inventor
黄振权
毛双
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Dongguan Zht Smart Card Co ltd
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Dongguan Zht Smart Card Co ltd
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Abstract

本实用新型公开了一种PVC板冲孔一体机,涉及冲孔模具技术领域,包括控制台、工作台、下模板、上模板和液压缸,所述工作台上设有支架,所述下模板设置在工作台上,所述液压缸设置在支架上,所述下模板与工作台间设有排屑间隙,所述下模板和上模板上下对应、且上模板设置在上方液压缸的活塞杆端部,所述上模板上的凸模与凹模相对应;所述液压缸与电机驱动的油泵相连。利用液压缸及下模板和上模板可以一次性在PVC板上冲出定位孔和IC孔,降低定位孔与IC孔的加工误差,缩短调机时间及工序间转运等辅助加工时间,节约大量的人力和时间成本,减少了不合格品的产生。本实用新型具有结构简单、操作方便的优点,能够提高工作效率及加工精度。

The utility model discloses a PVC plate punching integrated machine, relates to the technical field of punching molds, and comprises a console, a workbench, a lower template, an upper template and a hydraulic cylinder, the workbench is provided with a bracket, the lower template Set on the workbench, the hydraulic cylinder is set on the support, there is a chip removal gap between the lower template and the workbench, the lower template and the upper template correspond up and down, and the upper template is set on the piston rod of the upper hydraulic cylinder At the end, the punch on the upper template corresponds to the die; the hydraulic cylinder is connected with the oil pump driven by the motor. The positioning hole and IC hole can be punched out on the PVC board at one time by using the hydraulic cylinder, the lower template and the upper template, which reduces the processing error of the positioning hole and the IC hole, shortens the auxiliary processing time such as machine adjustment time and inter-process transfer, and saves a lot of money. Manpower and time costs are reduced, and the generation of substandard products is reduced. The utility model has the advantages of simple structure and convenient operation, and can improve work efficiency and processing precision.

Description

PVC板冲孔一体机PVC board punching machine

技术领域technical field

本实用新型涉及冲孔模具技术领域,尤其涉及一种PVC板冲孔一体机。The utility model relates to the technical field of punching dies, in particular to a PVC board punching integrated machine.

背景技术Background technique

目前,随着智能卡的应用越来越广泛,其生产量也越来越大。通常智能卡的PVC板上加工定位孔和IC孔需要用到冲孔设备,传统的加工定位孔与IC孔分别是在两台设备上进行的,当生产过程中需要分两序进行,往往先使用冲定位孔设备加工定位孔,再使用冲IC孔设备加工IC孔,这样往往需要调机两次,不仅耗费大量时间,而且也增加了调试的难度,加工质量也很难保证。At present, with the application of smart cards more and more widely, its production volume is also increasing. Usually, punching equipment is required to process positioning holes and IC holes on the PVC board of smart cards. The traditional processing of positioning holes and IC holes is carried out on two separate devices. When the production process needs to be carried out in two steps, it is often used first. The positioning hole punching equipment is used to process the positioning hole, and then the IC hole punching equipment is used to process the IC hole. This often requires two machine adjustments, which not only consumes a lot of time, but also increases the difficulty of debugging, and it is difficult to guarantee the processing quality.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种结构简单、操作方便的PVC板冲孔一体机,能够提高工作效率及冲孔精确度。The technical problem to be solved by the utility model is to provide a PVC plate punching integrated machine with simple structure and convenient operation, which can improve work efficiency and punching accuracy.

为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:

一种PVC板冲孔一体机,包括控制台、工作台、下模板、上模板和液压缸,所述工作台上设有支架,所述下模板设置在工作台上,所述液压缸设置在支架上,所述下模板与工作台间设有排屑间隙,所述下模板和上模板上下对应、且上模板设置在上方液压缸的活塞杆端部,所述下模板上的凹模孔距与待加工的PVC板上孔距一致,所述上模板上的凸模与凹模相对应;所述液压缸与由电机驱动的油泵相连。A PVC board punching all-in-one machine, including a console, a workbench, a lower template, an upper template and a hydraulic cylinder, the workbench is provided with a bracket, the lower template is arranged on the workbench, and the hydraulic cylinder is arranged on the On the bracket, a chip removal gap is provided between the lower template and the workbench, the lower template and the upper template correspond up and down, and the upper template is arranged at the end of the piston rod of the upper hydraulic cylinder, the die hole on the lower template The pitch is consistent with the hole pitch on the PVC plate to be processed, and the punch on the upper template corresponds to the die; the hydraulic cylinder is connected with an oil pump driven by a motor.

优选的,所述下模板四角设有导柱,上模板下端设有与导柱对应的导套,所述导柱外套设弹簧,所述弹簧下端固定在下模板上。Preferably, the four corners of the lower formwork are provided with guide pillars, the lower end of the upper formwork is provided with guide sleeves corresponding to the guide pillars, the guide pillars are covered with springs, and the lower ends of the springs are fixed on the lower formwork.

优选的,所述下模板的一侧设有用来对PVC板定位的定位板。Preferably, one side of the lower template is provided with a positioning plate for positioning the PVC board.

优选的,所述支架包括上台面和支柱,所述支柱为四根,四根支柱设置在上台面与工作台之间、且在下模板和上模板外侧,所述液压缸固定设置在上台面上。Preferably, the support includes an upper table and pillars, the four pillars are arranged between the upper table and the workbench, and outside the lower template and the upper template, and the hydraulic cylinder is fixed on the upper table .

优选的,所述工作台下方设有柜体,所述电机和油泵设置在柜体内,所述控制台设置在柜体前侧上部。Preferably, a cabinet is provided under the workbench, the motor and the oil pump are arranged in the cabinet, and the console is arranged in the upper part of the front side of the cabinet.

采用上述技术方案所产生的有益效果在于:利用液压缸及下模板和上模板可以一次性在PVC板上冲出定位孔和IC孔,实现冲定位孔与冲IC孔同时进行,降低定位孔与IC孔的加工误差,缩短调机时间及工序间转运等辅助加工时间,节约大量的人力和时间成本,减少了不合格品的产生。本实用新型具有结构简单、操作方便的优点,能够提高工作效率及加工精度,适应了大批量生产的需要。The beneficial effect of adopting the above technical scheme is that the positioning hole and the IC hole can be punched out on the PVC board at one time by using the hydraulic cylinder, the lower template and the upper template, so that the punching of the positioning hole and the punching of the IC hole can be carried out at the same time, and the cost of the positioning hole and the IC hole can be reduced. The processing error of the IC hole shortens the auxiliary processing time such as machine adjustment time and inter-process transfer, saves a lot of manpower and time costs, and reduces the generation of unqualified products. The utility model has the advantages of simple structure and convenient operation, can improve work efficiency and processing precision, and meets the needs of mass production.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图中:1-控制台,2-工作台,3-下模板,4-上模板,5-液压缸,6-支架,7-电机,8-油泵,9-导柱,10-导套,11-弹簧,12-定位板,13-上台面,14-支柱,15-柜体,41-凸模。In the figure: 1-console, 2-worktable, 3-lower template, 4-upper template, 5-hydraulic cylinder, 6-support, 7-motor, 8-oil pump, 9-guide column, 10-guide sleeve, 11-spring, 12-positioning plate, 13-top, 14-pillar, 15-cabinet, 41-punch.

具体实施方式detailed description

下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,以下所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

如图1所示的一种PVC板冲孔一体机,包括控制台1、工作台2、下模板3、上模板4和液压缸5,所述工作台2上设有支架6,所述下模板3设置在工作台2上,所述液压缸5设置在支架6上,所述下模板3与工作台2间设有排屑间隙,所述下模板3和上模板4上下对应、且上模板4设置在上方液压缸5的活塞杆端部,所述下模板3上的凹模孔距与待加工的PVC板上孔距一致,所述上模板4上的凸模41与凹模相对应;所述液压缸5与由电机7驱动的油泵8相连。A kind of PVC board punching all-in-one machine as shown in Figure 1, comprises console 1, workbench 2, lower formwork 3, upper formwork 4 and hydraulic cylinder 5, described workbench 2 is provided with support 6, and described lower The template 3 is arranged on the workbench 2, the hydraulic cylinder 5 is arranged on the support 6, a chip removal gap is provided between the lower template 3 and the workbench 2, the lower template 3 and the upper template 4 correspond up and down, and the upper The template 4 is arranged on the piston rod end of the upper hydraulic cylinder 5, the hole distance of the die on the lower template 3 is consistent with the hole distance on the PVC plate to be processed, and the punch 41 on the upper template 4 is in line with the die. Correspondingly; the hydraulic cylinder 5 is connected with the oil pump 8 driven by the motor 7 .

优选的,所述下模板3四角设有导柱9,上模板4下端设有与导柱9对应的导套10,所述导柱9外套设弹簧11,所述弹簧11下端固定在下模板3上。利用液压缸及下模板和上模板可以一次性在PVC板上冲出定位孔和IC孔,实现冲定位孔与冲IC孔同时进行,提高了定位孔与IC孔的加工精度,减少了辅助加工时间,提高了工作效率。Preferably, the four corners of the lower template 3 are provided with guide pillars 9, and the lower end of the upper template 4 is provided with a guide sleeve 10 corresponding to the guide pillars 9, and a spring 11 is set outside the guide pillar 9, and the lower end of the spring 11 is fixed on the lower template 3 superior. The positioning hole and IC hole can be punched on the PVC board at one time by using the hydraulic cylinder, the lower template and the upper template, so that the positioning hole and the IC hole can be punched at the same time, which improves the processing accuracy of the positioning hole and the IC hole and reduces auxiliary processing. time, improving work efficiency.

作为一种优选结构,所述下模板3的一侧设有用来对PVC板定位的定位板12。借助定位板12可将PVC板在下模板3上定位,保证冲孔的加工精度。As a preferred structure, one side of the lower template 3 is provided with a positioning plate 12 for positioning the PVC board. The PVC plate can be positioned on the lower formwork 3 by means of the positioning plate 12 to ensure the machining accuracy of punching.

在本实用新型的一个优选实施例中,所述支架6包括上台面13和支柱14,所述支柱14为四根,四根支柱14设置在上台面13与工作台2之间、且在下模板3和上模板4外侧,所述液压缸5固定设置在上台面13上。利用此结构可提高设备的稳固性,保证冲孔的平稳性。In a preferred embodiment of the present utility model, the support 6 includes an upper table 13 and a pillar 14, and the number of the pillars 14 is four, and the four pillars 14 are arranged between the upper table 13 and the workbench 2, and on the lower formwork 3 and the outer side of the upper template 4, the hydraulic cylinder 5 is fixedly arranged on the upper table 13. Utilizing this structure can improve the stability of the equipment and ensure the stability of punching.

在本实用新型的一个具体实施例中,所述工作台2下方设有柜体15,所述电机7和油泵8设置在柜体15内,所述控制台1设置在柜体15前侧上部,方便操作人员操作;利用柜体15可以保护电机7和油泵8,同时还可以利用柜体15内部空间放置一些操作工具,以便保持工作环境整洁、有序。In a specific embodiment of the present utility model, a cabinet body 15 is arranged under the workbench 2, the motor 7 and the oil pump 8 are arranged in the cabinet body 15, and the console 1 is arranged on the upper part of the front side of the cabinet body 15. , convenient for the operator to operate; the motor 7 and the oil pump 8 can be protected by using the cabinet body 15, and some operating tools can be placed in the inner space of the cabinet body 15, so as to keep the working environment clean and orderly.

综上所述,本实用新型具有结构简单、操作方便的优点,利用液压缸及下模板和上模板可以一次性在PVC板上冲出定位孔和IC孔,实现冲定位孔与冲IC孔同时进行,降低定位孔与IC孔的加工误差,缩短调机时间及工序间转运等辅助加工时间,节约大量的人力和时间成本,减少了不合格品的产生。利用本实用新型能够提高工作效率及加工精度,尤其适应大批量生产。In summary, the utility model has the advantages of simple structure and convenient operation. Using the hydraulic cylinder, the lower template and the upper template, the positioning hole and the IC hole can be punched out on the PVC board at one time, so that the positioning hole and the IC hole can be punched at the same time. It reduces the processing error of positioning holes and IC holes, shortens the auxiliary processing time such as machine adjustment time and inter-process transfer, saves a lot of manpower and time costs, and reduces the generation of unqualified products. Utilizing the utility model can improve work efficiency and processing precision, and is especially suitable for mass production.

在上面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受上面公开的具体实施例的限制。In the above description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here, and those skilled in the art can Under the circumstances, similar promotion is done, so the utility model is not limited by the specific embodiments disclosed above.

Claims (5)

1. a kind of PVC board punching integrated machine, it is characterised in that:Including control station (1), workbench (2), lower template (3), upper die plate (4) and hydraulic cylinder (5), the workbench (2) is provided with support (6), and the lower template (3) is arranged on workbench (2), described Hydraulic cylinder (5) is arranged on support (6), and burr and chip clearance, the lower template (3) are provided between the lower template (3) and workbench (2) Correspond to up and down with upper die plate (4) and upper die plate (4) is disposed over the piston rod end of hydraulic cylinder (5), the lower template (3) On die hole away from consistent with pitch-row in PVC board to be processed, the punch (41) on the upper die plate (4) is corresponding with die; The hydraulic cylinder (5) is connected with the oil pump (8) driven by motor (7).
2. PVC board punching integrated machine according to claim 1, it is characterised in that:Lower template (3) corner is provided with guide pillar (9), upper die plate (4) lower end is provided with guide pin bushing (10) corresponding with guide pillar (9), the outer sheathed spring (11) of the guide pillar (9), the bullet Spring (11) lower end is fixed in lower template (3).
3. PVC board punching integrated machine according to claim 1, it is characterised in that:The side of the lower template (3) is provided with use Carry out the location-plate (12) to PVC board positioning.
4. PVC board punching integrated machine according to claim 1, it is characterised in that:The support (6) is including upper table surface (13) With pillar (14), the pillar (14) is four, four pillars (14) be arranged between upper table surface (13) and workbench (2) and In lower template (3) and upper die plate (4) outside, the hydraulic cylinder (5) is fixedly installed on upper table surface (13).
5. PVC board punching integrated machine according to claim 1, it is characterised in that:Workbench (2) lower section is provided with cabinet (15), the motor (7) and oil pump (8) are arranged in cabinet (15), and the control station (1) is arranged on cabinet (15) front side Portion.
CN201621178833.8U 2016-10-27 2016-10-27 PVC board all -in -one that punches a hole Expired - Fee Related CN206170198U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621178833.8U CN206170198U (en) 2016-10-27 2016-10-27 PVC board all -in -one that punches a hole

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Application Number Priority Date Filing Date Title
CN201621178833.8U CN206170198U (en) 2016-10-27 2016-10-27 PVC board all -in -one that punches a hole

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118976825A (en) * 2024-10-18 2024-11-19 江苏丰实智能门窗科技有限公司 A plate punching device for producing aluminum alloy doors and windows

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118976825A (en) * 2024-10-18 2024-11-19 江苏丰实智能门窗科技有限公司 A plate punching device for producing aluminum alloy doors and windows

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Address after: 523000 No. 6 Zhenglongheng Street, Four Villages, Tangxia Town, Dongguan City, Guangdong Province

Patentee after: DONGGUAN ZHT SMART CARD CO.,LTD.

Address before: 523000 Workshop B (Second Floor) of No. 9 High-tech Second Road, Four Villages, Tangxia Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN ZHT SMART CARD CO.,LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170517