CN206169614U - Automatic screw locking machine - Google Patents

Automatic screw locking machine Download PDF

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CN206169614U
CN206169614U CN201621150791.7U CN201621150791U CN206169614U CN 206169614 U CN206169614 U CN 206169614U CN 201621150791 U CN201621150791 U CN 201621150791U CN 206169614 U CN206169614 U CN 206169614U
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batch
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gravity
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朱红霞
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Abstract

本实用新型涉及自动化设备技术领域,尤其是一种自动锁螺丝机。它包括电批、批嘴机构、螺丝输送管和分料机构;相对于水平面,分料机构的出料口的位置高于批嘴机构的进料口的位置;批嘴机构包括外套筒、送丝固定块、内滑筒及开设有锁丝轴孔的批嘴座;批嘴座的顶端部内开设有一与锁丝轴孔相通的送丝斜孔,送丝固定块内装设有一与送丝斜孔同轴分布的重力落丝管,送丝固定块内装设有用于控制重力落丝管的内部通道大小的截止组件,截止组件的顶端与内滑筒的圆周外壁相抵。在使用时,螺丝在本身重力以及螺丝间的推力的作用下自动向重力落丝管内进行供给;其无需配置传统锁螺丝机中的气压装置等,能够在提高装配效率的同时,降低机器的使用成本并简化机器的结构。

The utility model relates to the technical field of automation equipment, in particular to an automatic screw locking machine. It includes electric batch, batch nozzle mechanism, screw conveying pipe and material distribution mechanism; relative to the horizontal plane, the position of the discharge port of the material distribution mechanism is higher than the position of the feed inlet of the batch nozzle mechanism; the batch nozzle mechanism includes the outer sleeve, The wire feeding fixed block, the inner sliding cylinder and the nozzle holder with the thread locking shaft hole; the top part of the nozzle holder is provided with a wire feeding inclined hole connected with the wire locking shaft hole, and the wire feeding fixing block is equipped with a wire feeding screw hole. The gravity doffing tube with inclined holes coaxially distributed, the wire feeding fixed block is equipped with a cut-off assembly for controlling the size of the inner channel of the gravity doffing tube, and the top of the cut-off assembly is offset against the outer circumferential wall of the inner sliding cylinder. When in use, the screws are automatically fed into the gravity doffing tube under the action of their own gravity and the thrust between the screws; it does not need to configure the air pressure device in the traditional screw locking machine, which can improve the assembly efficiency while reducing the use of the machine cost and simplify the structure of the machine.

Description

一种自动锁螺丝机An automatic locking screw machine

技术领域technical field

本实用新型涉及自动化设备技术领域,尤其是一种自动锁螺丝机。The utility model relates to the technical field of automation equipment, in particular to an automatic screw locking machine.

背景技术Background technique

在电子机械、玩具制造、家具制造等诸多行业中,诸如螺丝、螺钉、螺柱、螺杆等五金配件的装配作业及应用已经极为普遍。以螺丝为例,传统的螺丝装配作业大部分是由人工进行手工操作来完成的,即:手工将螺丝等放置到螺丝孔位,再用螺丝刀逐个将其锁紧;这样的装配过程不仅导致生产效率低、劳动强度大,而且会导致企业生产成本过高,非常不利于企业规模化和生产效益的提高。In many industries such as electronic machinery, toy manufacturing, and furniture manufacturing, the assembly operations and applications of hardware accessories such as screws, screws, studs, and screw rods have become extremely common. Taking screws as an example, most of the traditional screw assembly work is done by manual operation, that is, manually place the screws in the screw holes, and then lock them one by one with a screwdriver; such an assembly process not only leads to The efficiency is low, the labor intensity is high, and it will cause the production cost of the enterprise to be too high, which is very unfavorable for the scale of the enterprise and the improvement of production efficiency.

随着科技的进步和生产技术的发展,越来越多的自动化设备投入到生产线中,以自动化作业代替手工简单重复的流水线作业,从而能够有效提高企业的生产力和竞争力;由此,针对螺丝装配作业的自动锁锁螺丝机应运而生,其在一定程度上提高了生产效率,且适应了现代化大规模生产和装配的需要。With the advancement of science and technology and the development of production technology, more and more automation equipment has been put into the production line, replacing manual simple and repetitive assembly line operations with automated operations, which can effectively improve the productivity and competitiveness of enterprises; thus, for screw The automatic locking screw machine for assembly operations came into being, which improved production efficiency to a certain extent and adapted to the needs of modern mass production and assembly.

目前,市场上出现的自动锁螺丝机一般是由分料装置、气压装置、气压输送管、夹嘴以及螺丝批等装置组成;其工作原理是:先利用分料装置将螺丝进行排列后分成单体,然后利用气压装置提供的压缩空气将螺丝从气压输送管内吹到螺丝批下面的夹嘴内进行定位,在锁付螺丝时,螺丝批下压使螺丝顶开夹嘴并锁入工件内。然而,这种结构及形式的螺丝机却却存在如下缺陷:1、使用成本过高,需要配置气压装置来实现压缩空气的不断供给,增加了企业的负担;2、螺丝被压缩空气吹入到夹嘴内后定位不精确,导致螺丝难以被拧入螺孔内,从而容易引发螺丝装配失败;3、结构复杂,部件的拆装维护以及螺丝机本身在使用上均存在一定的不便利性。At present, the automatic locking screw machines that appear on the market are generally composed of a material distribution device, an air pressure device, an air pressure delivery pipe, a chuck, and a screw driver; the working principle is: first use the material distribution device to arrange the screws and then divide them into single body, and then use the compressed air provided by the pneumatic device to blow the screw from the pneumatic delivery tube into the clamp under the screwdriver for positioning. When locking the screw, the screwdriver presses down to make the screw push away the clamp and lock it into the workpiece. However, the screw machine with this structure and form has the following defects: 1. The use cost is too high, and an air pressure device needs to be configured to realize the continuous supply of compressed air, which increases the burden on the enterprise; 2. The screw is blown into the machine by compressed air. The inaccurate positioning of the inside and rear of the clamp makes it difficult for the screw to be screwed into the screw hole, thereby easily causing screw assembly failure; 3. The structure is complex, and there is some inconvenience in the disassembly and maintenance of the parts and the use of the screw machine itself.

实用新型内容Utility model content

针对上述现有技术存在的不足,本实用新型的目的在于提供一种自动锁螺丝机。Aiming at the deficiencies in the above-mentioned prior art, the purpose of this utility model is to provide an automatic screw locking machine.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种自动锁螺丝机,它包括套装于电批上并供电批的批头贯穿分布的批嘴机构以及通过螺丝输送管与批嘴机构相连的分料机构;相对于水平面,所述分料机构的出料口的位置高于批嘴机构的进料口的位置;An automatic locking screw machine, which includes a batch mouth mechanism that is set on an electric batch and supplies power to the batch head, and a material distribution mechanism that is connected to the batch nozzle mechanism through a screw conveying pipe; relative to the horizontal plane, the material distribution mechanism The position of the discharge port of the batch mouth mechanism is higher than the position of the feed port of the batch mouth mechanism;

所述批嘴机构包括沿轴向方向开设有锁丝轴孔的批嘴座、套接于批嘴座的顶端部的外套筒、套接于外套筒内并相对于外套筒沿轴向方向作上下进给运动的内滑筒以及装设于外套筒的圆周外壁上的送丝固定块,所述内滑筒的顶端部套接于电批上;所述批嘴座的顶端部内还开设有一与锁丝轴孔相通的送丝斜孔,所述送丝固定块内装设有一与送丝斜孔同轴分布的重力落丝管,且所述重力落丝管的顶端口与螺丝输送管相套接、底端口与送丝斜孔相套接,所述外套筒的圆周侧壁上开设有嵌位孔,所述送丝固定块内还装设有用于控制重力落丝管的内部通道大小的截止组件,所述截止组件的顶端穿过嵌位孔后与内滑筒的圆周外壁相抵。The mouthpiece mechanism includes a mouthpiece seat with a locking thread shaft hole in the axial direction, an outer sleeve sleeved on the top end of the mouthpiece seat, sleeved in the outer sleeve and along the axis relative to the outer sleeve. The inner sliding sleeve that moves up and down in the direction and the wire feeding fixing block installed on the outer peripheral wall of the outer sleeve, the top end of the inner sliding sleeve is sleeved on the electric batch; the top end of the batch mouth seat There is also a wire feeding slant hole connected to the locking wire shaft hole in the part, and a gravity doffing tube coaxially distributed with the wire feeding slant hole is installed in the wire feeding fixed block, and the top port of the gravity doffing tube is connected to the The screw conveying pipe is socketed, the bottom port is socketed with the inclined wire feeding hole, the outer sleeve is provided with an embedding hole on the circumferential side wall, and the wire feeding fixed block is also equipped with a device for controlling gravity falling wire. A cut-off component of the size of the inner passage of the pipe, the top end of the cut-off component passes through the embedding hole and abuts against the peripheral outer wall of the inner sliding cylinder.

优选地,所述送丝固定块内沿重力落丝管的径向方向开设有相互间呈上下并排分布的导向滑槽和导向滑孔,所述截止组件包括装设于导向滑槽内的第一阀件和装设于导向滑孔内的第二阀件;Preferably, a guide chute and a guide slide hole are arranged in the radial direction of the gravity doffing tube in the wire feeding fixed block, and are arranged side by side with each other up and down, and the cut-off assembly includes a first A valve part and a second valve part installed in the guide slide hole;

所述第一阀件包括嵌套于导向滑槽内的第一导向块,所述第一导向块的底面上设置有一沿重力落丝管的径向方向分布的截止阀杆,所述重力落丝管的圆周侧壁上且与截止阀杆相对位位置开设有用于供截止阀杆穿入重力落丝管内的截止孔,所述截止阀杆上套接有第一压簧,所述第一压簧的一端与第一导向块的底面相抵、另一端与导向滑槽的槽面相抵,所述第一导向块的顶面上装设有一与嵌位孔相对位并用于与内滑筒的圆周外壁相抵的第一滚轮;The first valve part includes a first guide block nested in the guide chute, and a cut-off valve stem distributed along the radial direction of the gravity falling pipe is arranged on the bottom surface of the first guide block. A cut-off hole for the cut-off valve rod to penetrate into the gravity doffing pipe is provided on the circumferential side wall of the wire tube and at the position opposite to the cut-off valve rod. The first compression spring is sleeved on the cut-off valve rod. One end of the pressure spring abuts against the bottom surface of the first guide block, and the other end abuts against the groove surface of the guide chute, and a ring is installed on the top surface of the first guide block to be opposite to the embedding hole and used to align with the circumference of the inner sliding cylinder. The first roller against the outer wall;

所述第二阀件包括嵌套于导向滑孔内的第二导向块,所述第二导向块的底面上装设有一套接于重力落丝管上的截止环,所述重力落丝管的圆周侧壁上且位于第二导向块的相对侧开设有用于与截止环相盈合的弧形缺位口,所述第二导向块与重力落丝管的圆周外壁之间还夹持有第二压簧,所述第二导向块的顶面上装设有一与嵌位孔相对位并用于与内滑筒的圆周外壁相抵的第二滚轮。The second valve part includes a second guide block nested in the guide sliding hole, a cut-off ring sleeved on the gravity doffing pipe is installed on the bottom surface of the second guide block, and the gravity doffing pipe On the peripheral side wall and on the opposite side of the second guide block, there is an arc-shaped notch for engaging with the stop ring. Two pressure springs, the top surface of the second guide block is equipped with a second roller opposite to the embedding hole and used to abut against the outer peripheral wall of the inner sliding cylinder.

优选地,所述内滑筒的底端部的圆周侧壁上环周地装设有若干个导向轮,所述导向轮的圆周侧壁与外套筒的圆周内壁相抵。Preferably, several guide wheels are arranged on the circumferential side wall of the bottom end of the inner sliding cylinder, and the circumferential side walls of the guide wheels are in contact with the circumferential inner wall of the outer sleeve.

优选地,所述外套筒的圆周内壁上且与每个导向轮相对位的位置均沿轴向方向开设有一导向槽,所述导向轮对位嵌合于对应的导向槽内。Preferably, a guide groove is defined in the axial direction at a position opposite to each guide wheel on the circumferential inner wall of the outer sleeve, and the guide wheels are aligned and fitted into the corresponding guide grooves.

优选地,所述内滑筒内且位于导向轮所处位置的上方套装有一用于对电批的刀头锁套进行定位放置的承接座,所述电批的批头由上至下顺序地贯穿于承接座和锁丝轴孔分布。Preferably, a receiving seat for positioning and placing the cutter head lock sleeve of the electric batch is set in the inner sliding cylinder and above the position of the guide wheel, and the bits of the electric batch are sequentially arranged from top to bottom It runs through the distribution of the receiving seat and the lock wire shaft hole.

优选地,所述批嘴座包括套装于外套筒的底端口内的导向批座和套接于导向批座的底端部上的落丝批座,所述锁丝轴孔贯穿于导向批座和落丝批座分布,所述送丝斜孔由落丝批座的顶端部向上倾斜并贯穿导向批座分布。Preferably, the nozzle seat includes a guide seat set in the bottom port of the outer sleeve and a doffing seat sleeved on the bottom end of the guide seat, and the lock thread shaft hole runs through the guide seat. The wire feeding slant hole is inclined upwards from the top end of the falling wire batch seat and runs through the guide batch seat.

优选地,所述导向批座的顶面上且环绕锁丝轴孔的顶端部形成有一中空凸柱,所述中空凸柱上套接有第三压簧,所述第三压簧的顶端套装于内滑筒内、底端与导向批座的顶面相抵。Preferably, a hollow protruding post is formed on the top surface of the guide seat and around the top end of the lock thread shaft hole, a third compression spring is sleeved on the hollow protruding post, and the top end of the third compression spring is sleeved In the inner slide tube, the bottom end is against the top surface of the guide seat.

优选地,所述分料机构包括用于将众多螺丝进行排列将螺丝逐一进行输送的分料盒体以及沿左右方向装设于分料盒体上以将螺丝逐一地输送至螺丝输送管内的导料输送器;Preferably, the distributing mechanism includes a distributing box for arranging a plurality of screws to convey the screws one by one, and a guide installed on the distributing box along the left and right directions to convey the screws into the screw conveying pipe one by one. material conveyor;

所述导料输送器包括沿前后方向装设于分料盒体内的导料驱动马达、沿左右方向装设于分料盒体内并位于导料驱动马达的输出轴一侧的支撑夹板架、沿左右方向装设于分料盒体内并位于支撑夹板架的右端侧的输料振动带、套装于导料驱动马达的输出轴上的第一偏心轴杆、装设于第一偏心轴杆上并与导料驱动马达的输出轴同轴分布的第一摆动轮板,所述支撑夹板架的前壁面上轴连有一摆臂,所述摆臂的底端部的前壁面与第一摆动轮板相贴附,且所述摆臂的顶端设置有齿槽、底端部的前壁面上且位于第一摆动轮板的前后两侧装设有用于与第一摆动轮板的圆周侧壁相抵的摆动轮,所述支撑夹板架上且位于摆臂的上方还插装有一摆齿,所述摆齿与齿槽相啮合,所述支撑夹板架内还设置有一右端部通过轴杆与摆齿相连的导料臂,所述导料臂位于分料盒体的出料口侧,且所述导料臂的右端侧与输料振动带相衔接,所述螺丝输送管的进料口与输料振动带的右端相衔接;The material guide conveyor includes a material guide drive motor installed in the material distribution box body along the front and rear direction, a supporting splint frame installed in the material distribution box body along the left and right directions and located on the output shaft side of the material guide drive motor, along the The left and right direction is installed in the material distribution box body and is located on the right end side of the supporting splint frame. The first eccentric shaft sleeved on the output shaft of the material guide drive motor is installed on the first eccentric shaft and The first swinging wheel plate coaxially distributed with the output shaft of the material guide drive motor, the front wall surface of the support splint frame is connected with a swing arm, and the front wall surface of the bottom end of the swing arm is connected with the first swinging wheel plate and the top of the swing arm is provided with tooth grooves, and the front wall surface of the bottom end is located on the front and rear sides of the first swing wheel plate to be used to abut against the circumferential side wall of the first swing wheel plate. For the swing wheel, a swing tooth is inserted on the support splint frame and above the swing arm, and the swing tooth meshes with the tooth groove, and a right end is also arranged in the support splint frame to connect with the swing tooth through a shaft The material guide arm is located at the discharge port side of the material distribution box body, and the right end side of the material guide arm is connected with the conveying vibration belt, and the feed port of the screw conveying pipe is connected with the conveying material The right ends of the vibration belts are connected;

所述导料驱动马达通过第一摆动轮板带动摆臂相对于支撑夹板架作左右摆动运动,所述摆臂通过摆齿带动导料臂相对于分料盒体的出料口作上下摆动。The material guide driving motor drives the swing arm to swing left and right relative to the supporting splint frame through the first swing wheel plate, and the swing arm drives the material guide arm to swing up and down relative to the discharge port of the distribution box body through the swing teeth.

优选地,所述分料盒体的顶端部内设置有位于分料盒体的左端侧的储料仓、位于储料仓的前端并与储料仓相衔接的分料仓以及同时与储料仓和分料仓呈左右并行分布的输料仓,所述导料臂位于输料仓的出料口处;Preferably, the top end of the distribution box body is provided with a storage bin located at the left end side of the distribution box body, a distribution bin located at the front end of the storage bin and connected with the storage bin, and simultaneously connected with the storage bin It is a conveying bin distributed in parallel with the sub-material bin left and right, and the material guide arm is located at the discharge port of the conveying bin;

所述储料仓的底板由分料盒体的后侧壁朝分料仓方向向下倾斜,所述分料仓的底板由分料盒体的左侧壁朝输料仓方向向下倾斜,所述分料仓的底板由分料盒体的前侧壁朝分料盒体的后侧壁方向向下倾斜,且所述分料仓与输料仓相临界的位置开设有分料口,所述分料仓的底板的右端面与分料口之间夹持有一分料阀块;所述分料盒体内且位于输料仓的下方沿左右方向装设有一分料驱动马达,所述分料驱动马达的输出轴上套装有一穿设于分料仓的下方空间内的第二偏心轴杆,所述分料阀块内装设有一第二摆动轮板,所述第二偏心轴杆的左端固定于第二摆动轮板的偏心位置;The bottom plate of the storage bin is inclined downward toward the direction of the distribution bin by the rear side wall of the distribution box body, and the bottom plate of the distribution bin is inclined downward toward the delivery bin by the left side wall of the distribution box body, The bottom plate of the distribution bin is inclined downward from the front side wall of the distribution box body towards the rear side wall of the distribution box body, and a distribution port is opened at the critical position of the distribution bin and the delivery bin, A material distribution valve block is clamped between the right end surface of the bottom plate of the material distribution bin and the material distribution port; a material distribution drive motor is installed in the body of the material distribution box and is located below the feeding bin along the left and right direction, so that The output shaft of the material distribution drive motor is fitted with a second eccentric shaft that penetrates the space below the material distribution bin, and a second swing wheel plate is installed in the material distribution valve block, and the second eccentric shaft The left end is fixed at the eccentric position of the second swing wheel plate;

所述分料驱动马达通过第二偏心轴杆带动第二摆动轮板在分料阀块内作旋转运动,所述第二摆动轮板带动分料阀块相对于分料口作上下进给运动。The material distribution drive motor drives the second swing wheel plate to rotate in the material distribution valve block through the second eccentric shaft, and the second swing wheel plate drives the material distribution valve block to move up and down relative to the material distribution port .

优选地,所述输料振动带包括装设于分料盒体内的振动马达、装设于振动马达的上方并沿左右方向分布的振动带以及装设于振动带的右端且水平截面呈“U”形的限位套,所述振动带的左端与导料臂的右端相衔接、右端由分料盒体的右侧壁顶端引出,所述振动带的顶面上形成有输料槽,所述振动带的上方设置有一用于遮挡输料槽的限料板,所述限料板的左端位于支撑夹板架内并与支撑夹板架相轴连,所述限位套的前侧壁或后侧壁内轴连有一沿上下方向布置的转向齿轮,所述螺丝输送管的进料口置于限位套的下方并通过限位套与输料槽相通。Preferably, the conveying vibration belt includes a vibration motor installed in the distribution box body, a vibration belt installed above the vibration motor and distributed along the left and right directions, and a vibration belt installed at the right end of the vibration belt with a horizontal section in the shape of "U". ”-shaped limit sleeve, the left end of the vibrating belt is connected with the right end of the material guide arm, and the right end is drawn out from the top of the right side wall of the distribution box body, and a feeding trough is formed on the top surface of the vibrating belt, so A material limiting plate is arranged above the vibrating belt for blocking the feeding chute. The left end of the material limiting plate is located in the supporting splint frame and is connected with the supporting splint frame. The front side wall or the rear of the limiting sleeve The inner shaft of the side wall is connected with a steering gear arranged in the up and down direction, and the feeding port of the screw conveying pipe is placed under the limit sleeve and communicates with the feed trough through the limit sleeve.

由于采用了上述方案,本实用新型在使用时,由于分料机构与批嘴机构之间存在足够的高度差,可使螺丝在本身重力以及螺丝间的推力的作用下自动向重力落丝管内进行供给,通过内滑筒与截止组件之间的关系可使螺丝能够逐一地进入锁丝轴孔内并最终完成装配作业(即:电批每下压内滑筒一次即可使处于最前侧的一颗螺丝在截止组件的作用下下落至锁丝轴孔内);整个机器无需配置传统锁螺丝机中的气压装置等,能够在保证装配效率的同时,降低机器的使用成本并简化机器的结构,具有很强的实用价值和市场推广价值。Due to the adoption of the above scheme, when the utility model is in use, due to the sufficient height difference between the material distribution mechanism and the batch nozzle mechanism, the screw can be automatically moved into the gravity doffing tube under the action of its own gravity and the thrust between the screws. Supply, through the relationship between the inner sliding cylinder and the cut-off assembly, the screws can enter the locking thread shaft hole one by one and finally complete the assembly work (that is, the electric batch can make the frontmost one by pressing the inner sliding cylinder once). The first screw falls into the locking thread shaft hole under the action of the cut-off assembly); the whole machine does not need to be equipped with the air pressure device in the traditional locking screw machine, which can reduce the use cost of the machine and simplify the structure of the machine while ensuring the assembly efficiency. It has strong practical value and market promotion value.

附图说明Description of drawings

图1是本实用新型实施例的整体结构装配示意图;Fig. 1 is the overall structural assembly schematic diagram of the utility model embodiment;

图2是本实用新型实施例的批嘴机构的截面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of the mouth batch mechanism of the embodiment of the present invention;

图3是本实用新型实施例的批嘴机构的结构分解示意图;Fig. 3 is an exploded schematic diagram of the structure of the mouth batch mechanism of the embodiment of the present invention;

图4是本实用新型实施例的送丝固定块的内部部件的结构关系示意图;Fig. 4 is a schematic diagram of the structural relationship of the internal components of the wire feeding fixing block according to the embodiment of the present invention;

图5是本实用新型实施例的批嘴座的结构分解示意图;Fig. 5 is a schematic exploded view of the structure of the mouthpiece holder according to the embodiment of the present invention;

图6是本实用新型实施例的分料机构的结构装配示意图;Fig. 6 is a structural assembly schematic diagram of the material distribution mechanism of the utility model embodiment;

图7是本实用新型实施例的分料机构的结构分解示意图;Fig. 7 is a structural exploded schematic view of the material distributing mechanism of the embodiment of the present invention;

图8是本实用新型实施例的分料阀块与分料驱动电机的结构关系示意图;Fig. 8 is a schematic diagram of the structural relationship between the material distribution valve block and the material distribution drive motor in the embodiment of the utility model;

图9是本实用新型实施例的导料输送器的主要组成部件之间的结构关系示意图;Fig. 9 is a schematic diagram of the structural relationship between the main components of the guide conveyor in the embodiment of the present invention;

图10是本实用新型实施例的输料振动带的结构分解示意图;Fig. 10 is a schematic exploded view of the structure of the conveying vibrating belt of the embodiment of the present invention;

图11是本实用新型实施例的输料振动带在俯视状态下平面结构示意图;Fig. 11 is a schematic diagram of the planar structure of the conveying vibrating belt of the embodiment of the present invention in a top view state;

图中:In the picture:

a、电批;b、批嘴机构;c、螺丝输送管;d、分料机构;e、锁丝轴孔;f、送丝斜孔;g、导向滑槽;h、导向滑孔;a. Electric batch; b. Batch nozzle mechanism; c. Screw conveying pipe; d. Material distribution mechanism; e. Locking shaft hole; f. Wire feeding inclined hole; g. Guide chute; h. Guide slide hole;

10、批嘴座;101、导向批座;102、落丝批座;103、中空凸柱;20、外套筒;201、嵌位孔;202、导向槽;30、内滑筒;301、导向轮;302、承接座;40、送丝固定块;50、重力送丝管;501、弧形缺位口;60、第一阀件;601、第一导向块;602、截止阀杆;603、第一压簧;604、第一滚轮;70、第二阀件;701、第二导向块;702、截止环;703、第二导向轮;80、分料盒体;801、储料仓;802、分料仓;803、输料仓;804、分料口;805、分料阀块;806、分料驱动马达;807、第二偏心轴杆;808、第二摆动轮板;90、导料输送器;901、导料驱动马达;902、支撑夹板架;903、输料振动带;9031、振动马达;9032、振动带;9033、限位套;9034、限料板;9035、转向齿轮;904、第一偏心轴杆;905、第一摆动轮板;906、摆臂;9061、齿槽;907、摆动轮;908、摆齿;909、导料臂。10. Batch nozzle seat; 101. Guide batch seat; 102. Falling thread batch seat; 103. Hollow convex column; 20. Outer sleeve; 201. Embedded hole; 202. Guide groove; Guide wheel; 302, receiving seat; 40, wire feeding fixed block; 50, gravity wire feeding tube; 501, arc-shaped gap; 60, first valve part; 601, first guide block; 602, stop valve stem; 603, the first compression spring; 604, the first roller; 70, the second valve member; 701, the second guide block; 702, the cut-off ring; 703, the second guide wheel; silo; 802, distribution bin; 803, delivery bin; 804, distribution port; 805, distribution valve block; 806, distribution drive motor; 807, second eccentric shaft; 808, second swing wheel plate; 90. Material guide conveyor; 901. Material guide drive motor; 902. Support splint frame; 903. Conveyor vibrating belt; 9031. Vibrating motor; 9032. Vibrating belt; , steering gear; 904, the first eccentric shaft; 905, the first swing wheel plate; 906, the swing arm; 9061, the tooth groove; 907, the swing wheel; 908, the swing tooth; 909, the guide arm.

具体实施方式detailed description

以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.

如图1至图11所示,本实施例提供的一种自动锁螺丝机,它包括套装于电批a上并供电批a的批头贯穿分布的批嘴机构b以及通过螺丝输送管c与批嘴机构b相连的分料机构d;相对于水平面,分料机构d的出料口的位置高于批嘴机构b的进料口的位置;其中,批嘴机构b包括沿轴向方向开设有锁丝轴孔e的批嘴座10、套接于批嘴座10的顶端部的外套筒20、套接于外套筒20内并相对于外套筒20沿轴向方向作上下进给运动的内滑筒30以及装设于外套筒20的圆周外壁上的送丝固定块40,而内滑筒30的顶端部则套接于电批a上;在批嘴座10的顶端部内还开设有一与锁丝轴孔e相通的送丝斜孔f(即:相对于锁丝轴孔e,送丝斜孔f的倾斜方向是由上至下,从而使两者能够形成一个近似于“Y”形的通道,送丝斜孔f的中轴线与锁丝轴孔e的中轴线之间的夹角最好控制在30°-45°之间,当然,也可控制在锐角的范围内),在送丝固定块40内装设有一与送丝斜孔f同轴分布的重力落丝管50,且重力落丝管50的顶端口与螺丝输送管c相套接、底端口则与送丝斜孔f相套接,同时,在外套筒20的圆周侧壁上开设有嵌位孔201,在送丝固定块40内还装设有用于控制重力落丝管50的内部通道大小的截止组件,截止组件的顶端穿过嵌位孔201后与内滑筒30的圆周外壁相抵。As shown in Figures 1 to 11, the present embodiment provides an automatic screw locking machine, which includes a mouthpiece mechanism b that is set on the electric screwdriver a and supplies power to the screwdriver a through the distribution, and through the screw delivery tube c and the The material distribution mechanism d connected to the batch mouth mechanism b; relative to the horizontal plane, the position of the discharge port of the material distribution mechanism d is higher than the position of the feed port of the batch mouth mechanism b; wherein, the batch mouth mechanism b includes openings along the axial direction The mouthpiece holder 10 with the lock thread shaft hole e, the outer sleeve 20 sleeved on the top end of the mouthpiece holder 10, is sleeved inside the outer sleeve 20 and moves up and down relative to the outer sleeve 20 in the axial direction. The moving inner sliding sleeve 30 and the wire feeding fixed block 40 installed on the outer peripheral wall of the outer sleeve 20, while the top end of the inner sliding sleeve 30 is sleeved on the electric screwdriver a; There is also a wire feeding slant hole f in communication with the lock wire shaft hole e (namely: relative to the lock wire shaft hole e, the wire feed slant hole f is inclined from top to bottom, so that the two can form an approximate For the "Y"-shaped channel, the angle between the central axis of the wire feeding inclined hole f and the central axis of the locking thread shaft hole e is preferably controlled between 30°-45°, of course, it can also be controlled at an acute angle Within the range), a gravity doffing pipe 50 coaxially distributed with the wire feeding inclined hole f is installed in the wire feeding fixed block 40, and the top port of the gravity doffing pipe 50 is socketed with the screw conveying pipe c, and the bottom port is It is socketed with the wire feeding inclined hole f, and at the same time, an embedding hole 201 is opened on the peripheral side wall of the outer sleeve 20, and an internal channel size for controlling the gravity doffing tube 50 is also installed in the wire feeding fixed block 40 The cut-off assembly, the top end of the cut-off assembly passes through the embedding hole 201 and abuts against the peripheral outer wall of the inner sliding cylinder 30 .

以此,在利用本实施例的锁螺丝机进行诸如螺丝、螺钉、螺柱或螺杆等五金配件装配作业时(以下均是以螺丝装配作业为例),可利用分料机构d将众多螺丝进行排列并使螺丝能够连续且逐一地被输送至螺丝输送管c内,由于分料机构d与批嘴机构b之间存在一定的高度差,可使螺丝输送管c内的螺丝在自身重力的作用下以及在后螺丝对在前螺丝的推动力的作用下被最终输送至重力落丝管50内;当操作人员下压插套于内滑筒30内的电批a时,可使内滑筒30相对于外套筒20向下滑动,进而使得内滑筒30与截止组件相抵以对截止组件形成触发,而在电批a复位时,则可带动内滑筒30相对于外套筒20向上滑动,进而使得内滑筒30与截止组件相分离;在此过程中,可利用截止组件的启闭状态来控制重力落丝管50内的螺丝根据电批a的下压动作或者复位动作逐一地下落至送丝斜孔f内或者截止在重力送丝管50内,而经由送丝斜孔f进入到锁丝轴孔e内的螺丝则可最终被下压的电批a的批头装配到相应待加工部件的螺丝孔位内。In this way, when the screw locking machine of this embodiment is used to assemble hardware accessories such as screws, screws, studs or screw rods (the following are all screw assembly operations as an example), many screws can be processed by using the material distribution mechanism d. Arrange the screws so that the screws can be continuously and one by one conveyed into the screw conveying pipe c. Since there is a certain height difference between the material distribution mechanism d and the batch nozzle mechanism b, the screws in the screw conveying pipe c can be driven by their own gravity Under the action of the driving force of the rear screw and the front screw, it is finally transported into the gravity doffing tube 50; when the operator presses down the electric batch a inserted in the inner sliding tube 30, the inner sliding tube can be 30 slides downward relative to the outer sleeve 20, so that the inner sliding sleeve 30 abuts against the cut-off assembly to trigger the cut-off assembly, and when the electric batch a is reset, the inner sliding sleeve 30 can be driven upward relative to the outer sleeve 20 Sliding, and then make the inner sliding cylinder 30 separate from the cut-off assembly; in this process, the opening and closing state of the cut-off assembly can be used to control the screws in the gravity doffing tube 50 one by one according to the pressing action or reset action of the electric batch a Fall into the wire feeding inclined hole f or stop in the gravity wire feeding tube 50, and the screw that enters the locking thread shaft hole e through the wire feeding inclined hole f can be finally assembled by the bit head of the electric screwdriver a that is pressed down In the screw hole of the corresponding part to be processed.

为优化整个批嘴机构b的结构及性能,尤其是在电批a下压后只有一个螺丝能够下落至锁丝轴孔e内;在送丝固定块10内沿重力落丝管50的径向方向开设有相互间呈上下并排分布的导向滑槽g和导向滑孔h,截止组件则包括装设于导向滑槽g内的第一阀件60和装设于导向滑孔h内的第二阀件70;其中,第一阀件60包括嵌套于导向滑槽g内的第一导向块601,在第一导向块601的底面上设置有一沿重力落丝管50的径向方向分布的截止阀杆602,在重力落丝管50的圆周侧壁上且与截止阀杆602相对位位置开设有用于供截止阀杆602穿入重力落丝管50内的截止孔(图中未标注),同时在截止阀杆602上套接有第一压簧603,第一压簧603的一端与第一导向块601的底面相抵、另一端则与导向滑槽g的槽面相抵,在第一导向块601的顶面上装设有一与嵌位孔201相对位并用于与内滑筒30的圆周外壁相抵的第一滚轮604;第二阀件70则包括嵌套于导向滑孔h内的第二导向块701,在第二导向块701的底面上装设有一套接于重力落丝管50上的截止环702,在重力落丝管50的圆周侧壁上且位于第二导向块701的相对侧开设有用于与截止环702相盈合的弧形缺位口501,第二导向块701与重力落丝管50的圆周外壁之间还夹持有第二压簧(图中未示出),在第二导向块701的顶面上装设有一与嵌位孔201相对位并用于与内滑筒30的圆周外壁相抵的第二滚轮703。In order to optimize the structure and performance of the entire batch nozzle mechanism b, especially after the electric batch a is pressed down, only one screw can drop into the locking thread shaft hole e; There are guide chute g and guide chute h arranged side by side in the direction of each other, and the cut-off assembly includes the first valve member 60 installed in the guide chute g and the second valve installed in the guide chute h Part 70; wherein, the first valve part 60 includes a first guide block 601 nested in the guide chute g, on the bottom surface of the first guide block 601 is provided with a cut-off point distributed along the radial direction of the gravity doffing tube 50 The valve stem 602 is provided with a cut-off hole (not marked in the figure) for the cut-off valve stem 602 to penetrate the gravity doffing pipe 50 on the circumferential side wall of the gravity doffing pipe 50 and at a position opposite to the cut-off valve stem 602, At the same time, a first compression spring 603 is sleeved on the cut-off valve rod 602. One end of the first compression spring 603 is against the bottom surface of the first guide block 601, and the other end is against the groove surface of the guide chute g. On the top surface of the block 601, a first roller 604 is installed opposite to the embedding hole 201 and used to abut against the peripheral outer wall of the inner sliding cylinder 30; the second valve member 70 includes a second roller 604 nested in the guide sliding hole h The guide block 701, on the bottom surface of the second guide block 701, a cut-off ring 702 sleeved on the gravity doffing tube 50 is installed, on the circumferential side wall of the gravity doffing tube 50 and on the opposite side of the second guide block 701 An arc-shaped notch 501 for engaging with the cut-off ring 702 is opened, and a second compression spring (not shown in the figure) is also clamped between the second guide block 701 and the circumferential outer wall of the gravity doffing tube 50, On the top surface of the second guide block 701 is mounted a second roller 703 opposite to the interlocking hole 201 and used to abut against the outer peripheral wall of the inner sliding cylinder 30 .

如此,利用第一阀件60的结构形式和第二阀件70的结构形式可使得整个截止组件同时具有启闭两个截止作用;具体为:在电批a复位的状态下(此时,内滑筒30位于截止组件发生抵触关系),第一压簧603和第二压簧均处于释放状态,截止阀杆602不会深入重力落丝管50内,而截止环702则会沿径向方向由弧形缺位口501将重力落丝管50的内部通道截断,此时,经由螺丝输送管c下落至重力落丝管50内的螺丝主要停留在截止环702的上方区段内,而处于最前的螺丝则会在截止环702的作用下夹持在重力落丝管50内;当操作人员下压电批a时(此时,内滑筒30相对于外套筒20向下运动并与第一滚轮604和第二滚轮703依次发生抵触关系),第一压簧603会先被压缩,使得截止阀杆602经由截止孔伸入重力落丝管50内,从而将重力螺丝管50的内部通道截断,使重力落丝管50内的螺丝停留在截止阀杆602的上方区段内,当第二压簧被压缩后,则会使得截止环702从弧形缺位口501退出重力落丝管50,从而释放被夹持的螺丝(即:上述的处于最前的螺丝),使得此螺丝能够经由送丝斜孔f进入锁丝轴孔e内,并最终在电批a的批头的作用下由锁丝轴孔e的底端口下压而出,从而完成后续的装配作业。In this way, using the structural form of the first valve part 60 and the structural form of the second valve part 70 can make the entire cut-off assembly have two cut-off functions of opening and closing at the same time; The sliding cylinder 30 is located in the cut-off assembly, and the first compression spring 603 and the second compression spring are both in the released state, the cut-off valve stem 602 will not go deep into the gravity doffing tube 50, and the cut-off ring 702 will move along the radial direction. The inner channel of the gravity doffing tube 50 is cut off by the arc-shaped gap 501. At this time, the screws falling into the gravity doffing tube 50 through the screw delivery pipe c mainly stay in the upper section of the stop ring 702, and are in the The front screw will be clamped in the gravity doffing pipe 50 under the effect of the cut-off ring 702; The first roller 604 and the second roller 703 have a conflicting relationship sequentially), the first compression spring 603 will be compressed first, so that the cut-off valve rod 602 extends into the gravity doffing tube 50 through the cut-off hole, so that the inside of the gravity screw tube 50 The channel is cut off, so that the screw in the gravity doffing pipe 50 stays in the upper section of the cut-off valve stem 602. When the second compression spring is compressed, the stop ring 702 will exit the gravity doffing from the arc-shaped gap 501 tube 50, so as to release the clamped screw (namely: the above-mentioned screw at the front), so that the screw can enter the lock thread shaft hole e through the wire feeding inclined hole f, and finally act on the bit head of the electric screwdriver a The bottom port of the lock thread shaft hole e is pressed down to complete the follow-up assembly operation.

为保证内滑筒30相对于外套筒20滑动的平稳性,在内滑筒30的底端部的圆周侧壁上环周地装设有若干个导向轮301,导向轮301的圆周侧壁与外套筒20的圆周内壁相抵。以此,利用导向轮301不但可以增强内滑筒30与外套筒20之间套装的结构紧凑性,而且可以为内滑筒30的滑动提供良好且精确的导向作用。In order to ensure the smoothness of sliding of the inner sliding cylinder 30 relative to the outer sleeve 20, several guide wheels 301 are installed on the circumferential side wall of the bottom end of the inner sliding sleeve 30, and the circumferential side walls of the guiding wheels 301 It is against the inner wall of the circumference of the outer sleeve 20 . In this way, the use of the guide wheels 301 can not only enhance the structural compactness of the fitting between the inner sliding sleeve 30 and the outer sleeve 20 , but also provide good and precise guiding effect for the sliding of the inner sliding sleeve 30 .

作为一个优选方案,在外套筒20的圆周内壁上且与每个导向轮301相对位的位置均沿轴向方向开设有一导向槽202,导向轮301对位嵌合于对应的导向槽202内。As a preferred solution, a guide groove 202 is provided along the axial direction on the inner circumferential wall of the outer sleeve 20 at a position opposite to each guide wheel 301 , and the guide wheels 301 are aligned and fitted into the corresponding guide grooves 202 .

为保证电批a能够与批嘴机构b紧密的配合,实现对螺丝的良好的下压效果,在内滑筒301内且位于导向轮301所处位置的上方套装有一用于对电批a的刀头锁套进行定位放置的承接座302,电批a的批头可由上至下顺序地贯穿于承接座301和锁丝轴孔e分布。以此,当电批a插套于内滑筒30内后,可利用承接座302对电批a起到承接的作用,此时电批a的批头可深入所思轴孔e内,当下压电批a后,利用电批a的刀头锁套与承接座302的抵接关系,可通过承接座302带动内滑筒30相对于外套筒20向下运动,直至电批a的批头能够将经由送丝斜孔f进入锁丝轴孔e内的螺丝继续下压并最终完成螺丝的装配。In order to ensure that the electric screwdriver a can closely cooperate with the screwdriver mechanism b and achieve a good pressing effect on the screw, a tool for the electric screwdriver a is installed in the inner sliding cylinder 301 and above the position of the guide wheel 301. The receiving seat 302 where the cutter head lock sleeve is positioned and placed, the bits of the electric screwdriver a can be distributed sequentially through the receiving seat 301 and the locking thread shaft hole e from top to bottom. In this way, when the electric screwdriver a is inserted into the inner sliding cylinder 30, the receiving seat 302 can be used to accept the electric screwdriver a. At this time, the bit head of the electric screwdriver a can go deep into the shaft hole e. After the piezoelectric batch a, the contact relationship between the cutter head lock sleeve of the electric batch a and the receiving seat 302 can be used to drive the inner sliding sleeve 30 to move downward relative to the outer sleeve 20 through the receiving seat 302 until the batch of the electric batch a The head can continue to press down the screw that enters the locking thread shaft hole e through the wire feeding inclined hole f and finally completes the assembly of the screw.

为优化整个批嘴座10的结构,便于批嘴机构b的拆装及维护,本实施例的批嘴座10包括套装于外套筒20的底端口内的导向批座101和套接于导向批座101的底端部上的落丝批座102,锁丝轴孔e贯穿于导向批座101和落丝批座102分布,而送丝斜孔f则由落丝批座102的顶端部向上倾斜并贯穿导向批座101分布。In order to optimize the structure of the entire nozzle holder 10 and facilitate the disassembly and maintenance of the nozzle mechanism b, the nozzle holder 10 of this embodiment includes a guide batch holder 101 set in the bottom port of the outer sleeve 20 and a guide holder 101 sleeved on the guide The doffing batch seat 102 on the bottom end of the batch seat 101, the locking thread shaft hole e runs through the guide batch seat 101 and the doffing batch seat 102, and the wire feeding inclined hole f is formed by the top end of the doffing batch seat 102. Incline upwards and run through the guide batch seat 101 distribution.

为使电批a在每次下压并完成一次螺丝装配后均能够进行自动复位,以便进行下一次的螺丝装配,在导向批座101的顶面上且环绕锁丝轴孔e的顶端部形成有一中空凸柱103,在中空凸柱103上套接有第三压簧(图中未示出),第三压簧的顶端套装于内滑筒30内(当然,最好能够于承接座302相抵或者套接于承接座302上)的底端口的侧壁相抵、底端则与导向批座101的顶面相抵。从而利用第三压簧的缓冲作用,可保证电批a以及内滑筒30具有良好的自动复位效果,并能够有效避免部件之间因出现硬性接触而容易出现损坏的现象。In order to enable the electric screwdriver a to automatically reset after each press down and complete a screw assembly, so as to carry out the next screw assembly, a screwdriver is formed on the top surface of the guide screwdriver seat 101 and around the top end of the locking thread shaft hole e. There is a hollow protruding column 103, and a third compression spring (not shown in the figure) is sleeved on the hollow protruding column 103, and the top end of the third compression spring is sleeved in the inner slide tube 30 (of course, it is best to be able to fit on the receiving seat 302 butt against or socketed on the receiving seat 302 ), the sidewall of the bottom port is against, and the bottom end is against the top surface of the guide seat 101 . Therefore, the cushioning effect of the third compression spring can ensure that the electric batch a and the inner sliding cylinder 30 have a good automatic reset effect, and can effectively avoid the phenomenon that the components are prone to damage due to hard contact.

为使众多螺丝能够以单体的形式逐一且连续地向螺丝输送管c内进行供料,并使螺丝能够依靠本身的重力以及在后螺丝对在前螺丝的推动力的作用下最终下落至重力落丝管50内;本实施例的分料机构d包括用于将众多螺丝进行排列将螺丝逐一进行输送的分料盒体80以及沿左右方向装设于分料盒体80上以将螺丝逐一地输送至螺丝输送管c内的导料输送器90;当然,分料盒体80可根据具体情况采用目前市面上主流的分料盘或者分料装置,只要能够将众多物料以单体的形式逐一且连续的输出即可,而导料输送器90则包括沿前后方向装设于分料盒体80内的导料驱动马达901、沿左右方向装设于分料盒体801内并位于导料驱动马达901的输出轴一侧的支撑夹板架902(其由两片形状及尺寸相同且呈对称分布的板材构成)、沿左右方向装设于分料盒体80内并位于支撑夹板架902的右端侧的输料振动带903(其左端夹持于支撑夹板架902的右端内)、套装于导料驱动马达901的输出轴上的第一偏心轴杆904、装设于第一偏心轴杆904上并与导料驱动马达901的输出轴同轴分布的第一摆动轮板905,在支撑夹板架902的前壁面上轴连有一摆臂906,摆臂906的底端部的前壁面与第一摆动轮板905相贴附,且在摆臂906的顶端设置有齿槽9061、底端部的前壁面上且位于第一摆动轮板905的前后两侧装设有用于与第一摆动轮板905的圆周侧壁相抵的摆动轮907,同时在支撑夹板架902上且位于摆臂906的上方还插装有一摆齿908,摆齿908与齿槽9061相啮合,另外,在支撑夹板架902内还设置有一右端部通过轴杆(图中未标注)与摆齿908相连的导料臂909,导料臂909的主体位于分料盒体80的出料口侧,且导料臂909的右端侧与输料振动带903相衔接,螺丝输送管c的进料口与输料振动带903的右端相衔接;以此,利用导料驱动马达901所提供的动力以及第一偏心轴杆904的结构特性,可在导料驱动马达901转动时,使第一摆动轮板905以第一偏心轴杆904的中轴线为旋转轴线进行转动,当第一摆动轮板905与不同的摆动轮907发生抵触关系时,即可使摆臂906相对于支撑夹板架902作左右摆动运动,在利用摆齿908与导料臂909的同步转动关系以及摆齿908与齿槽9061之间的啮合关系,即可使导料臂909相对于分料盒体80的出料口作上下摆动;当经由分料盒体80的出料口所输出的螺丝可下落到导料臂909上,然后导料臂909向上摆动,当摆动到一定角度后,即可在重力的作用下使螺丝自动滑落至输料振动带903上,而后在输料振动带903的振动作用下,逐步地移动至输料振动带903的右端并最终下落至螺丝输送管c内。In order to enable many screws to be fed into the screw conveying pipe c one by one and continuously in the form of a single unit, and to enable the screws to finally fall to gravity under the action of their own gravity and the driving force of the rear screw on the front screw In the doffing pipe 50; the material distribution mechanism d of the present embodiment includes a material distribution box body 80 for arranging a plurality of screws to transport the screws one by one, and is installed on the material distribution box body 80 along the left and right direction to separate the screws one by one. to the guide conveyor 90 in the screw conveying pipe c; of course, the material distribution box body 80 can adopt the current mainstream material distribution plate or material distribution device in the market according to the specific situation, as long as many materials can be separated in the form of a single One by one and continuous output is enough, and the material guide conveyor 90 includes a material guide drive motor 901 installed in the material distribution box body 80 along the front and rear direction, installed in the material distribution box body 801 along the left and right direction and located at the guide The supporting splint frame 902 on the output shaft side of the material drive motor 901 (it is made of two plates with the same shape and size and is symmetrically distributed), is installed in the material distribution box body 80 along the left and right direction and is positioned at the supporting splint frame 902 The feeding vibrating belt 903 on the right end side (its left end is clamped in the right end of the supporting splint frame 902), the first eccentric shaft rod 904 sleeved on the output shaft of the material guide drive motor 901, installed on the first eccentric shaft On the rod 904 and the first swinging wheel plate 905 coaxially distributed with the output shaft of the material guide drive motor 901, a swing arm 906 is pivotally connected on the front wall surface of the supporting splint frame 902, and the front wall surface of the bottom end of the swing arm 906 is It is attached to the first swing wheel plate 905, and the top of the swing arm 906 is provided with a tooth groove 9061, and the front wall surface of the bottom end is installed on the front and rear sides of the first swing wheel plate 905 for connecting with the first swing wheel plate 905. The swinging wheel 907 that the circumferential side wall of the swinging wheel plate 905 resists is also inserted into a swinging tooth 908 on the supporting splint frame 902 and above the swinging arm 906, and the swinging tooth 908 is meshed with the tooth groove 9061. The splint frame 902 is also provided with a material guide arm 909 whose right end is connected to the pendulum tooth 908 through a shaft rod (not marked in the figure). The right end side of the arm 909 is connected with the conveying vibrating belt 903, and the feeding port of the screw conveying pipe c is connected with the right end of the conveying vibrating belt 903; thus, the power provided by the guide motor 901 and the first eccentric The structural characteristics of the shaft rod 904 can make the first swing wheel plate 905 rotate with the central axis of the first eccentric shaft rod 904 as the axis of rotation when the material guide drive motor 901 rotates. When the first swing wheel plate 905 is different from the When the swing wheel 907 conflicts, the swing arm 906 can be made to swing left and right with respect to the supporting splint frame 902. By utilizing the synchronous rotation relationship between the swing tooth 908 and the material guide arm 909 and the relationship between the swing tooth 908 and the tooth groove 9061 The meshing relationship can make the material guide arm 909 swing up and down relative to the discharge port of the material distribution box body 80; Then the material guide arm 909 swings upwards. When it swings to a certain angle, the screw can be automatically slid down to the feeding vibration belt 903 under the action of gravity, and then gradually moves to the feeding vibration belt 903 under the vibration of the feeding vibration belt 903. The right end of the feeding vibration belt 903 finally falls into the screw delivery pipe c.

为使分料盒体80能够具有合理的结构并能够与导料输送器90形成紧密的配合关系,本实施例的分料盒体80的顶端部内设置有位于分料盒体80的左端侧的储料仓801、位于储料仓801的前端并与储料仓801相衔接的分料仓802以及同时与储料仓801和分料仓802呈左右并行分布的输料仓803,导料臂909则位于输料仓803的出料口处;其中,储料仓801的底板由分料盒体80的后侧壁朝分料仓802方向向下倾斜,分料仓802的底板则由分料盒体80的左侧壁朝输料仓803方向向下倾斜,分料仓803的底板由分料盒体80的前侧壁朝分料盒体80的后侧壁方向向下倾斜,且在分料仓802与输料仓803相临界的位置开设有分料口804,在分料仓802的底板的右端面与分料口804之间夹持有一分料阀块805;同时,在分料盒体80内且位于输料仓803的下方沿左右方向装设有一分料驱动马达806,分料驱动马达806的输出轴上套装有一穿设于分料仓802的下方空间内的第二偏心轴杆807,在分料阀块805内装设有一第二摆动轮板808,第二偏心轴杆807的左端固定于第二摆动轮板808的偏心位置;以此,当将众多螺丝放入储料仓801内后,可在储料仓801的底板的作用下依靠重力自动向分料仓801进行滑落,而滑落至分料仓801内的螺丝则在分料仓801的底板的作用下自动向分料口804进行滑动;此时,由于分料驱动马达806的动作会通过第二偏心轴杆807带动第二摆动轮板808在分料阀块805内作偏心式的旋转运动,进而使得第二摆动轮板808能够带动分料阀块805相对于分料口804作上下进给运动(当然,此时可在分料阀块805的下方设置导向杆以使分料阀块805能够进行定向运动并保证其运动的平稳性);当分料阀块805处于高位时,则可对分料口804形成遮挡以避免分料仓802内的螺丝经由分料口804进入输料仓803内,而分料阀块805处于低位时,在分料仓802的螺丝可以落在分料阀块805上(通过尺寸等设计,可使分料阀块805只能提供一颗螺丝的放置空间),在分料阀块805从低位运动到高位后,即可将分料阀块805上的螺丝抬起并最终经由分料口804进入输料仓803内,在输料仓803的底板的倾斜作用下,使得螺丝继续滑落至输料仓803的出料口并最终落在导料臂909上,而后通过导料臂909的运动来完成后续的输送工序。In order to make the material distribution box body 80 have a reasonable structure and form a close fit relationship with the material guide conveyor 90, the top end of the material distribution box body 80 in this embodiment is provided with a The storage bin 801, the distribution bin 802 located at the front end of the storage bin 801 and connected with the storage bin 801, and the delivery bin 803 distributed in parallel with the storage bin 801 and the distribution bin 802 at the same time, the material guide arm 909 is located at the discharge port of the delivery bin 803; wherein, the bottom plate of the storage bin 801 is inclined downward towards the direction of the distribution bin 802 by the rear side wall of the distribution box body 80, and the bottom plate of the distribution bin 802 is formed by the distribution box body 80. The left side wall of the material box body 80 is inclined downward toward the direction of the material delivery bin 803, and the bottom plate of the material distribution bin 803 is inclined downward toward the rear side wall of the material distribution box body 80 by the front side wall of the material distribution box body 80, and A material distribution port 804 is provided at the critical position between the material distribution bin 802 and the material delivery bin 803, and a material distribution valve block 805 is clamped between the right end surface of the bottom plate of the material distribution bin 802 and the material distribution port 804; at the same time, In the material distribution box body 80 and located below the material delivery bin 803, a material distribution drive motor 806 is installed along the left and right directions. The second eccentric shaft rod 807 is equipped with a second swing wheel plate 808 in the distribution valve block 805, and the left end of the second eccentric shaft rod 807 is fixed on the eccentric position of the second swing wheel plate 808; After being placed in the storage bin 801, it can automatically slide down to the distribution bin 801 by gravity under the action of the bottom plate of the storage bin 801, and the screws that slide into the distribution bin 801 are on the bottom of the distribution bin 801. Under the action, it automatically slides to the material distribution port 804; at this time, due to the action of the material distribution drive motor 806, the second eccentric shaft rod 807 will drive the second swing wheel plate 808 to perform eccentric rotary motion in the material distribution valve block 805 , so that the second swing wheel plate 808 can drive the material distribution valve block 805 to move up and down relative to the material distribution port 804 (of course, at this time, a guide rod can be set under the material distribution valve block 805 to make the material distribution valve block 805 can perform directional movement and ensure the stability of its movement); when the distribution valve block 805 is at a high position, it can form a shield for the distribution port 804 to prevent the screws in the distribution bin 802 from entering the delivery bin through the distribution port 804 803, and when the material distribution valve block 805 is in the low position, the screw in the material distribution bin 802 can fall on the material distribution valve block 805 (through the design such as size, the material distribution valve block 805 can only provide the placement of one screw space), after the material distribution valve block 805 moves from the low position to the high position, the screw on the material distribution valve block 805 can be lifted up and finally enter the material delivery bin 803 through the material distribution port 804. Under the tilting effect of the screw, the screw continues to slide down to the discharge port of the material delivery bin 803 and finally falls on the material guide arm 909, and then the subsequent delivery process is completed through the movement of the material guide arm 909.

为保证螺丝能够有序且顺畅地落入螺丝输送管c内,本实施例的输料振动带903包括装设于分料盒体80内的振动马达9031、装设于振动马达9031的上方并沿左右方向分布的振动带9032以及装设于振动带9032的右端且水平截面呈“U”形的限位套9033,振动带9032的左端与导料臂909的右端相衔接、右端则由分料盒体80的右侧壁顶端引出,在振动带9032的顶面上形成有输料槽(图中未标注,本实施例的振动带9032可由片结构相同且对称的片材构成,在两片片材的顶部中间形成输料槽),在振动带9032的上方设置有一用于遮挡输料槽的限料板9034(以避免处于振动带9032上的螺丝在振动马达9031的振动效应下,从振动带9032上掉落),限料板9034的左端位于支撑夹板架902内并与支撑夹板架902相轴连,限位套9033的前侧壁或后侧壁内轴连有一沿上下方向布置的转向齿轮9035(其相邻的齿间,即齿槽可设置成与螺丝相符的形状),螺丝输送管c的进料口置于限位套9033的下方并通过限位套9033与输料槽相通。以此,当经由导料臂909滑落至振动带9032上的螺丝在振动马达9031的振动效应下,可逐一且连续地逐步向限位套9033移动,当螺丝处于限位套9033与振动带9032相临界的位置时,螺丝在重力的作用下会自动下落至限位套9033内,并位于转向齿轮9035的齿槽内,鉴于螺丝对转向齿轮9035具有一定的推力以及转向齿轮9035的灵敏度,可使其齿槽内只能容纳一颗螺丝并在在其旋转后恰好能够将此螺丝带至螺丝输送管c的进料口的上方,而后使螺丝进入螺丝输送管c内,从而使螺丝能够连续且逐一地进行输送及转向。In order to ensure that the screws can fall into the screw conveying pipe c in an orderly and smooth manner, the conveying vibration belt 903 of this embodiment includes a vibration motor 9031 installed in the material distribution box body 80, installed above the vibration motor 9031 and The vibrating belt 9032 distributed along the left and right direction and the limit sleeve 9033 installed on the right end of the vibrating belt 9032 and having a "U"-shaped horizontal section. The top of the right side wall of the material box body 80 is drawn out, and a feeding trough is formed on the top surface of the vibrating belt 9032 (not marked in the figure, the vibrating belt 9032 of the present embodiment can be made of the same and symmetrical sheet material of the sheet structure, in two The middle of the top of the sheet material feed chute), above the vibrating belt 9032 is provided with a material limiting plate 9034 for blocking the feeding chute (to avoid the screw on the vibrating belt 9032 under the vibrating effect of the vibrating motor 9031, drop from the vibrating belt 9032), the left end of the material limiting plate 9034 is located in the support splint frame 902 and is connected with the support splint frame 902, and the front side wall or rear side wall of the limit sleeve 9033 is connected with a shaft along the up and down direction. Arranged steering gear 9035 (the adjacent teeth, that is, the tooth groove can be set to conform to the shape of the screw), the feed port of the screw delivery pipe c is placed under the limit sleeve 9033 and passes through the limit sleeve 9033 and the conveying The troughs are connected. In this way, when the screw that slides onto the vibrating belt 9032 via the material guide arm 909 is under the vibration effect of the vibrating motor 9031, it can gradually move towards the limit sleeve 9033 one by one and continuously. When the screw is between the limit sleeve 9033 and the vibration belt 9032 At the critical position, the screw will automatically fall into the limit sleeve 9033 under the action of gravity, and be located in the tooth groove of the steering gear 9035. In view of the fact that the screw has a certain thrust on the steering gear 9035 and the sensitivity of the steering gear 9035, it can be Only one screw can be accommodated in the tooth groove, and after its rotation, the screw can just be brought to the top of the feeding port of the screw delivery pipe c, and then the screw enters the screw delivery pipe c, so that the screw can be continuously screwed. And convey and turn one by one.

以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the specification of the utility model and the contents of the accompanying drawings may be directly or indirectly used in Other relevant technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (10)

1. a kind of automatic locking screw machine, it is characterised in that:It includes being set on electric screwdriver and the screwdriver bit criticized of powering is through distribution Criticize nozzle mechanism and the feeding distribution mechanism being connected with batch nozzle mechanism by screw delivery pipe;With respect to the horizontal plane, the feeding distribution mechanism Discharging opening position of the position higher than the charging aperture of batch nozzle mechanism;
Described batch of nozzle mechanism includes in axial direction offering batch mouth seat of lock silk axis hole, is socketed on the outer of batch top ends of mouth seat Sleeve, the interior slide cartridge for being socketed in outer sleeve and in axial direction making bottom and top feed motion relative to outer sleeve and it is installed in outer Wire feed fixed block in the outer circumferential walls of sleeve, the top ends of the interior slide cartridge are socketed on electric screwdriver;The described batch of top of mouth seat A wire feed inclined hole communicated with lock silk axis hole is further opened with portion, one is equiped with the wire feed fixed block coaxial with wire feed inclined hole The gravity of distribution falls fiber tube, and the gravity fall the top ports of fiber tube and screw delivery pipe socket-connect, bottom nozzle and wire feed inclined hole Socket-connect, offered on the circumferential side wall of the outer sleeve and be also equiped with embedded hole, the wire feed fixed block for controlling weight Power fall fiber tube internal channels sizes cut-off component, the top of the cut-off component is through the circumference after embedded hole with interior slide cartridge Outer wall offsets.
2. a kind of automatic locking screw machine as claimed in claim 1, it is characterised in that:Fall silk along gravity in the wire feed fixed block The radial direction of pipe offers guide chute and guiding slide opening each other in distribution side by side up and down, and the cut-off component includes dress The first valve member and the second valve member being installed in guiding slide opening in guide chute;
First valve member includes the first guide pad being nested in guide chute, is provided with the bottom surface of first guide pad One along gravity fall fiber tube radial direction be distributed cut-off valve rod, the gravity fall fiber tube circumferential side wall on and with cut-off valve rod Phase para postion is offered for penetrating the cut-off hole that gravity falls in fiber tube for cut-off valve rod, and the is socketed with the cut-off valve rod One stage clip, one end and the bottom surface of the first guide pad of first stage clip offset, the groove face of the other end and guide chute offsets, institute A position relative with embedded hole and offseted for the outer circumferential walls with interior slide cartridge first are equiped with the top surface for stating the first guide pad Roller;
Second valve member includes being nested in the second guide pad being oriented in slide opening, is equiped with the bottom surface of second guide pad One is socketed on the cut-off ring that gravity falls on fiber tube, the gravity fall fiber tube circumferential side wall on and positioned at the relative of the second guide pad Side is offered for being mutually full of the arc omission mouth of conjunction with cut-off ring, second guide pad and gravity fall fiber tube outer circumferential walls it Between be also clamped with the second stage clip, be equiped with the top surface of second guide pad position relative with embedded hole and be used for and interior slide cartridge The second roller for offseting of outer circumferential walls.
3. a kind of automatic locking screw machine as claimed in claim 2, it is characterised in that:The circumference of the bottom of the interior slide cartridge Ring is equiped with several directive wheels allly on wall, and the circumferential side wall of the directive wheel offsets with the circumferential inner wall of outer sleeve.
4. a kind of automatic locking screw machine as claimed in claim 3, it is characterised in that:On the circumferential inner wall of the outer sleeve and with Each directive wheel in axial direction offers a gathering sill with respect to the position of position, and the directive wheel contraposition is embedded in corresponding leading To in groove.
5. a kind of automatic locking screw machine as claimed in claim 3, it is characterised in that:In the interior slide cartridge and positioned at directive wheel institute One is set with above place position for the cutter head lock tube of electric screwdriver position the stacker of placement, the screwdriver bit of the electric screwdriver by Sequentially through stacker and the axis hole distribution of lock silk under up to.
6. a kind of automatic locking screw machine as claimed in claim 2, it is characterised in that:Described batch of mouth seat includes being set in outer sleeve Bottom nozzle in guiding batch seat and be socketed on the silk batch seat that falls being oriented on the bottom of batch seat, the lock silk axis hole is through leading Seat is criticized to batch seat and the silk that falls to be distributed, the wire feed inclined hole is inclined upwardly by the top ends of the silk batch seat that falls and is divided through batch seat is oriented to Cloth.
7. a kind of automatic locking screw machine as claimed in claim 6, it is characterised in that:It is described to be oriented on the top surface of batch seat and surround The top ends for locking silk axis hole are formed with a hollow convex column, and the 3rd stage clip is socketed with the hollow convex column, the 3rd stage clip Top is set in interior slide cartridge, bottom offsets with the top surface for being oriented to batch seat.
8. a kind of automatic locking screw machine as any one of claim 1-7, it is characterised in that:The feeding distribution mechanism includes For numerous screws to be arranged the sub-material box body that is conveyed screw one by one and Riving Box is installed in left-right direction So that screw to be seriatim delivered to the guide conveyer in screw delivery pipe on body;
The guide conveyer includes the guide drive motor being installed in along the longitudinal direction in Riving Box body, installs in left-right direction In the propclip grillage in Riving Box body and positioned at the output shaft side of guide drive motor, Riving Box is installed in left-right direction The conveying shuttle belt of right-hand member side that is internal and being located at propclip grillage, first be set on the output shaft of guide drive motor are inclined Mandrels stem, be installed on the first eccentric rod and it is coaxial with the output shaft of guide drive motor distribution first swing wheel plate, institute State axle on the front face of propclip grillage and be connected with a swing arm, the front face of the bottom of the swing arm is affixed with the first swing wheel plate It is attached, and the top of the swing arm is provided with the front face of teeth groove, bottom and positioned at the first front and rear both sides dress for swinging wheel plate The wobble wheel offseted for the circumferential side wall with the first swing wheel plate is provided with, on the propclip grillage and positioned at the top of swing arm A pendulum tooth is also fitted with, the pendulum tooth is meshed with teeth groove, a right part is additionally provided with the propclip grillage by axostylus axostyle With the pendulum guide arm that is connected of tooth, the guide arm positioned at the discharging opening side of sub-material box body, and the right-hand member side of the guide arm with it is defeated Material shuttle belt is mutually connected, and the charging aperture of the screw delivery pipe is mutually connected with the right-hand member of conveying shuttle belt;
The guide drive motor makees roll motion by the first wobble wheel strip movable pendulum arm relative to propclip grillage, institute State swing arm and swung up and down relative to the discharging opening of sub-material box body by putting the dynamic guide arm of cingulum.
9. a kind of automatic locking screw machine as claimed in claim 8, it is characterised in that:Set in the top ends of the sub-material box body Have the storage bin of the left end side positioned at sub-material box body, positioned at the front end of storage bin and the sub-material storehouse that is mutually connected with storage bin and same When with storage bin and sub-material storehouse in left and right parallel distributed conveying storehouse, the guide arm is located at the discharge outlet in conveying storehouse;
The base plate of the storage bin is downward-sloping towards sub-material storehouse direction by the rear wall of sub-material box body, the base plate in the sub-material storehouse by The left side wall of sub-material box body is downward-sloping towards conveying storehouse direction, and the base plate in the sub-material storehouse is by the front side wall of sub-material box body towards sub-material The rear wall direction of box body is downward-sloping, and the sub-material storehouse position mutually critical with conveying storehouse offers sub-material mouthful, described point A material distributing valve block is clamped between the right side of the base plate of feed bin and sub-material mouthful;In the Riving Box body and under conveying storehouse Side is equiped with a sub-material drive motor in left-right direction, and being set with one on the output shaft of the sub-material drive motor is arranged in sub-material The second eccentric rod in the underlying space in storehouse, is equiped with one second swing wheel plate in the material distributing valve block, described second is eccentric The left end of axostylus axostyle is fixed on the eccentric position of the second swing wheel plate;
The sub-material drive motor drives second to swing wheel plate and is rotated in material distributing valve block by the second eccentric rod, institute State the dynamic material distributing valve block of the second wobble wheel strip and make bottom and top feed motion relative to sub-material mouth.
10. a kind of automatic locking screw machine as claimed in claim 8, it is characterised in that:The conveying shuttle belt includes being installed in Vibrating motor in Riving Box body, the shuttle belt for being installed in the top of vibrating motor and being distributed in left-right direction and being installed in shakes The " U "-shaped stop collar of right-hand member and horizontal cross-section of dynamic band, the left end of the shuttle belt is mutually connected with the right-hand member of guide arm, right-hand member Drawn by the right side wall top of sub-material box body, feeding groove is formed with the top surface of the shuttle belt, set above the shuttle belt One is equipped with for blocking the limit flitch of feeding groove, the left end of the limit flitch be located in propclip grillage and with propclip grillage phase Axle connects, and the front side wall or rear wall interior axle of the stop collar are connected with a tooth sector arranged along the vertical direction, and the screw is defeated The charging aperture of pipe is sent to be placed in the lower section of stop collar and communicated with feeding groove by stop collar.
CN201621150791.7U 2016-10-22 2016-10-22 Automatic screw locking machine Expired - Fee Related CN206169614U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465613A (en) * 2018-12-05 2019-03-15 巨力自动化设备(浙江)有限公司 ABS motor rotor eccentric shaft feeding mechanism
CN111805470A (en) * 2020-08-14 2020-10-23 广东省精匠智能设备有限公司 Novel distributor for screw machine
CN113352073A (en) * 2021-07-13 2021-09-07 昆山威典电子有限公司 Full-automatic screw locking machine
CN114505679A (en) * 2022-02-24 2022-05-17 山东七星绿色建筑科技有限公司 Automatic change lock silk assembly
CN117086612A (en) * 2023-07-14 2023-11-21 苏州浪潮智能科技有限公司 A screw loading device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465613A (en) * 2018-12-05 2019-03-15 巨力自动化设备(浙江)有限公司 ABS motor rotor eccentric shaft feeding mechanism
CN109465613B (en) * 2018-12-05 2023-09-05 巨力自动化设备(浙江)有限公司 ABS motor rotor eccentric shaft feeding mechanism
CN111805470A (en) * 2020-08-14 2020-10-23 广东省精匠智能设备有限公司 Novel distributor for screw machine
CN113352073A (en) * 2021-07-13 2021-09-07 昆山威典电子有限公司 Full-automatic screw locking machine
CN114505679A (en) * 2022-02-24 2022-05-17 山东七星绿色建筑科技有限公司 Automatic change lock silk assembly
CN117086612A (en) * 2023-07-14 2023-11-21 苏州浪潮智能科技有限公司 A screw loading device

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Granted publication date: 20170517