CN206168813U - Electronic swinging guide rod formula cereal grading plant - Google Patents

Electronic swinging guide rod formula cereal grading plant Download PDF

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Publication number
CN206168813U
CN206168813U CN201621059047.6U CN201621059047U CN206168813U CN 206168813 U CN206168813 U CN 206168813U CN 201621059047 U CN201621059047 U CN 201621059047U CN 206168813 U CN206168813 U CN 206168813U
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frequency conversion
grain
guide rod
granary
conversion motor
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李玲玲
陈强
于晓光
马学东
田旭
李金雨
李亚运
程洋
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University of Science and Technology Liaoning USTL
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University of Science and Technology Liaoning USTL
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Abstract

本实用新型涉及一种电动摆动导杆式谷物分级装置,包括电机座、变频电机、曲柄、摇块、谷物仓和支架;所述谷物仓上部通过转轴铰接在支架上,谷物仓顶部设滑杆,摇块的一端套装在滑杆上,另一端通过曲柄与变频电机相连,变频电机固定在电机座上;曲柄由变频电机驱动,并可通过摇块带动谷物仓绕转轴往复摆振;谷物仓下部为半圆形,其内部沿轴向均匀设有多条纵筋,底部沿轴向均匀设有多道条形孔,且纵筋与条形孔间隔设置。本实用新型以变频电机为动力源,结构简单轻巧,可提高谷物分级效率,强化谷物分级效果,并适应不同分级要求的谷物提纯。

The utility model relates to an electric swing guide rod type grain grading device, which comprises a motor base, a frequency conversion motor, a crank, a rocker, a grain bin and a bracket; , one end of the rocker is set on the slide rod, and the other end is connected with the frequency conversion motor through the crank, and the frequency conversion motor is fixed on the motor seat; the crank is driven by the frequency conversion motor, and can drive the grain bin to vibrate back and forth around the shaft through the rocker; the grain bin The lower part is semi-circular, and the interior is uniformly provided with a plurality of longitudinal ribs along the axial direction, and the bottom is uniformly provided with a plurality of strip-shaped holes along the axial direction, and the longitudinal ribs and the strip-shaped holes are arranged at intervals. The utility model uses a frequency conversion motor as a power source, has a simple and light structure, can improve the grain grading efficiency, strengthen the grain grading effect, and adapt to grain purification with different grading requirements.

Description

一种电动摆动导杆式谷物分级装置An electric swing guide rod type grain grading device

技术领域technical field

本实用新型涉及一种分级装置,尤其涉及一种适用于谷物或植物种子与杂质分离的电动摆动导杆式谷物分级装置。The utility model relates to a grading device, in particular to an electric swing guide rod type grain grading device suitable for separating grain or plant seeds from impurities.

背景技术Background technique

明代先贤宋应星先生在《天工开物》中记载了利用圆筛、簸箕去除谷物中的谷皮、草梗、砂石的分级方法。但这些古老谷物分级装置一般采用人力作业,且为大振幅、低频率(1Hz左右)作业,因此谷物分级效率低,分级效果差,人的劳动强度大。Mr. Song Yingxing, a sage of the Ming Dynasty, recorded in "Tiangong Kaiwu" the classification method of using round sieves and dustpans to remove grain husks, grass stems, and sand and gravel. However, these ancient grain grading devices are generally operated by manpower, and are operated with large amplitude and low frequency (about 1 Hz), so the grain grading efficiency is low, the grading effect is poor, and the labor intensity of people is high.

现有谷物与杂质的分离装置一般采用以下几种方式:1)振动筛分方式,如实用新型专利“谷物重力分级去石机”(授权公告号:CN202398536U);2)风力分离方式,如发明专利“酿酒谷物筛分装置”(专利申请公布号:CN203737557U)。以上装置的结构较为复杂,占地面积大,整机设备重量大,能耗大,分级效率较低。The existing grain and impurity separation device generally adopts the following methods: 1) Vibration screening method, such as the utility model patent "grain gravity classification stone removal machine" (authorized announcement number: CN202398536U); 2) wind separation method, such as the invention Patent "grain screening device for brewing wine" (patent application publication number: CN203737557U). The structure of the above devices is comparatively complicated, the floor area is large, the weight of the whole machine equipment is large, the energy consumption is large, and the classification efficiency is low.

发明内容Contents of the invention

本实用新型提供了一种电动摆动导杆式谷物分级装置,以变频电机为动力源,结构简单轻巧,可提高谷物分级效率,强化谷物分级效果,并适应不同分级要求的谷物提纯。The utility model provides an electric swing guide rod type grain grading device, which uses a frequency conversion motor as a power source, has a simple and light structure, can improve the grain grading efficiency, strengthen the grain grading effect, and adapt to grain purification for different grading requirements.

为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:

一种电动摆动导杆式谷物分级装置,包括电机座、变频电机、曲柄、摇块、谷物仓和支架;所述谷物仓上部通过转轴铰接在支架上,谷物仓顶部设滑杆,摇块的一端套装在滑杆上,另一端通过曲柄与变频电机相连,变频电机固定在电机座上;曲柄由变频电机驱动,并可通过摇块带动谷物仓绕转轴往复摆振;谷物仓下部为半圆形,其内部沿轴向均匀设有多条纵筋,底部沿轴向均匀设有多道条形孔,且纵筋与条形孔间隔设置。An electric swing guide rod type grain grading device, including a motor base, a frequency conversion motor, a crank, a rocker, a grain bin and a bracket; One end is set on the slide rod, and the other end is connected with the frequency conversion motor through the crank, and the frequency conversion motor is fixed on the motor base; the crank is driven by the frequency conversion motor, and can drive the grain bin to reciprocate and vibrate around the rotating shaft through the rocker; the lower part of the grain bin is a semicircle In the shape, a plurality of longitudinal ribs are evenly arranged in the axial direction, and a plurality of strip-shaped holes are evenly arranged in the bottom along the axial direction, and the longitudinal ribs and the strip-shaped holes are arranged at intervals.

所述谷物仓与支架之间设有扭簧,扭簧为2个,分别安装在谷物仓两侧。A torsion spring is arranged between the grain bin and the support, and there are two torsion springs, which are respectively installed on both sides of the grain bin.

所述变频电机的变频的范围为3~8Hz。The frequency conversion range of the frequency conversion motor is 3-8 Hz.

所述谷物仓的摆振振幅为±10°。The swing amplitude of the grain bin is ±10°.

所述条形孔的宽度为1.5~3mm。The width of the strip-shaped hole is 1.5-3 mm.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1)采用的动力源为变频电机,可强化谷物提纯效果,适应不同分级要求的谷物提纯;1) The power source used is a frequency conversion motor, which can strengthen the grain purification effect and adapt to the grain purification of different grading requirements;

2)通过纵筋的搅动可使物料颗粒松散,有利于分层,同时,纵筋对物料颗粒的撞击,有效地增大了物料颗粒的偏析分层的能量;2) Through the agitation of the longitudinal ribs, the material particles can be loosened, which is conducive to stratification. At the same time, the impact of the longitudinal ribs on the material particles effectively increases the energy of the segregation and stratification of the material particles;

3)谷物仓两侧各装有一个扭簧,当谷物仓摆动到极限位置时,扭簧既可以起到缓冲作用,又可以为谷物仓回复原位起到助力作用;从而达到更好的摆振分级效果。3) There is a torsion spring on both sides of the grain bin. When the grain bin swings to the limit position, the torsion spring can not only play a buffer role, but also play a role in assisting the grain bin to return to its original position; thus achieving a better swing. Vibration grading effect.

附图说明Description of drawings

图1是本实用新型所述电动摆动导杆式谷物分级装置的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the electric swing guide rod type grain grading device of the present invention.

图2是本实用新型所述摇块的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the rocker described in the present invention.

图3是本实用新型所述谷物仓的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the grain bin of the present invention.

图4是本实用新型所述扭簧的立体结构示意图。Fig. 4 is a schematic diagram of the three-dimensional structure of the torsion spring of the present invention.

图5是本实用新型所述支架的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the bracket described in the present invention.

图中:1.电机座 2.变频电机 3.曲柄 4.摇块 5.谷物仓 51.纵筋 52.条形孔6.扭簧 7.支架In the figure: 1. Motor seat 2. Frequency conversion motor 3. Crank 4. Rocker 5. Grain bin 51. Longitudinal rib 52. Strip hole 6. Torsion spring 7. Bracket

具体实施方式detailed description

下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:

如图1所示,本实用新型所述一种电动摆动导杆式谷物分级装置,包括电机座1、变频电机2、曲柄3、摇块4、谷物仓5和支架7;所述谷物仓5上部通过转轴铰接在支架7上,谷物仓5顶部设滑杆,摇块4的一端套装在滑杆上,另一端通过曲柄3与变频电机2相连,变频电机2固定在电机座1上;曲柄3由变频电机2驱动,并可通过摇块4带动谷物仓5绕转轴往复摆振;谷物仓5下部为半圆形,其内部沿轴向均匀设有多条纵筋51,底部沿轴向均匀设有多道条形孔52,且纵筋51与条形孔52间隔设置。As shown in Figure 1, an electric swing guide rod type grain grading device described in the utility model includes a motor base 1, a frequency conversion motor 2, a crank 3, a rocker 4, a grain bin 5 and a support 7; the grain bin 5 The upper part is hinged on the bracket 7 through a rotating shaft, a slide bar is arranged on the top of the grain bin 5, one end of the rocker 4 is set on the slide bar, and the other end is connected with the frequency conversion motor 2 through the crank 3, and the frequency conversion motor 2 is fixed on the motor base 1; 3 is driven by the frequency conversion motor 2, and can drive the grain bin 5 to reciprocate and vibrate around the rotating shaft through the rocker 4; the lower part of the grain bin 5 is semicircular, and a plurality of longitudinal ribs 51 are evenly arranged inside it along the axial direction, and the bottom is along the axial direction. A plurality of strip-shaped holes 52 are uniformly arranged, and the longitudinal ribs 51 and the strip-shaped holes 52 are arranged at intervals.

所述谷物仓5与支架7之间设有扭簧6,扭簧6为2个,分别安装在谷物仓5两侧。Between described grain bin 5 and support 7, be provided with torsion spring 6, torsion spring 6 is 2, is installed in grain bin 5 both sides respectively.

所述变频电机2的变频的范围为3~8Hz。The range of frequency conversion of the frequency conversion motor 2 is 3-8 Hz.

所述谷物仓5的摆振振幅为±10°。The swing amplitude of the grain bin 5 is ±10°.

所述条形孔52的宽度为1.5~3mm。The width of the strip-shaped hole 52 is 1.5-3mm.

以下实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are carried out on the premise of the technical solution of the utility model, and detailed implementation and specific operation process are provided, but the protection scope of the utility model is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.

【实施例】【Example】

本实施例中,一种电动摆动导杆式谷物分级装置由电机座1、变频电机2、曲柄3、摇块4(如图2所示)、谷物仓5、扭簧6(如图4所示)、支架7(如图5所示)组成,所述曲柄3、摇块4和谷物仓5组成一摆动导杆机构,此机构在变频电机2的驱动下在立面内绕转轴做往复摆振。In this embodiment, an electric swing guide rod type grain grading device consists of a motor base 1, a frequency conversion motor 2, a crank 3, a rocker 4 (as shown in Figure 2), a grain bin 5, and a torsion spring 6 (as shown in Figure 4 ). shown), bracket 7 (as shown in Figure 5), the crank 3, the rocker 4 and the grain bin 5 form a swing guide rod mechanism, which reciprocates around the shaft in the facade under the drive of the frequency conversion motor 2 shimmy.

变频电机1的变频的范围为3~8Hz,谷物仓5的摆振振幅为±10°,有利于不同种类的颗粒分级。The range of the frequency conversion of the frequency conversion motor 1 is 3-8 Hz, and the swing amplitude of the grain bin 5 is ±10°, which is beneficial to the classification of different types of grains.

如图3所示,谷物仓5上部两侧分别开设直径为20mm的圆孔,与转轴形成间隙配合的铰链,谷物仓5下部为半圆形,沿轴向开设5条宽度为2mm的条形孔52,谷物仓5内部布置4条纵筋51,纵筋51的宽为8mm,高为6mm;纵筋51与条形孔52间隔设置。纵筋51的材质为耐磨钢,谷物仓5摆振时,通过4条纵筋51的搅动可使物料颗粒松散,有利于分层,同时,纵筋51对物料颗粒的撞击,有效地增大了物料颗粒的偏析分层的能量。As shown in Figure 3, round holes with a diameter of 20 mm are respectively provided on both sides of the upper part of the grain bin 5 to form a hinge with clearance fit with the rotating shaft. Holes 52, four longitudinal ribs 51 are arranged inside the grain bin 5, the width of the longitudinal ribs 51 is 8mm, and the height is 6mm; the longitudinal ribs 51 and the strip holes 52 are arranged at intervals. The material of the longitudinal ribs 51 is wear-resistant steel. When the grain bin 5 vibrates, the stirring of the four longitudinal ribs 51 can make the material particles loose, which is beneficial to stratification. At the same time, the impact of the longitudinal ribs 51 on the material particles effectively increases the The energy of segregation and stratification of material particles is increased.

变频电机2通过螺栓固定在电机座1上,变频电机2的伸出端通过普通平键和曲柄3一端相连,曲柄3另一端带有套筒,与摇块4左端的圆轴铰接,摇块4右端套装在谷物仓5顶部的滑杆上并可沿滑杆上下滑动。The variable frequency motor 2 is fixed on the motor base 1 by bolts. The protruding end of the variable frequency motor 2 is connected to one end of the crank 3 through an ordinary flat key. 4. The right end is set on the slide bar at the top of the grain bin 5 and can slide up and down along the slide bar.

谷物仓5通过转轴与支架7铰接;扭簧6一端通过螺钉固定在谷物仓5外壁上,另一端通过螺钉固定在支架7上;支架7通过螺栓固定在底座上,底座通过地脚螺栓固定在地基上。The grain bin 5 is hinged with the bracket 7 through a rotating shaft; one end of the torsion spring 6 is fixed on the outer wall of the grain bin 5 by a screw, and the other end is fixed on the bracket 7 by a screw; the bracket 7 is fixed on the base by a bolt, and the base is fixed on the on the foundation.

本实用新型所述一种电动摆动导杆式谷物分级装置的工作原理及过程如下:The working principle and process of an electric swing guide rod type grain grading device described in the utility model are as follows:

偏析分层原理:谷物仓5往复摆振时,谷物仓5中的谷物依靠仓壁摩擦和谷物仓5底部纵筋51的碰撞获得能量,使谷物的间隙发生变化,为谷物颗粒间的位置交换提供前提条件,由于轻颗粒的能量和动量远小于重颗粒,碰撞时轻颗粒更容易向外部自由空间运动,此时,在重力作用下,重颗粒移动至并填充料层下部空间,轻颗粒在不断排挤中被移至料层上部,形成草梗处于上层,谷粒处于中层,砂石处于下层的偏析分层结果。The principle of segregation and stratification: when the grain bin 5 vibrates back and forth, the grain in the grain bin 5 relies on the friction of the bin wall and the collision of the longitudinal ribs 51 at the bottom of the grain bin 5 to obtain energy, so that the gap between the grains changes, which is the position exchange between grain particles Preconditions are provided. Since the energy and momentum of light particles are much smaller than those of heavy particles, light particles are more likely to move to the external free space during collision. At this time, under the action of gravity, heavy particles move to and fill the lower space of the material layer, and light particles are in the During the continuous extrusion, it is moved to the upper part of the material layer, forming the result of segregation and stratification that the grass stem is in the upper layer, the grain is in the middle layer, and the sand and gravel are in the lower layer.

分级的工作过程:谷物仓5中装入待分级的谷物后,启动变频电机2,在变频电机2驱动下,谷物仓5做往复摆振,促使谷物仓5中的草梗、谷物、砂石沿料层厚度方向出现上、中、下的偏析分层。由于谷物仓5底部设有2mm宽的条形孔52,在谷物仓5振动时,使底部细砂石筛出仓外。偏析分层中草梗升入顶层,当分层完毕后,首先清除谷物仓5上部的轻颗粒(草梗等),然后取出谷粒,完成分级作业。The working process of grading: after the grain to be graded is loaded into the grain bin 5, the frequency conversion motor 2 is started, and driven by the frequency conversion motor 2, the grain bin 5 performs reciprocating vibration, so that the grass stalks, grains, sand and gravel in the grain bin 5 Along the thickness direction of the material layer, upper, middle and lower segregation layers appear. Because the bottom of the grain bin 5 is provided with a 2mm wide strip hole 52, when the grain bin 5 vibrates, the bottom fine sand is screened out of the bin. Grass stalk rises into the top layer in the segregation stratification. After stratification is completed, first remove the light particles (grass stalk etc.) on the grain bin 5 top, then take out the grain to complete the grading operation.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and its concept should be covered within the protection scope of the present utility model.

Claims (5)

1. a kind of electric swing guide rod type corn grading plant, it is characterised in that including motor cabinet, frequency conversion motor, crank, shake Block, granary and support;The granary top is hinged on support by rotating shaft, and granary top sets slide bar, and the one of swinging block End is sleeved on slide bar, and the other end is connected by crank with frequency conversion motor, and frequency conversion motor is fixed on motor cabinet;Crank is by frequency conversion Motor drive, and by swinging block granary can be driven reciprocal around the shaft shimmy;Granary bottom is semicircle, and it is axially inside A plurality of vertical muscle is uniformly provided with, bottom is uniformly provided with vertically multiple tracks bar hole, and vertical muscle and bar hole interval setting.
2. a kind of electric swing guide rod type corn grading plant according to claim 1, it is characterised in that the granary Torsion spring is provided between support, torsion spring is 2, is separately mounted to granary both sides.
3. a kind of electric swing guide rod type corn grading plant according to claim 1, it is characterised in that the variable-frequency electric The scope of the frequency conversion of machine is 3~8Hz.
4. a kind of electric swing guide rod type corn grading plant according to claim 1, it is characterised in that the granary Shimmy amplitude be ± 10 °.
5. a kind of electric swing guide rod type corn grading plant according to claim 1, it is characterised in that the bar hole Width be 1.5~3mm.
CN201621059047.6U 2016-09-18 2016-09-18 Electronic swinging guide rod formula cereal grading plant Expired - Fee Related CN206168813U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580271A (en) * 2018-06-22 2018-09-28 辽宁科技大学 Electric swinging particle screening device
CN108772293A (en) * 2018-06-19 2018-11-09 丁家佺 A kind of agricultural niblet screening installation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772293A (en) * 2018-06-19 2018-11-09 丁家佺 A kind of agricultural niblet screening installation
CN108580271A (en) * 2018-06-22 2018-09-28 辽宁科技大学 Electric swinging particle screening device

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