CN206156460U - Pay -off rack device - Google Patents

Pay -off rack device Download PDF

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Publication number
CN206156460U
CN206156460U CN201621215459.4U CN201621215459U CN206156460U CN 206156460 U CN206156460 U CN 206156460U CN 201621215459 U CN201621215459 U CN 201621215459U CN 206156460 U CN206156460 U CN 206156460U
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China
Prior art keywords
pay
shaft
frame body
bearing
top shaft
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Expired - Fee Related
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CN201621215459.4U
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Chinese (zh)
Inventor
赵红燕
蒋红义
上官雅扉
宋优美
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ZHENGZHOU HUALI CABLE CO Ltd
Zhengzhou Power Supply Co of State Grid Henan Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
ZHENGZHOU HUALI CABLE CO Ltd
Zhengzhou Power Supply Co of Henan Electric Power Co
State Grid Corp of China SGCC
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Application filed by ZHENGZHOU HUALI CABLE CO Ltd, Zhengzhou Power Supply Co of Henan Electric Power Co, State Grid Corp of China SGCC filed Critical ZHENGZHOU HUALI CABLE CO Ltd
Priority to CN201621215459.4U priority Critical patent/CN206156460U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

本实用新型公开了一种放线架装置,其包括架体、分别设置于架体两侧的转轴机构,转轴机构包括支撑件、顶轴、安装在顶轴内部的轴承,以及与轴承一体连接的顶杆,顶轴相对于轴承转动安装;支撑件包括底座、设置于底座上的支撑块,顶杆穿过支撑块安装。本实用新型改变了现有技术中电缆盘绕顶轴转动的方式,而是有电缆盘和顶轴一起绕其内部的轴承转动,避免了电缆盘与顶轴之间的摩擦,能够有效减少顶轴的磨损,降低了放线架的使用成本。

The utility model discloses a pay-off stand device, which comprises a frame body and rotating shaft mechanisms respectively arranged on both sides of the frame body. The rotating shaft mechanism includes a support member, a top shaft, a bearing installed inside the top shaft, and an The ejector rod, the ejector shaft is installed in rotation relative to the bearing; the support member includes a base and a support block arranged on the base, and the ejector rod is installed through the support block. The utility model changes the way that the cable coil rotates around the top shaft in the prior art, but the cable coil and the top shaft rotate around the internal bearing together, which avoids the friction between the cable coil and the top shaft, and can effectively reduce the pressure on the top shaft. wear and tear, reducing the cost of using the pay-off frame.

Description

放线架装置Pay-off device

技术领域technical field

本实用新型涉及电缆生产设备技术领域,具体涉及一种放线架装置。The utility model relates to the technical field of cable production equipment, in particular to a pay-off rack device.

背景技术Background technique

在电缆生产加工过程中常用到放线架,其主要用于支撑电缆盘放线。现有的顶轴(或称顶尖)式放线架中的顶轴通常是一体结构,在使用时,是用两端的顶轴将电缆盘顶紧,当进行放线时,电缆线的牵引力使电缆盘绕着顶轴转动,由于电缆盘与顶轴之间存在很大的摩擦力,会造成顶轴磨损严重,当顶轴磨损到一定程度,就无法再固定电缆盘,因此顶轴的更换频率很高,也会放线架的使用成本增加。Pay-off racks are commonly used in cable production and processing, which are mainly used to support cable reel pay-offs. The jacking shaft in the existing jacking shaft (or top) type pay-off frame is usually an integral structure. When in use, the jacking shafts at both ends are used to tighten the cable reel. When paying off, the traction force of the cable makes it The cable reel rotates around the top shaft. Due to the large friction between the cable reel and the top shaft, the top shaft will be severely worn. When the top shaft is worn to a certain extent, the cable reel can no longer be fixed. Therefore, the replacement frequency of the top shaft It is very high, and the cost of using the wire rack will also increase.

发明内容Contents of the invention

本实用新型旨在解决现有的放线架顶轴磨损速度快、更换频率高、成本高的技术问题。The utility model aims to solve the technical problems of fast wear speed, high replacement frequency and high cost of the existing pay-off frame top shaft.

为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

设计一种放线架装置,包括架体、分别设置于所述架体两侧的转轴机构,所述转轴机构包括支撑件、顶轴、安装在所述顶轴内部的轴承,以及与所述轴承一体连接的顶杆,所述顶轴相对于所述轴承转动安装;所述支撑件包括底座、设置于所述底座上的支撑块,所述顶杆穿过所述支撑块安装。A pay-off stand device is designed, which includes a frame body and rotating shaft mechanisms respectively arranged on both sides of the frame body, and the rotating shaft mechanism includes a support member, a top shaft, a bearing installed inside the top shaft, and a The ejector rod is integrally connected with the bearing, and the ejector shaft is rotatably installed relative to the bearing; the support member includes a base and a support block arranged on the base, and the ejector rod is installed through the support block.

本实用新型的技术方案中,顶轴顶紧电缆盘之后,电缆盘与顶轴一起旋转,而顶轴沿轴承进行转动,这就解决了顶轴与电缆盘之间摩擦力大,造成顶轴表面磨损严重的问题。In the technical scheme of the utility model, after the jacking shaft presses the cable reel, the cable reel and the jacking shaft rotate together, and the jacking shaft rotates along the bearing, which solves the problem that the friction force between the jacking shaft and the cable reel is large, causing the top shaft Severe problems with surface wear.

优选的,在一侧或两侧的转轴机构中,所述顶杆的表面设有外螺纹,在所述支撑块的内部设有相匹配的内螺纹。顶杆可沿固定块产生左右位移,用于调整顶轴与电缆盘之间的距离和顶紧程度,同时还能适用不同宽度的电缆盘。Preferably, in the rotating shaft mechanism on one side or both sides, the surface of the ejector rod is provided with external threads, and the interior of the support block is provided with matching internal threads. The ejector rod can produce left and right displacement along the fixed block, which is used to adjust the distance and tightness between the ejector shaft and the cable reel, and can also be applied to cable reels of different widths.

优选的,在所述顶杆的端部设有摇柄。摇柄便于调节顶杆的移动,更加便于电缆盘的安装和拆卸。Preferably, a rocker is provided at the end of the push rod. The rocker is convenient for adjusting the movement of the ejector rod, which is more convenient for the installation and removal of the cable reel.

优选的,在所述架体中部设有横杆,所述横杆与所述支撑块之间设有固定连杆。固定连杆能够将支撑块与架体固定在一起,使转轴机构更加稳定,避免电缆盘受到较大拉力时而产生倾斜或从放线架脱落。Preferably, a cross bar is provided in the middle of the frame body, and a fixed link is provided between the cross bar and the support block. The fixed connecting rod can fix the support block and the frame body together, so that the rotating shaft mechanism is more stable, and the cable reel is prevented from tilting or falling off the pay-off frame when it is subjected to a large pulling force.

优选的,在所述架体上部设有过线辊。在进行放线时,电缆线经过过线辊牵出,能够避免电缆线与放线架之间产生摩擦而损伤电缆线。Preferably, a wire passing roller is arranged on the upper part of the frame body. When paying off, the cable is pulled out through the wire passing roller, which can prevent the cable from being damaged due to friction between the cable and the pay-off frame.

优选的,在所述顶轴的表面设有橡胶垫圈,能够使电缆盘与顶轴之间更好地一体旋转,避免电缆盘与顶轴之间产生相对转动。Preferably, a rubber washer is provided on the surface of the top shaft, so that the cable reel and the top shaft can rotate better together and avoid relative rotation between the cable reel and the top shaft.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

现有的一体式顶轴结构,在使用时,电缆盘绕着顶轴转动,会使顶轴磨损严重,顶轴更换的频率高,进而使放线架的使用成本增加、更换维护的成本也增加。本实用新型有效地解决了上述问题,在顶轴内安装轴承,使顶轴绕轴承转动,在进行放线时,电缆盘和顶轴一起转动,就避免了电缆盘与顶轴之间的摩擦,与现有的放线架相比,能够有效减少顶轴的损耗,降低顶轴更换频率,减少放线架的更换、维护成本。The existing one-piece jacking shaft structure, when in use, the cable coils around the jacking shaft will cause serious wear and tear on the jacking shaft, and the frequency of replacement of the jacking shaft will be high, which will increase the use cost of the pay-off rack and the cost of replacement and maintenance. . The utility model effectively solves the above-mentioned problems. A bearing is installed in the jacking shaft so that the jacking shaft rotates around the bearing. When paying off, the cable reel and the jacking shaft rotate together, which avoids the friction between the cable reel and the jacking shaft. , compared with the existing pay-off rack, it can effectively reduce the loss of the jacking shaft, reduce the replacement frequency of the jacking shaft, and reduce the replacement and maintenance costs of the pay-off rack.

附图说明Description of drawings

图1为本实用新型放线架装置的结构示意图;Fig. 1 is the structural representation of the utility model pay-off stand device;

图2为电缆盘安装在该放线架装置上的结构示意图;Fig. 2 is the structural representation that cable reel is installed on this pay-off frame device;

图3为转轴机构与放线架安装在一起的局部放大图。Fig. 3 is a partial enlarged view of the rotating shaft mechanism and the pay-off frame installed together.

其中,1.为架体,2为顶轴,3为轴承,4为顶杆,5为底座,6为支撑块,7为摇柄,8为横杆,9为固定连杆,10为过线辊,11为电缆盘,12为电缆线。Among them, 1. is the frame body, 2 is the top shaft, 3 is the bearing, 4 is the ejector rod, 5 is the base, 6 is the support block, 7 is the rocker, 8 is the cross bar, 9 is the fixed connecting rod, and 10 is the overhang Line roller, 11 is a cable reel, and 12 is a cable.

具体实施方式detailed description

下面结合附图和实施例来说明本实用新型的具体实施方式,但下列实施例只是用来详细说明本实用新型的实施方式,并不以任何方式限制本实用新型的范围。在以下实施例中所涉及的设备元件如无特别说明,均为常规设备元件。The specific implementation of the present utility model will be described below in conjunction with the accompanying drawings and examples, but the following examples are only used to describe the implementation of the present utility model in detail, and do not limit the scope of the present utility model in any way. The equipment components involved in the following embodiments are conventional equipment components unless otherwise specified.

实施例1:一种放线架装置,参见图1-图3,包括架体1、分别设置于架体1两侧的转轴机构,转轴机构包括支撑件、顶轴2、安装在顶轴2内部的轴承3,以及与轴承3一体连接的顶杆4,顶轴2相对于轴承3转动安装;支撑件包括底座5、设置于底座5上的支撑块6,顶杆4穿过支撑块6安装。在架体1中部设有横杆8,横杆8与支撑块6之间设有固定连杆9;在架体1上部还设有过线辊10。Embodiment 1: A kind of pay-off rack device, see Fig. 1-Fig. 3, comprise frame body 1, the rotating shaft mechanism that is arranged on both sides of frame body 1 respectively, the rotating shaft mechanism includes support member, top shaft 2, is installed on top shaft 2 The inner bearing 3, and the ejector rod 4 integrally connected with the bearing 3, the ejector shaft 2 is installed in rotation relative to the bearing 3; the supporting member includes a base 5, a support block 6 arranged on the base 5, and the ejector rod 4 passes through the support block 6 Install. A cross bar 8 is arranged in the middle of the frame body 1, and a fixed connecting rod 9 is arranged between the cross bar 8 and the supporting block 6;

实施例2:一种放线架装置,与实施例1的不同之处在于,在一侧的转轴机构中,顶杆4的表面设有外螺纹,在支撑块的内部设有相匹配的内螺纹,在顶杆4的端部设有摇柄7。Embodiment 2: A pay-off stand device, the difference from Embodiment 1 is that in the rotating shaft mechanism on one side, the surface of the ejector rod 4 is provided with external threads, and the inside of the supporting block is provided with matching internal threads. Screw thread, the end of push rod 4 is provided with rocking handle 7.

实施例3:一种放线架装置,与实施例1的不同之处在于,在两侧的转轴机构中,顶杆4的表面均设有外螺纹,在支撑块的内部均设有相匹配的内螺纹,在两侧顶杆4的端部均设有摇柄7;在顶轴2的表面设有橡胶垫圈。Embodiment 3: A pay-off stand device, the difference from Embodiment 1 is that in the rotating shaft mechanisms on both sides, the surface of the ejector rod 4 is provided with external threads, and the inside of the support block is provided with matching The inner thread of the push rod 4 on both sides is provided with a rocker 7; the surface of the push shaft 2 is provided with a rubber washer.

本实用新型放线架装置的具体工作方式为:The specific working method of the utility model pay-off stand device is:

在进行放线时,首先将电缆盘安装在两侧转轴机构之间,两侧的顶轴分别安装在电缆盘两端的轴孔内,调节顶杆的距离,使顶轴顶紧电缆盘,电缆线绕过上部过线辊牵出,在电缆线的牵引力作用下,电缆盘转动放线,此时顶轴随电缆线一同转动。本实用新型在使用时,改变了现有技术中电缆盘绕顶轴转动的方式,而是有电缆盘和顶轴一起绕其内部的轴承转动,避免了电缆盘与顶轴之间的摩擦,能够有效减少顶轴的磨损,降低了放线架的使用成本。When paying off, first install the cable reel between the rotating shaft mechanisms on both sides, and install the jacking shafts on both sides in the shaft holes at both ends of the cable reel, adjust the distance between the ejector rods so that the jacking shafts are pressed against the cable reel, and the cables The wire is pulled out around the upper wire passing roller, and under the action of the traction force of the cable, the cable reel rotates to release the wire, and at this time, the top shaft rotates together with the cable. When the utility model is in use, it changes the way that the cable coil rotates around the top shaft in the prior art, but the cable coil and the top shaft rotate around the inner bearing together, which avoids the friction between the cable coil and the top shaft, and can The wear of the jacking shaft is effectively reduced, and the use cost of the pay-off frame is reduced.

上面结合附图和实施例对本实用新型的实施方式做了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下进行变更或改变。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings and examples, but the present utility model is not limited to the above-mentioned embodiments. Alteration or change without purpose.

Claims (6)

1.一种放线架装置,其特征在于,包括架体、分别设置于所述架体两侧的转轴机构,所述转轴机构包括支撑件、顶轴、安装在所述顶轴内部的轴承,以及与所述轴承一体连接的顶杆,所述顶轴相对于所述轴承转动安装;所述支撑件包括底座、设置于所述底座上的支撑块,所述顶杆穿过所述支撑块安装。1. A pay-off stand device, characterized in that it comprises a frame body, a rotating shaft mechanism that is respectively arranged on both sides of the frame body, and the rotating shaft mechanism includes a support member, a jacking shaft, a bearing installed inside the jacking shaft , and a push rod integrally connected with the bearing, the push shaft is rotatably installed relative to the bearing; the support member includes a base, a support block arranged on the base, and the push rod passes through the support block installation. 2.根据权利要求1所述的放线架装置,其特征在于,在一侧或两侧的转轴机构中,所述顶杆的表面设有外螺纹,在所述支撑块的内部设有相匹配的内螺纹。2. The pay-off stand device according to claim 1, characterized in that, in the rotating shaft mechanism on one side or both sides, the surface of the push rod is provided with external threads, and the inside of the support block is provided with corresponding threads. Matching internal thread. 3.根据权利要求2所述的放线架装置,其特征在于,在所述顶杆的端部设有摇柄。3. The pay-off stand device according to claim 2, characterized in that a rocker is provided at the end of the push rod. 4.根据权利要求1所述的放线架装置,其特征在于,在所述架体中部设有横杆,所述横杆与所述支撑块之间设有固定连杆。4. The pay-off stand device according to claim 1, characterized in that, a cross bar is provided in the middle of the frame body, and a fixed link is provided between the cross bar and the support block. 5.根据权利要求1所述的放线架装置,其特征在于,在所述架体上部设有过线辊。5. The pay-off stand device according to claim 1, characterized in that, a thread passing roller is arranged on the upper part of the frame body. 6.根据权利要求1所述的放线架装置,其特征在于,在所述顶轴的表面设有橡胶垫圈。6. The pay-off stand device according to claim 1, characterized in that a rubber washer is provided on the surface of the top shaft.
CN201621215459.4U 2016-11-11 2016-11-11 Pay -off rack device Expired - Fee Related CN206156460U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621215459.4U CN206156460U (en) 2016-11-11 2016-11-11 Pay -off rack device

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Application Number Priority Date Filing Date Title
CN201621215459.4U CN206156460U (en) 2016-11-11 2016-11-11 Pay -off rack device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108821016A (en) * 2018-09-03 2018-11-16 安徽双马机械设备有限公司 A kind of wire installation for paying out machine
CN108861799A (en) * 2018-06-06 2018-11-23 苏州睿烁环境科技有限公司 A kind of communication cable wire dispenser convenient for restocking

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108861799A (en) * 2018-06-06 2018-11-23 苏州睿烁环境科技有限公司 A kind of communication cable wire dispenser convenient for restocking
CN108821016A (en) * 2018-09-03 2018-11-16 安徽双马机械设备有限公司 A kind of wire installation for paying out machine
CN108821016B (en) * 2018-09-03 2024-04-05 安徽双马机械设备有限公司 Wire guide device for paying-off machine

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Granted publication date: 20170510

Termination date: 20201111