CN206154811U - Novel compound panel - Google Patents
Novel compound panel Download PDFInfo
- Publication number
- CN206154811U CN206154811U CN201621147921.1U CN201621147921U CN206154811U CN 206154811 U CN206154811 U CN 206154811U CN 201621147921 U CN201621147921 U CN 201621147921U CN 206154811 U CN206154811 U CN 206154811U
- Authority
- CN
- China
- Prior art keywords
- dimensional
- core
- carbon fiber
- thermoplasticity
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 150000001875 compounds Chemical class 0.000 title abstract description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 28
- 239000004917 carbon fiber Substances 0.000 claims abstract description 28
- 239000000835 fiber Substances 0.000 claims abstract description 26
- 239000002131 composite material Substances 0.000 claims description 25
- 229920001169 thermoplastic Polymers 0.000 claims description 15
- 239000004416 thermosoftening plastic Substances 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 239000004744 fabric Substances 0.000 claims description 11
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- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
The utility model discloses a novel compound panel, this compound panel is by being located the fibre layers and the three -dimensional thermoplasticity core hot briquetting of clamp between this two outside in two outsides from top to bottom, and wherein, the inside constitution fibre of this three -dimensional thermoplasticity core interlocks at random, forms unordered three dimensional structure, and the thickness of this three -dimensional thermoplasticity core is greater than the fibre layers thickness of both sides. The utility model provides a current big problem of the carbon fiber board processing degree of difficulty. The utility model discloses have three layer construction, middle three -dimensional thermoplasticity core can directly carry out hot briquetting one time with outer fibre layers to shorten processing cycle, the combination effect of carbon fiber and core be can guarantee simultaneously, higher impact resistance and anti bending property are realized.
Description
Technical field
The utility model belongs to composite high-molecular material field, and in particular to a kind of NEW TYPE OF COMPOSITE based plate.
Background technology
Carbon fibre composite is widely used in wind-powered electricity generation, traffic transport industry.The processing of current carbon fibre composite
Mode is predominantly hand paste, vacuum bag, molding and autoclave technique.The processing mode only molding for meeting scale volume production is suitable
Close continuous carbon fibre material.But full carbon fiber cost intensive, from the aspect of bending strength and impact strength is ensured, generally makes
With the material such as cellular board or balsa wood as core.These cores and its correspondence processing mode are it cannot be guaranteed that shorter processing
Cycle and intensity requirement.
The material such as existing cellular board material and balsa wood needs to be processed could be carried out again with carbon fibre material
Close, thus extend the process-cycle of product.The existing processing mode for using thermoplastic as core, but answered
With, reason is the difference of flowability that thermoplastic can produce local in coining process, upsets surface carbon fiber architecture,
Performance is caused damage.In addition the reason for, the numerical value of carbon fiber composite layer and the faying face relative smooth of core, cause tree
The combination of fat and core is insufficient, is easily caused delamination failure.Illustrate, be widely used at present carbon fiber layer and aluminum honeycomb panel
It is combined, aluminum honeycomb panel is used as the core in sandwich structure.During manufacturing nonplanar infrastructure product, need first by aluminium
Cellular board is processed, after the completion of carbon cloth be coated on into upper and lower surface carry out heat-pressure curing and finally give product.Plus
The work cycle is relatively long, and difficulty of processing is big.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of NEW TYPE OF COMPOSITE based plate, with
Solve the problems, such as that existing carbon fiber sheet difficulty of processing is big.
To achieve these goals, the technical solution adopted in the utility model is as follows：
A kind of NEW TYPE OF COMPOSITE based plate, the composite layered board is by the carbon fiber layer positioned at upper and lower two outsides and is clipped in this outside two
Three-dimensional thermoplasticity core between side is hot-forming, wherein, the composition fiber inside the three-dimensional thermoplasticity core interlocks at random, shape
Into unordered three-dimensional structure, the thickness of the three-dimensional thermoplasticity core is more than the carbon fiber layer thickness of both sides.
Further, in said one scheme, the carbon fiber layer is carbon fibre initial rinse fabric, carbon fiber felt, Unidirectional
One or more compositions in fiber weaving cloth, carbon fiber woven cloth.
Further, in said one scheme, the three-dimensional thermoplasticity core is using polypropylene or aramid fiber material system
Into and to carrying out three-dimensional piercing through the three-dimensional thermoplastic sheet, the thermoplastic composite that process inside the polypropylene or aramid fiber of making the core
Plate of material or foaming layer.
Compared to existing technology, a kind of NEW TYPE OF COMPOSITE based plate disclosed in the utility model, middle with three-decker
Three-dimensional thermoplasticity core, directly can directly carry out with the carbon fiber layer of outer layer it is once hot-forming, so as to shorten the process-cycle.
The combination effect of carbon fiber and core is can ensure that simultaneously, realizes higher impact resistance and bending resistance.
Description of the drawings
Fig. 1 is the structure principle chart of the NEW TYPE OF COMPOSITE based plate described in the utility model embodiment.
Specific embodiment
With reference to shown in Fig. 1, Fig. 1 is that a kind of section of the NEW TYPE OF COMPOSITE based plate disclosed in the utility model embodiment is illustrated
Figure, the composite layered board is by the carbon fiber layer positioned at upper and lower two outsides and the three-dimensional thermoplasticity core warm being clipped between two outside
It is molded, sandwich structure is formed, wherein, the composition fiber inside the three-dimensional thermoplasticity core interlocks at random, forms unordered three
Dimension structure, the core is not uniform plastic material, and different from common plastics, rubber etc., its internal structure is by handing at random
Wrong fiber is constituted.This three-dimensional thermoplasticity core can be referred to as light GMT sandwich core, and this sandwich core is thermoplasticity,
Internal fiber is unordered three-dimensional structure, and unordered three-dimensional structure refers to fiber random distribution in space, and inside configuration exists empty
Gas space, internal construction unit is the thermoplastic fibre of random crisscross, three-dimensional distribution.Wherein, intermediate layer this three
Dimension thermoplasticity core has certain thickness, and its thickness is played a supporting role, for carrying more than the carbon fiber layer thickness of two outer layers
The anti-bending strength of high product.Under the conditions of bilevel temperature-pressure, the carbon fiber of outer two-layer gradually solidifies, internal lightweight
GMT gradually softens, and product approval is carried out in the process.The thermoplastic core that core of the present utility model is constituted using three-dimensional fiber
Material is used as the selection of the core of this sandwich structure, instead of traditional thermoplastic, reduces difficulty of processing；Instead of needs
The cellular board of secondary operation, improves production efficiency.
Wherein, the carbon fiber layer of outer layer can weave cotton cloth for carbon fibre initial rinse fabric, carbon fiber felt, unidirectional carbon, carbon
One or more compositions in fibre knitting cloth, and preferably carbon fibre initial rinse fabric, its be through high-pressure high-temperature technology by ring
Oxygen tree fat is compounded on carbon fiber, and strength high density is little.
The three-dimensional thermoplasticity core in intermediate layer, it is also possible to referred to as light GMT sandwich core, because its internal fiber is
Unordered three-dimensional structure.The core can be that the different thermoplastic materials such as pp, aramid fiber carry out the three-dimensional three-dimensional thermoplastic for puncturing manufacture
Property plate, thermoplastic composite material board and foaming layer etc..
Three steps of the new type compound sheet fabrication process of the present utility model point：First, by the carbon fiber layer of outer layer with
Three-dimensional thermoplasticity core carries out nearly size and cuts and be laminated.Second step, carbon fiber layer is heated with three-dimensional thermoplasticity core
Pressurization molding.In heating process, internal core temperature distortion, external carbon composite receives heat cure, and both synchronously become
Shape.3rd step, after completion of cure, carries out the post processing work such as cutting edge, realizes that integrally curing is shaped in the process.Need explanation
, to the processing of the composite layered board of three-decker in addition to by above-mentioned heat pressing process, can also be by vacuum bag, true
Empty importing, pultrusion, autoclave technique and other can be suppressed by mould or be vacuumized and be carried out negative pressure compacting
Technique is realized.
A kind of composite layered board disclosed in the utility model has hierarchy, and it utilizes the carbon fiber layer of outer layer with
Three-dimensional thermoplasticity core (light GMT) the concurrent deformation solidification process of interbed, saving traditional sandwich (sandwich) structure needs solely
Time required for vertical process, productive temp is accelerated, make carbon fibre composite scale of mass production become a reality.This
Outward, three-dimensional thermoplastic composite core inside is unordered three-dimensional structure, also solves ordinary thermoplastics as core
Performance deficiency, product overall performance is improve, in also overcoming the process that ordinary thermoplastics bring as core
Difficulty.
Above-mentioned embodiment is only preferred embodiment of the present utility model, it is impossible to the utility model protection is limited with this
Scope, the change of any unsubstantiality that those skilled in the art is done on the basis of the utility model and replacement belong to
In the utility model scope required for protection.
Claims (3)
1. a kind of NEW TYPE OF COMPOSITE based plate, it is characterised in that the composite layered board by the carbon fiber layer positioned at upper and lower two outsides and
The three-dimensional thermoplasticity core pressing and forming being clipped between two outside is integrated, wherein, positioned at the three-dimensional thermoplasticity in intermediate layer
Composition fiber inside core interlocks at random, forms unordered three-dimensional structure, and the thickness of the three-dimensional thermoplasticity core is more than both sides
Carbon fiber layer thickness.
2. NEW TYPE OF COMPOSITE based plate as claimed in claim 1, it is characterised in that the carbon fiber layer be carbon fibre initial rinse fabric,
Carbon fiber felt, unidirectional carbon are weaved cotton cloth, one or more compositions in carbon fiber woven cloth.
3. NEW TYPE OF COMPOSITE based plate as claimed in claim 1, it is characterised in that the three-dimensional thermoplasticity core is using poly- third
Alkene pierces through the three-dimensional thermoplastic for processing made by aramid fiber material and to carrying out three-dimensional inside the polypropylene or aramid fiber of making the core
Property plate, thermoplastic composite material board or foaming layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621147921.1U CN206154811U (en) | 2016-10-25 | 2016-10-25 | Novel compound panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621147921.1U CN206154811U (en) | 2016-10-25 | 2016-10-25 | Novel compound panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206154811U true CN206154811U (en) | 2017-05-10 |
Family
ID=58653982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621147921.1U Active CN206154811U (en) | 2016-10-25 | 2016-10-25 | Novel compound panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206154811U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244108A (en) * | 2017-06-01 | 2017-10-13 | 五行科技股份有限公司 | A kind of carbon fibre sandwich plate of high-strength light and preparation method thereof |
| CN113636784A (en) * | 2021-07-13 | 2021-11-12 | 福建泉州洛江振丰模配制造有限公司 | Special foundation composite material for large-scale marine equipment and production process thereof |
-
2016
- 2016-10-25 CN CN201621147921.1U patent/CN206154811U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244108A (en) * | 2017-06-01 | 2017-10-13 | 五行科技股份有限公司 | A kind of carbon fibre sandwich plate of high-strength light and preparation method thereof |
| CN113636784A (en) * | 2021-07-13 | 2021-11-12 | 福建泉州洛江振丰模配制造有限公司 | Special foundation composite material for large-scale marine equipment and production process thereof |
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