CN206153369U - Mechatronic's section bar punching device - Google Patents
Mechatronic's section bar punching device Download PDFInfo
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- CN206153369U CN206153369U CN201620848196.4U CN201620848196U CN206153369U CN 206153369 U CN206153369 U CN 206153369U CN 201620848196 U CN201620848196 U CN 201620848196U CN 206153369 U CN206153369 U CN 206153369U
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- 238000004080 punching Methods 0.000 title claims abstract description 56
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 230000010354 integration Effects 0.000 claims abstract description 5
- 238000005452 bending Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000009191 jumping Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
本实用新型公开了一种机电一体化的型材冲孔装置,包括冲孔机架、工作台、待加工型材、主动送料辊、电动推杆、侧压板、活塞杆和冲孔刀具,其特征在于,所述冲孔机架中部水平安装有工作台,工作台上开设有落料孔,落料孔上方设有刀座,刀座上固定有冲孔刀具,刀座顶部连接活塞杆,活塞杆连接液压缸,活塞杆两侧的冲孔机架上安装有电动推杆,电动推杆底部连接侧压板,工作台上放置待加工型材,工作台一端设有从动送料辊和主动送料辊,所述一种机电一体化的型材冲孔装置,精确控制待加工型材进料的长度,提高了冲孔的精确度,降低了待加工型材的加工难度,有效压紧待加工型材,防止发生跳动或滑动,稳定性能好,加工效率高。
The utility model discloses a profile punching device with electromechanical integration, which comprises a punching frame, a workbench, a profile to be processed, an active feeding roller, an electric push rod, a side pressing plate, a piston rod and a punching tool, and is characterized in that , a workbench is installed horizontally in the middle of the punching frame, a blanking hole is provided on the workbench, a knife seat is arranged above the blanking hole, a punching tool is fixed on the knife seat, the top of the knife seat is connected to the piston rod, and the piston rod Connect the hydraulic cylinder, the punching frame on both sides of the piston rod is equipped with an electric push rod, the bottom of the electric push rod is connected to the side pressure plate, the profile to be processed is placed on the workbench, and a driven feed roller and an active feed roller are installed at one end of the workbench. The electromechanical integrated profile punching device accurately controls the length of the profile to be processed, improves the accuracy of punching, reduces the processing difficulty of the profile to be processed, effectively compresses the profile to be processed, and prevents jumping Or sliding, good stability and high processing efficiency.
Description
技术领域technical field
本实用新型涉及机电一体化机械技术领域,具体是一种机电一体化的型材冲孔装置。The utility model relates to the technical field of electromechanical integration machinery, in particular to an electromechanical integration profile punching device.
背景技术Background technique
在型材生产加工的过程中需要在型材表面冲出符合工艺要求的孔洞,目前在用的冲孔工艺,目前常用的钻孔装置一般是在跟随型材运动中钻孔,然后再回到起始位置重复上述过程。采用此类钻孔装置钻出的孔的位置容易出现偏差,精准度不高。采用这种方法不仅效率低,劳动强度大,冲孔效果不佳,不利于型材的连续性生产加工,型材运动时容易出现偏差,冲孔时不加固定容易出现跳动或滑动,严重影响型材冲孔的精确度。In the process of profile production and processing, it is necessary to punch out holes that meet the process requirements on the surface of the profile. The punching process currently in use, the commonly used drilling device generally drills holes while following the profile movement, and then returns to the starting position. Repeat the above process. The position of the hole drilled by this type of drilling device is prone to deviation, and the accuracy is not high. This method is not only inefficient, but also labor-intensive, and the punching effect is not good, which is not conducive to the continuous production and processing of the profile. The profile is prone to deviation when it is moving, and it is easy to jump or slide if it is not fixed when punching, which seriously affects the punching of the profile. Hole precision.
实用新型内容Utility model content
本实用新型的目的在于提供一种机电一体化的型材冲孔装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an electromechanical integrated profile punching device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种机电一体化的型材冲孔装置,包括冲孔机架、工作台、待加工型材、主动送料辊、电动推杆、侧压板、活塞杆和冲孔刀具,其特征在于,所述冲孔机架中部水平安装有工作台,工作台上开设有落料孔,落料孔下方放置有废料收集箱,落料孔上方设有刀座,刀座上固定有冲孔刀具,刀座顶部连接活塞杆,活塞杆连接液压缸,活塞杆两侧的冲孔机架上安装有电动推杆,电动推杆顶部安装有行程控制器,电动推杆底部连接侧压板,侧压板上对称设有两个弹性压臂,工作台上放置待加工型材,工作台两侧安装有防撞纠偏辊,工作台一端设有从动送料辊和主动送料辊,主动送料辊端部通过传动链条连接伺服电机。An electromechanical integrated profile punching device, comprising a punching frame, a workbench, a profile to be processed, an active feeding roller, an electric push rod, a side pressure plate, a piston rod and a punching tool, characterized in that the punching A workbench is installed horizontally in the middle of the frame. A blanking hole is set on the workbench. A waste collection box is placed below the blanking hole. A knife seat is arranged above the blanking hole. A punching tool is fixed on the knife seat. The top of the knife seat is connected to the The piston rod is connected to the hydraulic cylinder. The punching frame on both sides of the piston rod is equipped with an electric push rod. The top of the electric push rod is equipped with a stroke controller. The bottom of the electric push rod is connected to the side pressure plate. There is an elastic pressing arm, and the profile to be processed is placed on the workbench. Anti-collision correction rollers are installed on both sides of the workbench. One end of the workbench is equipped with a driven feed roller and an active feed roller. The end of the active feed roller is connected to the servo motor through a transmission chain.
作为本实用新型进一步的方案:所述落料孔两侧的工作台上安装有多个托辊,托辊顶部与工作台上表面平齐。As a further solution of the utility model: a plurality of rollers are installed on the workbench on both sides of the blanking hole, and the tops of the rollers are flush with the upper surface of the workbench.
作为本实用新型进一步的方案:所述电动推杆与侧压板连接处安装有压力传感器,压力传感器电性输入连接PLC控制器,PLC控制器安装在冲孔机架上。As a further solution of the utility model: a pressure sensor is installed at the joint between the electric push rod and the side pressure plate, the electrical input of the pressure sensor is connected to a PLC controller, and the PLC controller is installed on the punching frame.
作为本实用新型进一步的方案:所述两个弹性压臂之间的夹角为150~170°。As a further solution of the present invention: the angle between the two elastic pressing arms is 150-170°.
作为本实用新型进一步的方案:所述弹性压臂端部设有向下凸起的折弯压片,折弯压片外侧设有上翘压头。As a further solution of the present invention: the end of the elastic pressing arm is provided with a downwardly protruding bending pressing piece, and an upturned pressing head is provided outside the bending pressing piece.
作为本实用新型进一步的方案:所述从动送料辊和主动送料辊对称设置在待加工型材的两侧。As a further solution of the utility model: the driven feeding roller and the driving feeding roller are arranged symmetrically on both sides of the profile to be processed.
作为本实用新型进一步的方案:所述伺服电机、行程控制器、液压缸分别电性输出连接PLC控制器。As a further solution of the utility model: the servo motor, the stroke controller, and the hydraulic cylinder are respectively electrically output and connected to the PLC controller.
与现有技术相比,本实用新型的有益效果是:所述一种机电一体化的型材冲孔装置,结构简单,操作方便,自动化程度高,精确控制待加工型材进料的长度,提高了冲孔的精确度,降低了待加工型材的加工难度,有效压紧待加工型材,防止发生跳动或滑动,稳定性能好,加工效率高。Compared with the prior art, the beneficial effect of the utility model is: the profile punching device with electromechanical integration has simple structure, convenient operation, high degree of automation, precise control of the length of the profile feed to be processed, and improved The accuracy of punching reduces the processing difficulty of the profile to be processed, effectively compresses the profile to be processed, prevents jumping or sliding, has good stability and high processing efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型中侧压板的结构示意图。Fig. 2 is a structural schematic diagram of the side pressure plate in the utility model.
图中:1-冲孔机架、2-防撞纠偏辊、3-工作台、4-托辊、5-落料孔、6-废料收集箱、7-从动送料辊、8-待加工型材、9-主动送料辊、10-传动链条、11-伺服电机、12-PLC控制器、13-行程控制器、14-液压缸、15-电动推杆、16-侧压板、17-压力传感器、18-活塞杆、19-刀座、20-冲孔刀具、21-弹性压臂、22-折弯压片、23-上翘压头。In the figure: 1-punching frame, 2-anti-collision correction roller, 3-worktable, 4-support roller, 5-blanking hole, 6-waste collection box, 7-driven feeding roller, 8-to be processed Profile, 9-active feeding roller, 10-transmission chain, 11-servo motor, 12-PLC controller, 13-stroke controller, 14-hydraulic cylinder, 15-electric push rod, 16-side pressure plate, 17-pressure sensor , 18-piston rod, 19-knife seat, 20-punching tool, 21-elastic pressure arm, 22-bending pressure piece, 23-upturned pressure head.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~2,本实用新型实施例中,一种机电一体化的型材冲孔装置,包括冲孔机架1、工作台3、待加工型材8、主动送料辊9、电动推杆15、侧压板16、活塞杆18和冲孔刀具20,所述冲孔机架1中部水平安装有工作台3,工作台3上开设有落料孔5,落料孔5两侧的工作台3上安装有多个托辊4,托辊4顶部与工作台3上表面平齐,落料孔5下方放置有废料收集箱6,落料孔5上方设有刀座19,刀座19上固定有冲孔刀具20,刀座19顶部连接活塞杆18,活塞杆18连接液压缸14,启动液压缸14推动活塞杆18上下运动,从而带动冲孔刀具20上下运动。Please refer to Figures 1-2. In the embodiment of the utility model, a mechatronic profile punching device includes a punching frame 1, a workbench 3, a profile to be processed 8, an active feeding roller 9, and an electric push rod 15. , side platen 16, piston rod 18 and punching tool 20, described punching frame 1 middle part is horizontally equipped with workbench 3, is provided with blanking hole 5 on the workbench 3, the workbench 3 on both sides of blanking hole 5 A plurality of rollers 4 are installed on the top, the top of the rollers 4 is flush with the upper surface of the workbench 3, a waste collection box 6 is placed below the blanking hole 5, a knife seat 19 is arranged above the blanking hole 5, and the knife seat 19 is fixed There is a punching tool 20, the top of the tool holder 19 is connected to the piston rod 18, and the piston rod 18 is connected to the hydraulic cylinder 14, and the hydraulic cylinder 14 is activated to push the piston rod 18 to move up and down, thereby driving the punching tool 20 to move up and down.
所述活塞杆18两侧的冲孔机架1上安装有电动推杆15,电动推杆15顶部安装有行程控制器13,电动推杆15底部连接侧压板16,电动推杆15与侧压板16连接处安装有压力传感器17,压力传感器17电性输入连接PLC控制器12,PLC控制器12安装在冲孔机架1上,侧压板16上对称设有两个弹性压臂21,两个弹性压臂21之间的夹角为150~170°,弹性压臂21端部设有向下凸起的折弯压片22,折弯压片22外侧设有上翘压头23,通过PLC控制器12及行程控制器13调节电动推杆15上下运动的高度,从而调整侧压板16的下压力度。An electric push rod 15 is installed on the punching frame 1 on both sides of the piston rod 18. A stroke controller 13 is installed on the top of the electric push rod 15. A pressure sensor 17 is installed at the junction of 16, and the electrical input of the pressure sensor 17 is connected to the PLC controller 12. The PLC controller 12 is installed on the punching frame 1, and two elastic pressing arms 21 are symmetrically arranged on the side pressing plate 16, two The included angle between the elastic pressing arms 21 is 150-170°, and the end of the elastic pressing arms 21 is provided with a downwardly protruding bending pressing piece 22, and an upturned pressing head 23 is arranged on the outer side of the bending pressing piece 22, and through the PLC The controller 12 and the stroke controller 13 adjust the height of the electric push rod 15 moving up and down, thereby adjusting the downward pressure of the side pressing plate 16 .
所述工作台3上放置待加工型材8,工作台3两侧安装有防撞纠偏辊2,工作台3一端设有从动送料辊7和主动送料辊9,从动送料辊7和主动送料辊9对称设置在待加工型材8的两侧,主动送料辊9端部通过传动链条10连接伺服电机11,所述伺服电机11、行程控制器13、液压缸14分别电性输出连接PLC控制器12。The profile 8 to be processed is placed on the workbench 3, anti-collision correction rollers 2 are installed on both sides of the workbench 3, a driven feed roller 7 and an active feed roller 9 are arranged at one end of the workbench 3, and the driven feed roller 7 and the active feed roller The rollers 9 are symmetrically arranged on both sides of the profile 8 to be processed, and the ends of the active feeding rollers 9 are connected to the servo motor 11 through the transmission chain 10, and the servo motor 11, the stroke controller 13, and the hydraulic cylinder 14 are respectively electrically output and connected to the PLC controller 12.
使用时,PLC控制器12首先启动伺服电机11,伺服电机11通过传动链条10带动主动送料辊9旋转,通过伺服电机11向PLC控制器12反馈伺服电机11的转数,PLC控制器12通过算法计算出通过主动送料辊9的待加工型材8的长度,从而使待加工型材8精确的运动至待冲孔的位置上,伺服电机11暂停;然后PLC控制器12启动电动推杆15,并通过行程控制器13精确控制电动推杆15向下运动的高度,使侧压板16压紧待加工型材8,保证待加工型材8固定的牢固性和稳定性,避免冲孔时发生滑动,且工作台3两侧安装的防撞纠偏辊2有效对待加工型材8纠偏,提高冲孔的精确度,当压力传感器17测得压力值达到设定值时,电动推杆15暂停;PLC控制器12启动液压缸14推动活塞杆18上下运动,从而带动冲孔刀具20向下运动完成冲孔,冲孔后物料落入废料收集箱6,冲孔完成后,液压缸14推动活塞杆18向上运动回到初始位置,电动推杆15驱动侧压板16向上运动至初始位置,然后PLC控制器12启动伺服电机11再次进行冲孔作业。During use, the PLC controller 12 first starts the servo motor 11, the servo motor 11 drives the active feed roller 9 to rotate through the transmission chain 10, and feeds back the number of revolutions of the servo motor 11 to the PLC controller 12 through the servo motor 11, and the PLC controller 12 passes the algorithm Calculate the length of the profile 8 to be processed through the active feeding roller 9, so that the profile 8 to be processed moves accurately to the position to be punched, and the servo motor 11 pauses; then the PLC controller 12 starts the electric push rod 15, and passes The stroke controller 13 precisely controls the height of the downward movement of the electric push rod 15, so that the side pressure plate 16 presses the profile 8 to be processed to ensure the firmness and stability of the profile 8 to be processed, avoiding sliding during punching, and the working table 3 The anti-collision correction rollers 2 installed on both sides effectively correct the deviation of the processed profile 8 and improve the accuracy of punching. When the pressure value measured by the pressure sensor 17 reaches the set value, the electric push rod 15 pauses; the PLC controller 12 starts the hydraulic pressure. The cylinder 14 pushes the piston rod 18 to move up and down, thereby driving the punching tool 20 to move downward to complete the punching. After punching, the material falls into the waste collection box 6. After the punching is completed, the hydraulic cylinder 14 pushes the piston rod 18 to move upward and return to the initial state. position, the electric push rod 15 drives the side pressing plate 16 to move upward to the initial position, and then the PLC controller 12 starts the servo motor 11 to perform the punching operation again.
本实用新型的工作原理是:所述一种机电一体化的型材冲孔装置,结构简单,操作方便,自动化程度高,精确控制待加工型材8进料的长度,提高了冲孔的精确度,降低了待加工型材8的加工难度,有效压紧待加工型材8,防止发生跳动或滑动,稳定性能好,加工效率高。The working principle of the utility model is: the electromechanical integrated profile punching device has simple structure, convenient operation, high degree of automation, precise control of the length of the profile 8 to be processed, and improved punching accuracy. The processing difficulty of the profile 8 to be processed is reduced, and the profile 8 to be processed is effectively pressed to prevent jumping or sliding, with good stability and high processing efficiency.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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2016
- 2016-08-08 CN CN201620848196.4U patent/CN206153369U/en not_active Expired - Fee Related
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CN109158473A (en) * | 2018-08-15 | 2019-01-08 | 合肥五凡工程设计有限公司 | A kind of perforating device for lorry support |
CN109332479A (en) * | 2018-10-15 | 2019-02-15 | 天津市职业大学 | Bicycle bezel punching device |
CN109332478A (en) * | 2018-10-15 | 2019-02-15 | 天津市职业大学 | Fully automatic bicycle bezel punching device |
CN111702071A (en) * | 2020-04-27 | 2020-09-25 | 江苏远望仪器集团有限公司 | Quick hydraulic pressure punching device of tubular product |
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CN113414431A (en) * | 2021-08-25 | 2021-09-21 | 徐州艾奇川自动化设备有限公司 | Aluminum profile drilling processing machine |
CN114178399A (en) * | 2021-10-27 | 2022-03-15 | 浙江伏牛钢板弹簧有限公司 | Integrated forming device and forming process for guide arm protective sleeve |
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