CN206152552U - Dust central processing device in paint production workshop - Google Patents
Dust central processing device in paint production workshop Download PDFInfo
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- CN206152552U CN206152552U CN201621090064.6U CN201621090064U CN206152552U CN 206152552 U CN206152552 U CN 206152552U CN 201621090064 U CN201621090064 U CN 201621090064U CN 206152552 U CN206152552 U CN 206152552U
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- base neutralization
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- 239000000428 dust Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000012545 processing Methods 0.000 title abstract description 10
- 239000003973 paint Substances 0.000 title abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000007921 spray Substances 0.000 claims abstract description 31
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 25
- 238000001179 sorption measurement Methods 0.000 claims abstract description 16
- 238000002955 isolation Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000003814 drug Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims 5
- 239000000463 material Substances 0.000 claims 4
- 239000008187 granular material Substances 0.000 claims 3
- 238000000746 purification Methods 0.000 claims 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 18
- 239000010865 sewage Substances 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 13
- 239000012535 impurity Substances 0.000 abstract description 6
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 238000004887 air purification Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Treating Waste Gases (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及涂料生产领域技术,尤其是指一种涂料生产车间粉尘中央处理装置。The utility model relates to the technology in the field of paint production, in particular to a dust central processing device in a paint production workshop.
背景技术Background technique
当前,涂料生产车间内的空气净化设备主要有滤网式过滤机和高压电场式除尘机,滤网式的过滤机在长期的运转中容易自燃发生火灾,安全性不高;而高压电场式除尘机需要较高的能源消耗,维护成本高;有些车间出于成本的考虑甚至并未配备除尘设备,车间的粉尘、异味都直接排入大气或者经其它处理系统进行初步处理即直接排入大气,对环境造成很大的影响,更不利于场内工作人员的健康,对加工的产品质量也有不利的影响。At present, the air purification equipment in the paint production workshop mainly includes filter screen filters and high-voltage electric field dust collectors. The filter screen filters are prone to spontaneous combustion and fire during long-term operation, and the safety is not high; while the high-voltage electric field dust collectors The machine requires high energy consumption and high maintenance costs; some workshops are not even equipped with dust removal equipment due to cost considerations, and the dust and odor in the workshop are directly discharged into the atmosphere or are directly discharged into the atmosphere after preliminary treatment by other treatment systems. It has a great impact on the environment, is not conducive to the health of the staff in the field, and also has an adverse impact on the quality of processed products.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种涂料生产车间粉尘中央处理装置,有效净化空气,改善车间环境。In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide a central processing device for dust in a paint production workshop, which can effectively purify the air and improve the workshop environment.
为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种涂料生产车间粉尘中央处理装置,包括A central processing device for dust in a paint production workshop, comprising
至少一个吸尘罩,该吸尘罩连通总风管;At least one suction hood connected to the main air duct;
一粉尘过滤机,该粉尘过滤机连接总风管,粉尘过滤机内设有改变风向的隔离导流板、脉冲褶式滤筒、风机,该隔离导流板围成一颗粒粉尘沉降室,该脉冲褶式滤筒安装于颗粒粉尘沉降室的下方,该风机安装于颗粒粉尘沉降室的右方;A dust filter, the dust filter is connected to the main air duct, the dust filter is equipped with an isolation deflector for changing the wind direction, a pulse pleated filter cartridge, and a fan, and the isolation deflector forms a particle dust settling chamber. The pulse pleated filter cartridge is installed under the particle dust settling chamber, and the fan is installed on the right side of the particle dust settling chamber;
一酸碱中和喷淋塔和污水池,该酸碱中和喷淋塔设置于污水池的上方;所述污水池的底部设有多条立式喷气管,各喷气管连通用于输出粉尘过滤机气体的第一管道;所述酸碱中和喷淋塔的顶部设有喷水管,该喷水管的一端连接输水管,输水管上设有一酸性药水注入接口和一碱性药水注入接口;An acid-base neutralization spray tower and a sewage pool, the acid-base neutralization spray tower is arranged above the sewage pool; the bottom of the sewage pool is provided with a plurality of vertical air injection pipes, and each air injection pipe is connected to output dust The first pipeline of the filter gas; the top of the acid-base neutralization spray tower is provided with a water spray pipe, one end of the water spray pipe is connected to a water delivery pipe, and the water delivery pipe is provided with an acidic medicine injection interface and an alkaline medicine injection interface;
一活性碳吸附反应器,该活性碳吸附反应器的顶部连通用于输出酸碱中和喷淋塔过滤气体的第二管道,活性碳吸附反应器的底部设有净化空气排出口。An activated carbon adsorption reactor, the top of the activated carbon adsorption reactor is connected to the second pipeline for outputting acid-base neutralization and spray tower filtered gas, and the bottom of the activated carbon adsorption reactor is provided with a purified air outlet.
作为一讨论会优选方案,所述粉尘过滤机上安装有一空气净化百叶窗,该空气净化百叶窗正对于风机的出风口。As a preferred solution for the discussion meeting, an air cleaning louver is installed on the dust filter, and the air cleaning louver is facing the air outlet of the fan.
作为一讨论会优选方案,所述喷水管呈多层圆环形结构。As a preferred solution of the discussion meeting, the water spray pipe is in a multi-layer circular ring structure.
作为一讨论会优选方案,所述颗粒粉尘沉降室是由隔离导流板围成的“C”字形结构。As a preferred solution for the seminar, the particle dust settling chamber is a "C"-shaped structure surrounded by isolation deflectors.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要设置了吸尘罩对车间粉尘进行收集,再通过粉尘过滤机、一酸碱中和喷淋塔、一污水池、一活性碳吸附反应器进行多级除尘处理,粉尘被阻留,使气体得到净化。这种中央处理系统具有处理风量大、使用寿命长、维护与更换方便、系统阻力小等优点,有着巨大的市场需求。Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above-mentioned technical scheme that it is mainly provided with a dust collection hood to collect the dust in the workshop, and then passes through a dust filter, an acid-base medium And spray tower, a sewage pool, and an activated carbon adsorption reactor for multi-stage dust removal treatment, the dust is blocked and the gas is purified. This kind of central processing system has the advantages of large processing air volume, long service life, convenient maintenance and replacement, and low system resistance, and has a huge market demand.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本实用新型之实施例的涂料生产车间粉尘中央处理装置示意图。Fig. 1 is a schematic diagram of a dust central processing device in a paint production workshop according to an embodiment of the present invention.
图2是本实用新型之实施例的酸碱中和喷淋塔的俯视状态剖视图。Fig. 2 is a cross-sectional view of an acid-base neutralization spray tower according to an embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、吸尘罩 11、总风管10. Vacuum cover 11. Main air duct
20、粉尘过滤机 21、隔离导流板20. Dust filter 21. Isolation deflector
22、脉冲褶式滤筒 23、风机22. Pulse pleated filter cartridge 23. Fan
24、颗粒粉尘沉降室 25、空气净化百叶窗24. Particle dust settling chamber 25. Air purification shutters
30、酸碱中和喷淋塔 31、喷水管30. Acid-base neutralization spray tower 31. Water spray pipe
32、输水管 33、酸性药水注入接口32. Water pipe 33. Acid potion injection interface
34、碱性药水注入接口 40、污水池34. Alkaline liquid injection interface 40. Sewage pool
41、喷气管 42、第一管道41. Jet pipe 42. First pipeline
50、活性碳吸附反应器 51、第二管道50. Activated carbon adsorption reactor 51. Second pipeline
52、净化空气排出口。52. Clean air outlet.
具体实施方式detailed description
请参照图1和图2所示,其显示出了本实用新型之较佳实施例的具体结构,是一种涂料生产车间粉尘中央处理装置,包括至少一个吸尘罩10、一粉尘过滤机20、一酸碱中和喷淋塔30、一污水池40、一活性碳吸附反应器50。其中,该吸尘罩10设置在车间易产生粉尘的工位,以将粉尘吸走,经粉尘过滤机20处理大颗粒物,进入污水池40和酸碱中和喷淋塔30除去小颗粒,并进行酸碱中和处理,得到的空气基本达到除杂,最后通过活性碳吸附反应器50将剩余杂质去除,排出净化的空气。Please refer to Fig. 1 and shown in Fig. 2, it has shown the specific structure of the preferred embodiment of the present utility model, is a kind of coating production workshop dust central treatment device, comprises at least a dust collection cover 10, a dust filter 20 , an acid-base neutralization spray tower 30, a sewage pool 40, and an activated carbon adsorption reactor 50. Wherein, the dust collection hood 10 is arranged at a station where dust is easily generated in the workshop, so as to suck away the dust, process the large particles through the dust filter 20, enter the sewage pool 40 and the acid-base neutralization spray tower 30 to remove the small particles, and The acid-base neutralization treatment is carried out, and the obtained air basically achieves the removal of impurities, and finally the remaining impurities are removed through the activated carbon adsorption reactor 50, and the purified air is discharged.
所述吸尘罩10的设置数量至少为一个,可以按车间的面积和粉尘产生的多少而自行增加。各吸尘罩10连通总风管11。There is at least one dust collection hood 10, which can be increased by itself according to the area of the workshop and the amount of dust generated. Each dust collection hood 10 communicates with the main air duct 11 .
所述粉尘过滤机20连接总风管11,粉尘过滤机20内设有改变风向的隔离导流板21、脉冲褶式滤筒22、风机23,该隔离导流板21围成一颗粒粉尘沉降室24,该脉冲褶式滤筒22安装于颗粒粉尘沉降室24的下方,该风机23安装于颗粒粉尘沉降室24的右方。本实施例中,所述颗粒粉尘沉降室24是由隔离导流板21围成的“C”字形结构,大颗粒粉尘杂质掉落至颗粒粉尘沉降室24,其余有害微粒粉尘及超微粉尘过滤停留在脉冲褶式滤筒22表面,这样,带粉尘的空气经过粗筛和细筛后由风风吸走。本实施例在所述粉尘过滤机20上安装有一空气净化百叶窗25,该空气净化百叶窗25正对于风机23的出风口,进一步除杂。The dust filter 20 is connected to the main air duct 11, and the dust filter 20 is provided with an isolation deflector 21 for changing the wind direction, a pulse pleated filter cartridge 22, and a fan 23. The isolation deflector 21 forms a particle dust settlement Chamber 24, the pulse pleated filter cartridge 22 is installed below the particle dust settling chamber 24, and the fan 23 is installed on the right side of the particle dust settling chamber 24. In this embodiment, the particle dust settling chamber 24 is a "C"-shaped structure surrounded by the isolation deflector 21, large particles of dust impurities fall into the particle dust settling chamber 24, and the rest of the harmful particle dust and ultrafine dust are filtered Stay on the surface of the pulse pleated filter cartridge 22, so that the air with dust is sucked away by the wind after passing through the coarse sieve and the fine sieve. In this embodiment, an air-purifying louver 25 is installed on the dust filter 20, and the air-purifying louver 25 is facing the air outlet of the fan 23 to further remove impurities.
所述酸碱中和喷淋塔30和污水池40集成为一体,该酸碱中和喷淋塔30设置于污水池40的上方。所述污水池40的底部设有多条立式喷气管41,各喷气管41连通用于输出粉尘过滤机20气体的第一管道42;所述酸碱中和喷淋塔30的顶部设有喷水管31,该喷水管31的一端连接输水管32,输水管32上设有一酸性药水注入接口33和一碱性药水注入接口34。藉此,空气经初步去除颗粒后,注入至污水池40中,可溶于水的杂质混合到水中,而不易溶于水中的杂质经喷水管31所喷出的酸性药水/碱性药水进行中和反应,大部分粉尘进行中和反应后被冲落至污水池40中,而极少部分从酸碱中和喷淋塔30的顶部排出。本实施例中,如图2所示,所述喷水管31呈多层圆环形结构,这样可以增大喷淋面积,触进中和反应。The acid-base neutralization spray tower 30 and the sewage pool 40 are integrated into one body, and the acid-base neutralization spray tower 30 is arranged above the sewage pool 40 . The bottom of described cesspool 40 is provided with a plurality of vertical spray pipes 41, and each spray pipe 41 communicates with the first pipeline 42 that is used to export dust filter 20 gases; The top of described acid-base neutralization spray tower 30 is provided with A water spray pipe 31 , one end of the water spray pipe 31 is connected to a water delivery pipe 32 , and the water delivery pipe 32 is provided with an acid liquid medicine injection port 33 and an alkaline liquid medicine injection port 34 . In this way, the air is injected into the sewage tank 40 after the particles are preliminarily removed. In the neutralization reaction, most of the dust is washed down into the sewage tank 40 after the neutralization reaction, and a very small part is discharged from the top of the acid-base neutralization spray tower 30 . In this embodiment, as shown in FIG. 2 , the water spray pipe 31 has a multi-layer annular structure, so that the spray area can be increased and the neutralization reaction can be triggered.
所述活性碳吸附反应器50的顶部连通用于输出酸碱中和喷淋塔30过滤气体的第二管道51,活性碳吸附反应器50的底部设有净化空气排出口52。由于活性碳的吸附能力很强,可以将有害、有毒物质去除,最终得到净化的空气。The top of the activated carbon adsorption reactor 50 is connected to the second pipeline 51 for outputting the acid-base neutralization and the filtered gas of the spray tower 30 , and the bottom of the activated carbon adsorption reactor 50 is provided with a purified air outlet 52 . Due to the strong adsorption capacity of activated carbon, harmful and toxic substances can be removed, and finally purified air can be obtained.
综上所述,本实用新型的设计重点在于,其主要设置了吸尘罩10对车间粉尘进行收集,再通过粉尘过滤机20、一酸碱中和喷淋塔30、一污水池40、一活性碳吸附反应器50进行多级除尘处理,粉尘被阻留,使气体得到净化。这种中央处理系统具有处理风量大、使用寿命长、维护与更换方便、系统阻力小等优点,有着巨大的市场需求。In summary, the key point of the design of the present utility model is that it is mainly provided with a dust collection cover 10 to collect the dust in the workshop, and then pass through the dust filter 20, an acid-base neutralization spray tower 30, a sewage pool 40, a The activated carbon adsorption reactor 50 performs multi-stage dust removal treatment, and the dust is blocked to purify the gas. This kind of central processing system has the advantages of large processing air volume, long service life, convenient maintenance and replacement, and low system resistance, and has a huge market demand.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
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CN112619456A (en) * | 2020-12-08 | 2021-04-09 | 南京理工大学 | Smoke dust generating device with strip-shaped outlet |
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