CN206142439U - Automatic go up blanking machine - Google Patents
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Abstract
本实用新型涉及一种自动上下料机,包括机架和并排设置在机架上的上料通道和下料通道。上料通道包括第一满料框传送机构、第一料框升降机构、第一托料机构、上料机械手和第一空料框传送机构。下料通道包括第二空料框传送机构、第二料框升降机构、下料机械手、第二托料机构和第二满料框传送机构。本实用新型的自动上下料机采用框式双通道自动上下料方式,上料通道与下料通道并行设置,物料多进多出,能够与双通道印刷机、烘炉自动对接组成视窗玻璃全自动生产线,减少印刷前后玻璃视窗的运输次数,减少由于多次拿取造成的脏污现象,大大降低劳动力,提高生产效率和产品良率。
The utility model relates to an automatic loading and unloading machine, which comprises a frame and a feeding channel and a material discharging channel arranged side by side on the frame. The feeding channel includes a first full material frame transmission mechanism, a first material frame lifting mechanism, a first material holding mechanism, a material loading manipulator and a first empty material frame transmission mechanism. The unloading channel includes a second empty material frame transmission mechanism, a second material frame lifting mechanism, a material unloading manipulator, a second material holding mechanism and a second full material frame transmission mechanism. The automatic loading and unloading machine of the utility model adopts a frame-type double-channel automatic loading and unloading method, and the feeding channel and the unloading channel are set in parallel, so that more materials enter and output more, and it can be automatically connected with a double-channel printing machine and an oven to form a fully automatic window glass. The production line can reduce the number of transportation of glass windows before and after printing, reduce the phenomenon of dirt caused by multiple picks, greatly reduce labor force, and improve production efficiency and product yield.
Description
技术领域technical field
本实用新型涉及印刷设备,更具体地说,涉及一种自动上下料机。The utility model relates to printing equipment, in particular to an automatic loading and unloading machine.
背景技术Background technique
随着全球IT界的迅猛发展,IT视窗玻璃的需求量也在飞速增长。纵观现今的IT市场,视窗玻璃的应用无处不在,其作为人机交流的必需部件之一,广泛应用在消费类电子产品和通讯产品上,在将来很长的一段时间内,具有很大的生命力。玻璃盖板就是触摸屏一个主要组成部分。随着触摸屏技术迅猛发展,生产玻璃盖板要求严格,生产效率亟待提高。With the rapid development of the global IT industry, the demand for IT window glass is also growing rapidly. Looking at today's IT market, the application of window glass is ubiquitous. As one of the necessary components for human-computer communication, it is widely used in consumer electronics and communication products. vitality. The glass cover is a major component of the touch screen. With the rapid development of touch screen technology, the production of glass cover has strict requirements, and the production efficiency needs to be improved urgently.
视窗玻璃的印刷工艺流程是在无尘车间完成的,对印制材料的清洁度要求较高。传统的生产流程是:玻璃在使用超声波清洗后由人工从料篮中取出检验,再插回料框,再由人工一片一片取出印刷,到印刷完烘干人工取料插回料框。这种传统的生产方式中,视窗玻璃运输次数过多,环境内的污点会粘于玻璃表面,导致印刷良率下降。而且,这种多人单机生产线效率低下,已不能满足生产需求。The printing process of window glass is completed in a dust-free workshop, which requires high cleanliness of printed materials. The traditional production process is: after the glass is cleaned by ultrasonic waves, it is manually taken out of the material basket for inspection, then inserted back into the material frame, and then manually removed one by one for printing, and then manually removed and inserted back into the material frame after printing and drying. In this traditional production method, the window glass is transported too many times, and the stains in the environment will stick to the glass surface, resulting in a decline in printing yield. Moreover, this multi-person single-machine production line is inefficient and cannot meet production needs.
因此,急需一种自动高效的上下料设备以便与印刷机和烘炉组成高效率全自动化生产线。Therefore, there is an urgent need for an automatic and efficient loading and unloading equipment so as to form a high-efficiency fully automated production line with printing machines and ovens.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的上述缺陷,提供一种自动上下料机。The technical problem to be solved by the utility model is to provide an automatic loading and unloading machine for the above-mentioned defects of the prior art.
本实用新型解决其技术问题所采用的技术方案是:提出一种自动上下料机,包括机架和并排设置在机架上的上料通道和下料通道;The technical solution adopted by the utility model to solve the technical problems is: to propose an automatic loading and unloading machine, including a frame and a feeding channel and a feeding channel arranged side by side on the frame;
其中,所述上料通道包括:Wherein, the feeding channel includes:
设于机架上部以送入满料框的第一满料框传送机构;The first full frame conveying mechanism installed on the upper part of the frame to feed into the full frame;
设于第一满料框传送机构的传送行程末端以接收满料框并将该满料框逐层下降的第一料框升降机构;A first material frame lifting mechanism arranged at the end of the transmission stroke of the first full material frame transmission mechanism to receive the full material frame and lower the full material frame layer by layer;
用于将第一料框升降机构上的满料框内的物料逐层取出并送至上料位的第一托料机构;The first supporting mechanism for taking out the materials in the full material frame on the first material frame lifting mechanism layer by layer and sending them to the upper material level;
用于将上料位上的物料送出的上料机械手;The feeding manipulator used to send out the materials on the feeding position;
设于机架下部以接收第一料框升降机构上的空料框并将该空料框沿与第一满料框传送机构相反的方向送出的第一空料框传送机构;A first empty material frame transmission mechanism arranged at the lower part of the frame to receive the empty material frame on the first material frame lifting mechanism and send the empty material frame along the direction opposite to the first full material frame transmission mechanism;
其中,所述下料通道包括:Wherein, the feeding channel includes:
设于机架下部以送入空料框的第二空料框传送机构;The second empty material frame conveying mechanism arranged at the lower part of the frame to feed the empty material frame;
设于第二空料框传送机构的传送行程末端以接收空料框并将该空料框逐层上升的第二料框升降机构;A second material frame lifting mechanism arranged at the end of the transmission stroke of the second empty material frame transmission mechanism to receive the empty material frame and raise the empty material frame layer by layer;
用于将外部物料传送至下料位的下料机械手;Unloading robot for transferring external materials to the unloading position;
用于将下料位上的物料逐层放入第二料框升降机构上的空料框的第二托料机构;The second supporting mechanism for putting the materials on the lower material level into the empty material frame on the second material frame lifting mechanism layer by layer;
设于机架上部以接收第二料框升降机构上的满料框并将该满料框沿与第二空料框传送机构相反的方向送出的第二满料框传送机构。The second full frame transmission mechanism is arranged on the upper part of the frame to receive the full frame on the second frame lifting mechanism and send the full frame along the direction opposite to the second empty frame transmission mechanism.
根据本实用新型的一个实施例中,所述第一满料框传送机构和第二满料框传送机构的传送方向相反,所述第一空料框传送机构和第二空料框传送机构的传送方向相反。According to an embodiment of the present utility model, the transmission directions of the first full frame transmission mechanism and the second full frame transmission mechanism are opposite, and the transmission directions of the first empty material frame transmission mechanism and the second empty frame transmission mechanism The transmission direction is reversed.
根据本实用新型的一个实施例中,所述第一满料框传送机构、第二满料框传送机构、第一空料框传送机构和第二空料框传送机构均包括固定于机架上的底板、安装于底板上的驱动气缸和由所述驱动气缸驱动而可相对于底板沿料框传送路线往复移动的送料导向板,所述底板上还设有可在送料导向板反向回退的过程中推动送料导向板上的料框沿传送方向移动的止回块。According to an embodiment of the present invention, the first full frame transmission mechanism, the second full frame transmission mechanism, the first empty frame transmission mechanism and the second empty frame transmission mechanism all include The bottom plate, the driving cylinder installed on the bottom plate and the feeding guide plate driven by the driving cylinder can move back and forth relative to the bottom plate along the transmission route of the material frame. The check block that pushes the material frame on the feeding guide plate to move along the conveying direction during the process.
根据本实用新型的一个实施例中,所述第一托料机构和第二托料机构均包括托料板、托料板进出模组和托料板升降模组,并还设有控制所述托料板进出模组和托料板升降模组带动托料板移动的距离的位置感应器。According to one embodiment of the present invention, the first supporting mechanism and the second supporting mechanism both include a supporting plate, a supporting plate in and out module, and a supporting plate lifting module, and are also equipped with a The position sensor for the distance that the supporting plate moves in and out of the module and the supporting plate lifting module.
根据本实用新型的一个实施例中,所述第一料框升降机构和第二料框升降机构均包括料框承载台、驱动所述料框承载台逐层升降的驱动模组、和为料框承载台的升降移动提供导向的导向组件。According to an embodiment of the present utility model, the first material frame lifting mechanism and the second material frame lifting mechanism both include a material frame bearing platform, a driving module for driving the material frame bearing platform to lift layer by layer, and a The lifting movement of the frame carrying table provides the guided guide assembly.
根据本实用新型的一个实施例中,所述上料通道还包括设于机架上所述上料位的下游以对物料进行初定位的转接平台,所述上料机械手具有用于将上料位上物料传送至转接平台的第一吸嘴组件和同时将转接平台上的物料送出的第二吸嘴组件。According to an embodiment of the present utility model, the feeding channel further includes a transfer platform arranged downstream of the feeding position on the frame for initial positioning of the materials, and the feeding manipulator has a The material on the material level is conveyed to the first suction nozzle assembly of the transfer platform and the second suction nozzle assembly is simultaneously sent out the material on the transfer platform.
根据本实用新型的一个实施例中,所述下料通道还包括设于机架上所述下料位的上游以对物料进行初定位的转接平台,所述下料机械手具有用于将转接平台上的物料传送至下料位的第一吸嘴组件和同时将外部的物料传送至转接平台的第二吸嘴组件。According to an embodiment of the present invention, the unloading channel also includes a transfer platform arranged upstream of the unloading level on the frame for initial positioning of the material, and the unloading manipulator has a transfer platform for The material on the connecting platform is transferred to the first nozzle assembly of the lower material position and the external material is transferred to the second nozzle assembly of the transfer platform at the same time.
根据本实用新型的一个实施例中,所述转接平台设有初定位模组,所述初定位模组包括第一连杆和第二连杆,所述第一连杆和第二连杆的第一端通过一转轴铰接,第二端均滑动安装在一沿垂直于物料的传送方向的方向延伸的滑轨上,且所述转轴固定于沿物料的传送方向工作的驱动气缸的输出端,所述第一连杆的第二端设有两根定位杆,所述第二连杆的第二端设有一根定位杆。According to one embodiment of the present utility model, the transfer platform is provided with a preliminary positioning module, and the preliminary positioning module includes a first connecting rod and a second connecting rod, and the first connecting rod and the second connecting rod The first end is hinged by a rotating shaft, and the second end is slidably installed on a slide rail extending in a direction perpendicular to the conveying direction of the material, and the rotating shaft is fixed on the output end of the driving cylinder working along the conveying direction of the material , the second end of the first connecting rod is provided with two positioning rods, and the second end of the second connecting rod is provided with a positioning rod.
根据本实用新型的一个实施例中,所述上料机械手和下料机械手均包括安装于机架上且沿传送路线延伸的横梁、安装于横梁上的第一吸嘴组件和第二吸嘴组件、以及驱动第一吸嘴组件和第二吸嘴组件沿横梁同步往复移动的驱动模组。According to one embodiment of the present invention, the loading manipulator and the unloading manipulator both include a beam installed on the frame and extending along the conveying route, a first suction nozzle assembly and a second suction nozzle assembly installed on the beam , and a drive module that drives the first nozzle assembly and the second nozzle assembly to move synchronously back and forth along the beam.
根据本实用新型的一个实施例中,所述第一吸嘴组件和第二吸嘴组件均包括安装架、吸嘴和相对安装架驱动吸嘴升降和旋转的升降旋转驱动组件,所述第一吸嘴组件和第二吸嘴组件均通过安装架沿横梁移动。According to an embodiment of the present invention, both the first suction nozzle assembly and the second suction nozzle assembly include a mounting frame, a suction nozzle, and a lifting and rotating drive assembly that drives the suction nozzle to lift and rotate relative to the mounting frame. Both the suction nozzle assembly and the second suction nozzle assembly move along the beam through the mounting frame.
本实用新型的自动上下料机采用框式双通道自动上下料方式,上料通道与下料通道并行设置,物料多进多出,能够与双通道印刷机、烘炉自动对接组成视窗玻璃全自动生产线,减少印刷前后玻璃视窗的运输次数,减少由于多次拿取造成的脏污现象,大大降低劳动力,提高生产效率和产品良率。The automatic loading and unloading machine of the utility model adopts a frame-type double-channel automatic loading and unloading method, and the feeding channel and the unloading channel are set in parallel, so that more materials enter and output more, and it can be automatically connected with a double-channel printing machine and an oven to form a fully automatic window glass. The production line can reduce the number of transportation of glass windows before and after printing, reduce the phenomenon of dirt caused by multiple picks, greatly reduce labor force, and improve production efficiency and product yield.
附图说明Description of drawings
下面将结合附图及实施例对本实用新型作进一步说明,附图中:The utility model will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本实用新型一个实施例的自动上下料机的整机结构示意图;Fig. 1 is the complete machine structural representation of the automatic loading and unloading machine of an embodiment of the utility model;
图2是图1所示的自动上下料机的上料通道的结构示意图;Fig. 2 is a schematic structural view of the feeding channel of the automatic loading and unloading machine shown in Fig. 1;
图3是图1所示的自动上下料机的下料通道的结构示意图;Fig. 3 is a schematic structural view of the unloading channel of the automatic loading and unloading machine shown in Fig. 1;
图4是本实用新型一个实施例中的满料框传送机构的结构示意图;Fig. 4 is a schematic structural view of the full frame transmission mechanism in one embodiment of the present invention;
图5是本实用新型一个实施例中的空料框传送机构的结构示意图;Fig. 5 is a schematic structural view of an empty material frame transmission mechanism in an embodiment of the present invention;
图6a是本实用新型一个实施例中的料框升降机构的侧面结构示意图;Fig. 6a is a schematic diagram of the side structure of the material frame lifting mechanism in one embodiment of the present invention;
图6b是本实用新型一个实施例中的料框升降机构的正面结构示意图;Fig. 6b is a schematic diagram of the front structure of the material frame lifting mechanism in one embodiment of the present invention;
图7是本实用新型一个实施例中的托料机构的结构示意图;Fig. 7 is a schematic structural view of the supporting mechanism in one embodiment of the present invention;
图8是本实用新型一个实施例中的上料机械手的结构示意图;Fig. 8 is a schematic structural view of a feeding manipulator in an embodiment of the present invention;
图9是本实用新型另一实施例的自动上下料机的整机结构示意图;Fig. 9 is a structural schematic diagram of the whole machine of the automatic loading and unloading machine according to another embodiment of the utility model;
图10是本实用新型一个实施例中的转接平台的结构示意图;Fig. 10 is a schematic structural diagram of the transfer platform in an embodiment of the present invention;
图11是图10所示的转接平台的初定位模组的结构式示意图。FIG. 11 is a schematic structural diagram of the initial positioning module of the transfer platform shown in FIG. 10 .
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
图1示出了根据本实用新型一个实施例的自动上下料机的整机结构示意图。如图1所示,该自动上下料机主要由机架100和并排设置在机架100上的上料通道200和下料通道300构成。Fig. 1 shows a schematic diagram of the overall structure of an automatic loading and unloading machine according to an embodiment of the present invention. As shown in FIG. 1 , the automatic loading and unloading machine is mainly composed of a frame 100 and a feeding channel 200 and a feeding channel 300 arranged side by side on the frame 100 .
具体如图2所示,上料通道200包括第一满料框传送机构210、第一料框升降机构220、第一托料机构240、上料机械手250和第一空料框传送机构260。第一满料框传送机构210设于机架100上部,用于按照箭头21所示的方向送入满料框11。第一料框升降机构220设于第一满料框传送机构210的传送行程末端,用于接收满料框11,并将该满料框11逐层下降。第一托料机构240用于将第一料框升降机构220上的满料框内的物料逐层取出并送至上料位230。上料机械手250用于将上料位230上的物料送出至外部对接的设备,例如印刷机或者烘炉等。第一空料框传送机构260设于机架100下部,用于接收第一料框升降机构220上完全降下的空料框12,并将该空料框12沿与第一满料框传送机构210相反的方向(即图2中箭头22所示的方向)送出。Specifically as shown in FIG. 2 , the feeding channel 200 includes a first full frame transmission mechanism 210 , a first material frame lifting mechanism 220 , a first material holding mechanism 240 , a feeding manipulator 250 and a first empty frame transmission mechanism 260 . The first full frame delivery mechanism 210 is arranged on the upper part of the frame 100 and is used to send the full frame 11 in the direction shown by the arrow 21 . The first frame elevating mechanism 220 is arranged at the end of the conveying stroke of the first full frame conveying mechanism 210 for receiving the full frame 11 and lowering the full frame 11 layer by layer. The first material holding mechanism 240 is used to take out the material in the full material frame on the first material frame lifting mechanism 220 layer by layer and send it to the material loading position 230 . The feeding manipulator 250 is used to send the materials on the feeding level 230 to external docking equipment, such as a printing machine or an oven. The first empty material frame transmission mechanism 260 is arranged at the bottom of the frame 100, and is used to receive the empty material frame 12 completely lowered on the first material frame lifting mechanism 220, and the empty material frame 12 is moved along with the first full material frame transmission mechanism. 210 is sent out in the opposite direction (ie the direction shown by arrow 22 in FIG. 2 ).
上料通道200的工作过程如下:首先,由第一满料框传送机构210按照箭头21所示的方向将满料框11送入,然后由第一料框升降机构220接收满料框11并下降一层,然后,由第一托料机构240将该满料框11内最下层的物料取出并送至上料位230,然后由上料机械手250将上料位230上的物料送出至外部对接的设备,至此一次上料动作完成。之后,由第一料框升降机构220将其上的料框逐层下降,重复上述动作,即由第一托料机构240将料框内当前层的物料取出至上料位230,然后由上料机械手250将上料位230上的物料送出至外部对接的设备,如此循环,直至料框内的物料被全部取出,料框被第一料框升降机构220完全降下。然后,由第一空料框传送机构260接收第一料框升降机构220上完全降下的空料框12,并将该空料框12沿箭头22所示的方向送出。The working process of the feeding channel 200 is as follows: First, the first full frame delivery mechanism 210 sends the full frame 11 in according to the direction shown by the arrow 21, and then the first full frame lifting mechanism 220 receives the full frame 11 and Descending one level, then, the material on the bottom layer in the full material frame 11 is taken out by the first supporting mechanism 240 and sent to the loading position 230, and then the material on the loading position 230 is sent to the external docking by the loading manipulator 250 equipment, so far a feeding action is completed. Afterwards, the material frame on it is lowered layer by layer by the first material frame lifting mechanism 220, and the above-mentioned action is repeated, that is, the material of the current layer in the material frame is taken out to the loading level 230 by the first material supporting mechanism 240, and then the material frame is loaded The manipulator 250 sends the materials on the upper material level 230 to the external docking equipment, and the cycle is repeated until all the materials in the material frame are taken out, and the material frame is completely lowered by the first material frame lifting mechanism 220 . Then, the empty material frame 12 completely descended from the first material frame lifting mechanism 220 is received by the first empty material frame transmission mechanism 260 , and the empty material frame 12 is sent out along the direction indicated by the arrow 22 .
具体如图3所示,下料通道300包括第二空料框传送机构310、第二料框升降机构320、下料机械手330、第二托料机构350和第二满料框传送机构360。第二空料框传送机构310设于机架100下部,与第一空料框传送机构260(参见图2所示)并排设置,用于沿箭头31所示的方向送入空料框12。第二料框升降机构320设于第二空料框传送机构310的传送行程末端,用于接收空料框12并将该空料框12逐层上升。下料机械手330用于将外部的物料传送至下料位330。例如,当该自动上下料机用于与印刷机或烘炉对接实现印刷全自动生产线时,下料机械手330便用于将印刷机或烘炉处理后的物料收回至下料位330。第二托料机构350用于将下料位330上的物料逐层放入第二料框升降机构320上的空料框内。第二满料框传送机构360设于机架100上部,与第一满料框传送机构210(参见图2所示)并排设置,用于接收第二料框升降机构350上完全上升后的满料框11并将该满料框11沿与第二空料框传送机构310相反的方向(即图3中箭头32所示的方向)送出。Specifically as shown in FIG. 3 , the unloading channel 300 includes a second empty material frame transmission mechanism 310 , a second material frame lifting mechanism 320 , a material unloading manipulator 330 , a second material holding mechanism 350 and a second full material frame transmission mechanism 360 . The second empty frame conveying mechanism 310 is arranged at the bottom of the frame 100 and is arranged side by side with the first empty frame conveying mechanism 260 (see FIG. 2 ), for feeding the empty frame 12 in the direction shown by the arrow 31 . The second frame elevating mechanism 320 is arranged at the end of the conveying stroke of the second empty frame conveying mechanism 310 , and is used for receiving the empty frame 12 and raising the empty frame 12 layer by layer. The unloading manipulator 330 is used to transfer external materials to the unloading position 330 . For example, when the automatic loading and unloading machine is used to connect with a printing machine or an oven to realize a fully automatic printing production line, the unloading manipulator 330 is used to take back the materials processed by the printing machine or oven to the unloading position 330 . The second material holding mechanism 350 is used to put the material on the lower material level 330 layer by layer into the empty material frame on the second material frame lifting mechanism 320 . The second full frame transmission mechanism 360 is arranged on the top of the frame 100, and is arranged side by side with the first full material frame transmission mechanism 210 (shown in FIG. The material frame 11 is sent out along the direction opposite to the second empty material frame conveying mechanism 310 (ie the direction indicated by the arrow 32 in FIG. 3 ).
下料通道300的工作过程如下:首先,由第二空料框传送机构310按照箭头31所示的方向送入空料框12,然后由第二料框升降机构320接收空料框12并将该空料框12上升一层,同时,下料机械手330将外部的物料传送至下料位330,然后由第二托料机构350将下料位330上的物料放入第二料框升降机构320上的空料框第一层内,至此一次下料动作完成。之后,由第二料框升降机构320将其上的料框逐层上升,重复上述动作,即由下料机械手330将外部的物料传送至下料位330,然后由第二托料机构350将下料位330上的物料放入料框当前层内,如此循环,直至料框被装满并被第二料框升降机构320完全上升。然后,由第二满料框传送机构360接收第二料框升降机构320上完全上升的满料框11,并将该满料框11沿箭头32所示的方向送出。The working process of the blanking channel 300 is as follows: firstly, the empty material frame 12 is sent into the empty material frame 12 by the second empty material frame conveying mechanism 310 according to the direction shown by the arrow 31, and then the empty material frame 12 is received by the second material frame lifting mechanism 320 and The empty material frame 12 rises one level, and at the same time, the unloading manipulator 330 transfers the external material to the unloading level 330, and then the second material holding mechanism 350 puts the material on the unloading level 330 into the second material frame elevating mechanism In the first layer of the empty material frame on the 320, a blanking action is completed so far. Afterwards, the material frame on it is lifted layer by layer by the second material frame lifting mechanism 320, and the above-mentioned action is repeated, that is, the external material is transferred to the material lowering position 330 by the unloading manipulator 330, and then the second material holding mechanism 350 will transfer the material to the lower material level 330. The material on the lower material level 330 is put into the current layer of the material frame, and the cycle is like this until the material frame is filled and completely lifted by the second material frame lifting mechanism 320 . Then, the fully raised full frame 11 on the second full frame lifting mechanism 320 is received by the second full frame transmission mechanism 360 , and the full frame 11 is sent out along the direction indicated by the arrow 32 .
根据本实用新型上述的自动上下料机采用框式双通道自动上下料方式,上料通道200与下料通道300并行设置,物料多进多出,能够与双通道印刷机、烘炉自动对接组成全自动生产线,大大提高生产效率和产品良率。优选实施例中,参见图1所示,为了避免物料在传送过程中造成脏污,该自动上下料机还在机架100上部安装机罩400,将上料通道200和下料通道300位于机架100上部的部分罩起来,从而保证内部的无尘环境。According to the utility model, the above-mentioned automatic loading and unloading machine adopts a frame-type double-channel automatic loading and unloading method, and the feeding channel 200 and the unloading channel 300 are arranged in parallel, so that more materials enter and output more, and can be automatically connected with a double-channel printing machine and an oven. Fully automatic production line greatly improves production efficiency and product yield. In a preferred embodiment, as shown in Fig. 1, in order to avoid the contamination caused by the material during transmission, the automatic loading and unloading machine also installs a machine cover 400 on the top of the frame 100, and the feeding channel 200 and the discharging channel 300 are located on the machine. The upper part of the rack 100 is covered to ensure a dust-free environment inside.
如前所述,第一满料框传送机构210和第二满料框传送机构360并排设置。图4示出了本实用新型一个实施例中第一满料框传送机构210和第二满料框传送机构360的结构示意图。如图4所示,第一满料框传送机构210主要由底板211、送料导向板212、驱动气缸(图中未示出)、滑轨213、导轨214、215和止回块216构成。底板211固定在机架100上,驱动气缸可相对于底板211固定安装,用于带动送料导向板212沿滑轨213往复移动,该滑轨213沿料框传送路线延伸。导轨214和215固定安装于底板211上料框传送路线的两侧,用于对送料导向板212上的满料框11的移动提供导向作用。止回块216可根据需要布局多个,安装于底板211上并可在送料导向板212反向回退的过程中伸出,以推动送料导向板212上的满料框11沿传送方向移动。第二满料框传送机构360具有与第一满料框传送机构210基本相同的结构,但传送方向相反。由于第二满料框传送机构360与第一满料框传送机构210并排设置,第二满料框传送机构360还可以共用第一满料框传送机构210的底板211。本领域技术人员能够理解的是,根据本实用新型的不同实施例中,第一满料框传送机构210和第二满料框传送机构360还可以采用其他现有的或可能的各种合适的技术手段来实现。As mentioned above, the first full frame transfer mechanism 210 and the second full frame transfer mechanism 360 are arranged side by side. Fig. 4 shows a schematic structural view of the first full frame transmission mechanism 210 and the second full frame transmission mechanism 360 in an embodiment of the present invention. As shown in FIG. 4 , the first full frame delivery mechanism 210 is mainly composed of a bottom plate 211 , a feeding guide plate 212 , a driving cylinder (not shown in the figure), a slide rail 213 , guide rails 214 , 215 and a check block 216 . The bottom plate 211 is fixed on the frame 100, and the driving cylinder can be fixedly installed relative to the bottom plate 211, and is used to drive the feeding guide plate 212 to reciprocate along the slide rail 213, which extends along the transmission route of the material frame. The guide rails 214 and 215 are fixedly installed on both sides of the feeding frame transmission path of the bottom plate 211 , and are used to guide the movement of the full material frame 11 on the feeding guide plate 212 . Multiple check blocks 216 can be laid out as required, installed on the bottom plate 211 and can be stretched out during the reverse retreat process of the feeding guide plate 212 to push the full material frame 11 on the feeding guide plate 212 to move along the conveying direction. The second full frame transfer mechanism 360 has basically the same structure as the first full frame transfer mechanism 210, but the transfer direction is opposite. Since the second full frame transfer mechanism 360 is arranged side by side with the first full frame transfer mechanism 210 , the second full frame transfer mechanism 360 can also share the bottom plate 211 of the first full frame transfer mechanism 210 . Those skilled in the art can understand that, according to different embodiments of the present utility model, the first full frame transmission mechanism 210 and the second full frame transmission mechanism 360 can also adopt other existing or possible various suitable technical means to achieve.
如前所述,第一空料框传送机构260和第二空料框传送机构310并排设置。图5示出了本实用新型一个实施例中第一空料框传送机构260和第二空料框传送机构310的结构示意图。如图5所示,第一空料框传送机构260主要由底板261、送料导向板262、驱动气缸(图中未示出)、滑轨263、导轨264、265和止回块266构成。底板261固定在机架100上,驱动气缸可相对于底板261固定安装,用于带动送料导向板262沿滑轨263往复移动,该滑轨263沿料框传送路线延伸。导轨264和265固定安装于底板261上料框传送路线的两侧,用于对送料导向板262上的空料框12的移动提供导向作用。止回块266可根据需要布局多个,安装于底板261上并可在送料导向板262反向回退的过程中伸出,以推动送料导向板262上的空料框12沿传送方向移动。第二空料框传送机构310具有与第一空料框传送机构260基本相同的结构,但传送方向相反。由于第二空料框传送机构310与第一空料框传送机构260并排设置,第二空料框传送机构310还可以共用第一空料框传送机构260的底板261。本领域技术人员能够理解的是,根据本实用新型的不同实施例中,第一空料框传送机构260和第二空料框传送机构310还可以采用其他现有的或可能的各种合适的技术手段来实现。As mentioned above, the first empty frame transmission mechanism 260 and the second empty frame transmission mechanism 310 are arranged side by side. Fig. 5 shows a schematic structural view of the first empty frame transmission mechanism 260 and the second empty frame transmission mechanism 310 in an embodiment of the present invention. As shown in FIG. 5 , the first empty frame delivery mechanism 260 is mainly composed of a base plate 261 , a feeding guide plate 262 , a driving cylinder (not shown), a slide rail 263 , guide rails 264 , 265 and a check block 266 . The bottom plate 261 is fixed on the frame 100, and the driving cylinder can be fixedly installed relative to the bottom plate 261, and is used to drive the feeding guide plate 262 to reciprocate along the slide rail 263, which extends along the transmission route of the material frame. The guide rails 264 and 265 are fixedly installed on both sides of the feeding frame transmission route of the bottom plate 261 , and are used to guide the movement of the empty material frame 12 on the feeding guide plate 262 . Multiple check blocks 266 can be laid out as required, installed on the bottom plate 261, and can be stretched out during the reverse retreat process of the feeding guide plate 262, so as to push the empty material frame 12 on the feeding guide plate 262 to move along the conveying direction. The second empty frame transfer mechanism 310 has basically the same structure as the first empty frame transfer mechanism 260, but the transfer direction is opposite. Since the second empty frame transfer mechanism 310 is arranged side by side with the first empty frame transfer mechanism 260 , the second empty frame transfer mechanism 310 can share the bottom plate 261 of the first empty frame transfer mechanism 260 . Those skilled in the art can understand that, according to different embodiments of the present utility model, the first empty material frame transmission mechanism 260 and the second empty material frame transmission mechanism 310 can also adopt other existing or possible various suitable technical means to achieve.
图6a和图6b示出了本实用新型一个实施例中的第一料框升降机构220的结构示意图。如图6a和图6b所示,第一料框升降机构220主要由安装架221、伺服电机222、丝杆223、丝杆螺母(图中未示出)、料框承载台224、导向滑轨225、226构成,其中,伺服电机222、丝杆223和丝杆螺母构成驱动料框承载台224逐层升降的驱动模组,导向滑轨225和226是为料框承载台224的升降移动提供导向的导向组件。具体如图6a和图6b所示,安装架221可安装在机架100上,伺服电机222安装于安装架221上,驱动竖向可转动安装于安装架221上的丝杆223转动。料框承载台224固定安装于与丝杆223配合的丝杆螺母上,以便随着丝杆223的转动而沿丝杆223升降移动。安装架221在丝杆223的两侧设置与丝杆223平行延伸的导向滑轨225和226,料框承载台224的两侧与对应导向滑轨225、226滑动配合,为料框承载台224沿丝杆223的升降移动提供导向作用。第一料框升降机构220工作时,通过料框承载台224将料框逐层下降,以便将料框内的物料逐层取出,直至取空。下料通道300中的第二料框升降机构320具有与第一料框升降机构220相同的结构,在此便不再赘述。第二料框升降机构320工作时,通过料框承载台将料框逐层上升,以便将物料逐层放入料框内,直至装满。Fig. 6a and Fig. 6b show a schematic structural view of the first frame lifting mechanism 220 in one embodiment of the present invention. As shown in Figure 6a and Figure 6b, the first material frame lifting mechanism 220 is mainly composed of a mounting frame 221, a servo motor 222, a screw mandrel 223, a screw mandrel nut (not shown), a material frame carrying platform 224, and a guide rail 225, 226 constitute, wherein, servo motor 222, screw mandrel 223 and screw mandrel nut constitute the drive module that drives material frame carrying platform 224 to lift layer by layer, and guide rails 225 and 226 provide for the lifting and moving of material frame carrying platform 224. Guided guide components. 6a and 6b, the mounting frame 221 can be mounted on the frame 100, the servo motor 222 is mounted on the mounting frame 221, and drives the vertically rotatable screw rod 223 mounted on the mounting frame 221 to rotate. The material frame carrying platform 224 is fixedly installed on the screw nut matched with the screw mandrel 223 so as to move up and down along the screw mandrel 223 as the screw mandrel 223 rotates. The mounting bracket 221 is provided with guide rails 225 and 226 extending parallel to the screw mandrel 223 on both sides of the screw mandrel 223. Lifting movement along the screw rod 223 provides guidance. When the first material frame lifting mechanism 220 is working, the material frame is lowered layer by layer through the material frame carrying platform 224, so that the material in the material frame is taken out layer by layer until it is empty. The second material frame lifting mechanism 320 in the discharge channel 300 has the same structure as the first material frame lifting mechanism 220 , so it will not be repeated here. When the second material frame elevating mechanism 320 is working, the material frame is lifted layer by layer through the material frame carrying platform, so that the material is put into the material frame layer by layer until it is full.
图7示出了本实用新型一个实施例中的第一托料机构240的结构示意图。如图7所示,第一托料机构240主要由托料板241、托料板进出模组242和托料板升降模组243构成。托料板进出模组242用于驱动托料板241在物料传送路线上往复移动。具体实现时,托料板进出模组242可通过驱动电机2421带动丝杆2422的方式来实现托料板241的进出。托料板升降模组243用于驱动托料板241上升以托起物料以及下降以放下物料。具体实现时,托料板升降模组243可通过驱动电机2431带动凸轮(图中未示出)的方式来实现托料板241的升降。此外,第一托料机构240还可设有控制托料板进出模组242和托料板升降模组243带动托料板241移动的距离的位置感应器,例如图中示出了在托料板升降移动方向上设置的位置传感器2432。第一托料机构240工作时,配合第一料框升降机构220将满料框11内的物料逐层取出并放置于上料位230。下料通道300中的第二托料机构350具有与第一托料机构240相同的结构,在此便不再赘述。第二托料机构350工作时,配合第二料框升降机构320将下料位330上的物料逐层放入空料框12内。FIG. 7 shows a schematic structural view of the first material holding mechanism 240 in one embodiment of the present invention. As shown in FIG. 7 , the first supporting mechanism 240 is mainly composed of a supporting plate 241 , a supporting plate entry and exit module 242 and a supporting plate lifting module 243 . The supporting plate in and out module 242 is used to drive the supporting plate 241 to reciprocate on the material conveying route. During specific implementation, the supporting plate entry and exit module 242 can realize the entry and exit of the support plate 241 by driving the screw rod 2422 through the driving motor 2421 . The supporting plate lifting module 243 is used to drive the supporting plate 241 to rise to lift materials and to descend to lay down materials. During specific implementation, the lifting module 243 of the supporting plate can realize the lifting of the supporting plate 241 by driving the cam (not shown in the figure) by the driving motor 2431 . In addition, the first supporting mechanism 240 can also be provided with a position sensor that controls the distance that the supporting plate enters and exits the module 242 and the supporting plate lifting module 243 to drive the supporting plate 241 to move. A position sensor 2432 is provided on the plate lifting and moving direction. When the first material holding mechanism 240 is working, cooperate with the first material frame lifting mechanism 220 to take out the materials in the full material frame 11 layer by layer and place them on the loading position 230 . The second material holding mechanism 350 in the unloading channel 300 has the same structure as the first material holding mechanism 240 , which will not be repeated here. When the second material holding mechanism 350 is working, it cooperates with the second material frame lifting mechanism 320 to put the materials on the lower material level 330 into the empty material frame 12 layer by layer.
图8示出了本实用新型一个实施例中的上料机械手250的结构示意图。如图5所示,该上料机械手250主要由安装于机架100上且沿传送路线延伸的横梁252、安装于横梁252上的第一吸嘴组件254和第二吸嘴组件255、以及驱动第一吸嘴组件254和第二吸嘴组件255沿横梁252同步往复移动的驱动模组253构成。横梁252通过两个安装柱251固定安装在机架100上。驱动模组253可采用现有的或可能的各种合适的技术手段来实现。例如一个具体示例中,驱动模组253可由电机带动的同步带来实现,第一吸嘴组件254和第二吸嘴组件255固定在同步带的同一侧边上。具体如图5所示,第二吸嘴组件255包括安装架2551、吸嘴2553和相对安装架2551驱动吸嘴2553升降和旋转的升降旋转驱动组件2552,第二吸嘴组件255通过安装架2551沿横梁移动。第一吸嘴组件254具有与第二吸嘴组件255完全相同的结构,在此便不再赘述。上料机械手250工作时,将上料位230上的物料传送至外部对接的设备。下料通道300中的下料机械手340具有与上料机械手250相同的结构,用于将外部对接的设备处理后的物料传送至下料位330,以便进行收料。FIG. 8 shows a schematic structural view of a loading manipulator 250 in an embodiment of the present invention. As shown in Figure 5, the feeding manipulator 250 is mainly composed of a beam 252 installed on the frame 100 and extending along the transmission route, a first suction nozzle assembly 254 and a second suction nozzle assembly 255 installed on the beam 252, and driven The first suction nozzle assembly 254 and the second suction nozzle assembly 255 are composed of a drive module 253 that synchronously reciprocates along the beam 252 . The beam 252 is fixedly installed on the frame 100 through two installation posts 251 . The driving module 253 can be realized by various existing or possible suitable technical means. For example, in a specific example, the driving module 253 can be realized by a synchronous belt driven by a motor, and the first suction nozzle assembly 254 and the second suction nozzle assembly 255 are fixed on the same side of the synchronous belt. Specifically as shown in Figure 5, the second suction nozzle assembly 255 includes a mounting frame 2551, a suction nozzle 2553, and a lifting and rotating drive assembly 2552 that drives the suction nozzle 2553 to lift and rotate relative to the mounting frame 2551, and the second suction nozzle assembly 255 passes through the mounting frame 2551. Move along the beam. The first suction nozzle assembly 254 has the same structure as the second suction nozzle assembly 255 , which will not be repeated here. When the feeding manipulator 250 is working, it transfers the materials on the feeding position 230 to the external docking equipment. The unloading manipulator 340 in the unloading channel 300 has the same structure as the loading manipulator 250, and is used to transfer the processed materials of the externally connected equipment to the unloading position 330 for receiving.
图9示出了根据本实用新型另一实施例的自动上下料机的整机结构示意图。如图9所示,该自动上下料机与图1所示的自动上下料机结构基本相同,也具有并排设置在机架100上的上料通道200和下料通道300,区别在于,上料通道200还设有位于机架100上的上料位230下游以对物料进行初定位的转接平台270,下料通道300还设有位于机架100上的下料位330上游以对物料进行初定位的转接平台370。上料机械手250工作时,第一吸嘴组件将上料位230上的物料传送至转接平台270,同时第二吸嘴组件将转接平台270上的物料送出。下料机械手340工作时,第二吸嘴组件将外部的物料传送至转接平台370,同时第一吸嘴组件将转接平台370上的物料传送至下料位330。Fig. 9 shows a schematic diagram of the overall structure of an automatic loading and unloading machine according to another embodiment of the present invention. As shown in Figure 9, the automatic loading and unloading machine is basically the same in structure as the automatic loading and unloading machine shown in Figure 1. Passage 200 is also provided with the transfer platform 270 that is positioned at the lower reaches of loading position 230 on the frame 100 to carry out initial positioning to the material, and the unloading channel 300 is also provided with the upstream that is positioned at the lower material level 330 on the frame 100 to carry out material. Initially positioned transfer platform 370. When the feeding manipulator 250 is working, the first suction nozzle assembly transfers the materials on the loading position 230 to the transfer platform 270 , and at the same time, the second suction nozzle assembly sends the materials on the transfer platform 270 out. When the feeding manipulator 340 is working, the second suction nozzle assembly transfers the external materials to the transfer platform 370 , and at the same time, the first suction nozzle assembly transfers the materials on the transfer platform 370 to the material discharge position 330 .
图10以转接平台270为例示出了上述转接平台的具体结构。如图10所示,转接平台270主要由底板271、驱动气缸272、滑轨273、平台板274和初定位模组280构成。底板271安装在机架100上(参见图9所示),驱动气缸272和滑轨273安装在底板271上,平台板274可以在驱动气缸272的作用下沿滑轨273移动。初定位模组280用于对放置于平台板274上的物料进行初定位。具体如图11所示,初定位模组280包括第一连杆2811和第二连杆2812,第一连杆2811和第二连杆2812的第一端通过转轴282铰接,第二端均通过滑块2831和2832滑动安装在沿垂直于物料的传送方向的方向延伸的滑轨284上,转轴282固定于沿物料的传送方向工作的驱动气缸285的输出端。滑块2831上固定有安装板2861,安装板2861上间隔一定距离设置两根定位杆2871和2872。滑块2832上固定有安装板2862,安装板2862上设有一根定位杆2873。由此,当驱动气缸285的输出端伸出时,带动第一连杆2811和第二连杆2822的第二端沿滑轨284彼此靠近,从而带动定位杆2871、2872和定位杆2873彼此靠近,从而将物料在垂直于传送方向的方向上定位夹紧。当驱动气缸285的输出端收回时,带动第一连杆2811和第二连杆2822的第二端沿滑轨284彼此远离,从而带动定位杆2871、2872和定位杆2873彼此远离,从而松开物料。FIG. 10 shows the specific structure of the above-mentioned switching platform by taking the switching platform 270 as an example. As shown in FIG. 10 , the transfer platform 270 is mainly composed of a base plate 271 , a driving cylinder 272 , a slide rail 273 , a platform plate 274 and an initial positioning module 280 . Base plate 271 is installed on the frame 100 (referring to shown in FIG. 9 ), driving cylinder 272 and slide rail 273 are installed on the base plate 271, and platform plate 274 can move along slide rail 273 under the effect of driving cylinder 272. The initial positioning module 280 is used for initial positioning of the materials placed on the platform plate 274 . Specifically as shown in Figure 11, the initial positioning module 280 includes a first connecting rod 2811 and a second connecting rod 2812, the first ends of the first connecting rod 2811 and the second connecting rod 2812 are hinged by a rotating shaft 282, and the second ends are connected by The slide blocks 2831 and 2832 are slidably installed on the slide rail 284 extending in a direction perpendicular to the conveying direction of the material, and the rotating shaft 282 is fixed on the output end of the driving cylinder 285 working along the conveying direction of the material. A mounting plate 2861 is fixed on the slider 2831, and two positioning rods 2871 and 2872 are arranged at a certain distance on the mounting plate 2861. A mounting plate 2862 is fixed on the slider 2832, and a positioning rod 2873 is arranged on the mounting plate 2862. Thus, when the output end of the driving cylinder 285 stretches out, it drives the second ends of the first connecting rod 2811 and the second connecting rod 2822 to approach each other along the slide rail 284, thereby driving the positioning rods 2871, 2872 and the positioning rod 2873 to approach each other , so that the material is positioned and clamped in the direction perpendicular to the conveying direction. When the output end of the driving cylinder 285 is retracted, the second ends of the first connecting rod 2811 and the second connecting rod 2822 are driven away from each other along the slide rail 284, thereby driving the positioning rods 2871, 2872 and the positioning rod 2873 to move away from each other, thereby loosening materials.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (10)
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| CN107591353A (en) * | 2017-08-07 | 2018-01-16 | 上海客辉自动化设备有限公司 | A kind of MAiA automates loading and unloading equipment |
| CN107932371A (en) * | 2017-12-26 | 2018-04-20 | 安徽瑞祥工业有限公司 | A kind of multi-vehicle-type shares positioning material frame |
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| CN108120286A (en) * | 2018-01-02 | 2018-06-05 | 深圳市晟腾企业管理有限公司 | It is a kind of can automatic loading/unloading vertical type ceramic brick drying burning kiln |
| CN109110478A (en) * | 2018-06-14 | 2019-01-01 | 深圳市奥美特科技有限公司 | A kind of handling equipment of integrated circuit material surface processing equipment |
| CN110217531A (en) * | 2019-07-12 | 2019-09-10 | 无锡立赫智能科技有限公司 | A kind of line side storehouse automatic charging equipment and charging method |
| CN110217531B (en) * | 2019-07-12 | 2024-02-27 | 无锡立赫智能科技有限公司 | Automatic feeding equipment and feeding method for line side bin |
| CN110712387A (en) * | 2019-10-17 | 2020-01-21 | 珠海市艾森科技有限公司 | Automatic feeding and discharging integrated machine and hot pressing production line |
| CN110712387B (en) * | 2019-10-17 | 2024-02-23 | 珠海市艾森工匠科技有限公司 | Automatic feeding and discharging integrated machine and hot pressing production line |
| CN115602585A (en) * | 2022-08-31 | 2023-01-13 | 先之科半导体科技(东莞)有限公司(Cn) | A silicon carbide diode etching and cleaning device |
| CN115602585B (en) * | 2022-08-31 | 2023-06-02 | 先之科半导体科技(东莞)有限公司 | Silicon carbide diode etching cleaning device |
| CN116715018A (en) * | 2023-08-09 | 2023-09-08 | 宁德时代新能源科技股份有限公司 | A feeding method, feeding system and feeding equipment |
| CN117189736A (en) * | 2023-09-14 | 2023-12-08 | 博众精工科技股份有限公司 | Pressure maintaining equipment and pressure maintaining method |
| CN117734324A (en) * | 2023-12-21 | 2024-03-22 | 安徽钜芯半导体科技股份有限公司 | Device and process for processing surface printing code of power device |
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