CN206140292U - Grinding machine static and dynamic pressure work piece axle construction - Google Patents

Grinding machine static and dynamic pressure work piece axle construction Download PDF

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Publication number
CN206140292U
CN206140292U CN201621214065.7U CN201621214065U CN206140292U CN 206140292 U CN206140292 U CN 206140292U CN 201621214065 U CN201621214065 U CN 201621214065U CN 206140292 U CN206140292 U CN 206140292U
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static pressure
housing
main shaft
hydrodynamic
rear end
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韩青
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Honghe University
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Honghe University
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Abstract

本实用新型公开了一种磨床动静压工件轴结构,主要内容为:所述主轴上设有键槽,所述同步齿形带轮通过普通平键安装在主轴上,所述双螺母安装在主轴上且双螺母前端面顶在同步齿形带轮凹槽的底面上,所述主轴后端通过后液体动静压轴承安装在壳体的内孔里,所述后液体动静压轴承前端面顶在壳体内孔的后端凹槽底面上,所述后端盖通过螺钉固定安装在壳体的后端面上,所述主轴前端通过前液体动静压轴承安装在壳体的内孔里,所述前液体动静压轴承后端面顶在壳体内孔的前端凹槽底面上,所述隔圈安装在主轴上且隔圈后端面顶在壳体的前端面上,所述前端盖固定安装在隔圈的前端面上。

The utility model discloses a dynamic and static pressure workpiece shaft structure of a grinding machine, the main content is: the main shaft is provided with a keyway, the synchronous toothed belt wheel is installed on the main shaft through a common flat key, and the double nuts are installed on the main shaft And the front end of the double nut is pushed against the bottom surface of the groove of the synchronous toothed pulley, the rear end of the main shaft is installed in the inner hole of the housing through the rear hydrodynamic bearing, and the front end of the rear hydrodynamic bearing is pushed against the shell. On the bottom surface of the rear end groove of the hole in the body, the rear end cover is fixed on the rear end surface of the housing by screws, the front end of the main shaft is installed in the inner hole of the housing through the front hydrodynamic bearing, and the front liquid The rear end surface of the dynamic and static pressure bearing is on the bottom surface of the front groove of the inner hole of the housing, the spacer is installed on the main shaft and the rear end surface of the spacer is on the front end of the housing, and the front end cover is fixedly installed on the front end of the spacer face.

Description

一种磨床动静压工件轴结构A Grinder Dynamic and Static Workpiece Shaft Structure

技术领域technical field

本实用新型涉及工件轴技术领域,具体地说,特别涉及一种磨床动静压工件轴结构。The utility model relates to the technical field of workpiece shafts, in particular to a dynamic and static pressure workpiece shaft structure for a grinding machine.

背景技术Background technique

现有的磨床工件轴旋转件支承为滚动轴承,正常工作状态下,工件轴转速在800r/min至3000r/min范围间调整,前端径向跳动不大于0.002mm,端向跳动不大于0.0015mm,工件轴前端一般通过铁磁芯和电磁吸盘部件装卡工件。在工件轴组装时,综合各零部件的误差积累,保证工件轴前端径向跳动不大于0.002mm,端向跳动不大于0.0015mm有一定难度,有时为保证工件轴的精度,需要整体修整。同时,在工件轴的前端设计有密封结构,由密封环和密封盖组成的迷宫密封结构,配合前盖装有的骨架密封圈,有效的防止磨削液及灰尘的渗入,以免造成工件轴滚动轴承的损坏。The rotating part of the workpiece shaft of the existing grinding machine is supported by a rolling bearing. Under normal working conditions, the rotation speed of the workpiece shaft is adjusted between 800r/min and 3000r/min. The front end of the shaft generally clamps the workpiece through the ferromagnetic core and the electromagnetic chuck part. When assembling the workpiece shaft, it is difficult to ensure that the radial runout of the front end of the workpiece shaft is not greater than 0.002mm and the end runout is not greater than 0.0015mm based on the error accumulation of each component. Sometimes, in order to ensure the accuracy of the workpiece shaft, overall trimming is required. At the same time, a sealing structure is designed on the front end of the workpiece shaft, which is a labyrinth sealing structure composed of a sealing ring and a sealing cover, and cooperates with the skeleton sealing ring on the front cover to effectively prevent the infiltration of grinding fluid and dust, so as not to cause the rolling bearing of the workpiece shaft damage.

但在实际生产过程中,工件轴在工作一段时间后,因滚动轴承精度的降低和预载负荷的降低等因素,造成工件轴的精度降低,进而影响加工工件的精度和粗糙度等级,不得不更换工件轴或降级使用。However, in the actual production process, after the workpiece shaft has been working for a period of time, due to factors such as the reduction of rolling bearing precision and the reduction of preload load, the accuracy of the workpiece shaft is reduced, which in turn affects the precision and roughness level of the processed workpiece, so it has to be replaced. Work axis or downgrade to use.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于针对上述现有技术中的不足,公开了一种磨床动静压工件轴结构,其采用液体动静压轴承取代普通滚动轴承,提高了工件轴的承载力和刚性,保证长时间工作状况下,主轴回转精度基本不变,延长工件轴的使用寿命,提高主轴的可靠性。The technical problem to be solved by the utility model is to aim at the deficiencies in the above-mentioned prior art, and disclose a dynamic and static pressure workpiece shaft structure of a grinder, which uses a liquid dynamic and static pressure bearing instead of an ordinary rolling bearing, thereby improving the bearing capacity and rigidity of the workpiece shaft, ensuring Under long-term working conditions, the rotation accuracy of the spindle is basically unchanged, prolonging the service life of the workpiece shaft and improving the reliability of the spindle.

本实用新型解决其技术问题所采用的技术方案是:一种磨床动静压工件轴结构,包括双螺母、普通平键、同步齿形带轮、后液体动静压轴承、前液体动静压轴承、前端盖、主轴、隔圈、壳体和后端盖;所述主轴上设有键槽,所述同步齿形带轮通过普通平键安装在主轴上,所述双螺母安装在主轴上且双螺母前端面顶在同步齿形带轮凹槽的底面上,所述主轴后端通过后液体动静压轴承安装在壳体的内孔里,所述后液体动静压轴承前端面顶在壳体内孔的后端凹槽底面上,所述后端盖通过螺钉固定安装在壳体的后端面上,所述主轴前端通过前液体动静压轴承安装在壳体的内孔里,所述前液体动静压轴承后端面顶在壳体内孔的前端凹槽底面上,所述隔圈安装在主轴上且隔圈后端面顶在壳体的前端面上,所述前端盖固定安装在隔圈的前端面上。The technical solution adopted by the utility model to solve the technical problem is: a grinding machine dynamic and static pressure workpiece shaft structure, including double nuts, ordinary flat keys, synchronous toothed belt pulley, rear hydrodynamic and static pressure bearing, front hydrodynamic and static pressure bearing, front end Cover, main shaft, spacer, shell and rear end cover; the main shaft is provided with a keyway, the synchronous toothed pulley is installed on the main shaft through an ordinary flat key, the double nut is installed on the main shaft and the front end of the double nut The top surface is on the bottom surface of the groove of the synchronous toothed pulley, the rear end of the main shaft is installed in the inner hole of the housing through the rear hydrodynamic bearing, and the front end of the rear hydrodynamic bearing is pushed against the rear of the inner hole of the housing. On the bottom surface of the end groove, the rear end cover is fixed on the rear end surface of the housing by screws, the front end of the main shaft is installed in the inner hole of the housing through the front hydrodynamic bearing, and the rear end of the front hydrodynamic bearing is The end face bears on the bottom surface of the front end groove of the inner hole of the housing, the spacer is installed on the main shaft and the rear end of the spacer is against the front end of the housing, and the front end cover is fixedly installed on the front end of the spacer.

作为本实用新型的一种优选实施方式,所述壳体上设有进出油路。As a preferred embodiment of the present utility model, the housing is provided with an oil inlet and outlet passage.

作为本实用新型的一种优选实施方式,所述后液体动静压轴承前段外部设计有2个环形槽,靠近端面的环形槽内设计有均布的4个小孔节流器,另一个环形槽设计有测压油孔,在后液体动静压轴承内部表面设计有4个浅油腔。As a preferred embodiment of the present utility model, two annular grooves are designed on the front part of the rear hydrodynamic and static pressure bearing, and four small hole restrictors are evenly distributed in the annular groove near the end surface, and the other annular groove It is designed with a pressure measuring oil hole, and 4 shallow oil chambers are designed on the inner surface of the rear hydrodynamic and static pressure bearing.

作为本实用新型的一种优选实施方式,所述前液体动静压轴承外部设计有3个环形槽,在中间的一处环形槽内设计有均布的4个进油孔,进油孔上段直径4mm,下端2mm小孔直径为0.8mm,后段一处环形槽设计有一个测压油孔。As a preferred embodiment of the present utility model, the front hydrodynamic and static pressure bearing is designed with three annular grooves, and four oil inlet holes are evenly distributed in an annular groove in the middle, and the diameter of the upper section of the oil inlet hole is 4mm, the diameter of the 2mm hole at the lower end is 0.8mm, and a pressure measuring oil hole is designed in an annular groove in the rear section.

启动供油系统后,利用浅腔所形成液阻的节流作用,使轴承具有液体静压效应,把主轴浮起并悬浮在油膜中间,克服动压轴承启动时出现的干摩擦现象,提高轴承的寿命。主轴旋转后,依靠其特有浅腔阶梯效应形成的动压承载能力,大大提高了主轴的刚性。采用1路进油,经壳体上部前后两端进入前后轴承外部环线槽,由液体动静压轴承环形槽4个均布的进油孔到达主轴径向表面,形成环状油膜,再由前后轴承内部均布的4个卸油槽,最终由壳体下部出油孔汇集流出。After the oil supply system is started, the throttling effect of the liquid resistance formed by the shallow cavity is used to make the bearing have a hydrostatic effect, float the main shaft and suspend it in the middle of the oil film, overcome the dry friction phenomenon that occurs when the dynamic pressure bearing starts, and improve the bearing performance. lifespan. After the main shaft rotates, relying on the dynamic pressure bearing capacity formed by its unique shallow cavity step effect, the rigidity of the main shaft is greatly improved. Adopt 1-way oil inlet, enter the external ring groove of the front and rear bearings through the front and rear ends of the upper part of the shell, and reach the radial surface of the spindle from the four uniformly distributed oil inlet holes in the ring groove of the hydrodynamic and static pressure bearing to form an annular oil film, and then from the front and rear bearings The 4 oil unloading grooves evenly distributed inside will finally collect and flow out from the oil outlet hole at the lower part of the housing.

本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:

本实用新型公开的一种磨床动静压工件轴结构,其采用液体动静压轴承取代普通滚动轴承,提高了工件轴的承载力和刚性,保证长时间工作状况下,主轴回转精度基本不变,延长工件轴的使用寿命,提高主轴的可靠性。The utility model discloses a grinding machine dynamic and static pressure workpiece shaft structure, which uses a liquid dynamic and static pressure bearing instead of a common rolling bearing, which improves the bearing capacity and rigidity of the workpiece shaft, ensures that the rotation accuracy of the main shaft remains basically unchanged under long-term working conditions, and prolongs the length of the workpiece. The service life of the shaft is improved, and the reliability of the main shaft is improved.

附图说明Description of drawings

图1为本实用新型的一种具体实施方式的结构示意图。Fig. 1 is a schematic structural view of a specific embodiment of the present invention.

附图标记说明:Explanation of reference signs:

1:双螺母,2:普通平键,3:同步齿形带轮,4:后液体动静压轴承,5:前液体动静压轴承,6:前端盖,7:主轴,8:隔圈,9:壳体,10:后端盖。1: Double nuts, 2: Ordinary flat key, 3: Synchronous toothed pulley, 4: Rear hydrodynamic bearing, 5: Front hydrodynamic bearing, 6: Front end cover, 7: Main shaft, 8: Spacer ring, 9 : housing, 10: rear end cover.

具体实施方式detailed description

下面结合附图及实施例描述本实用新型具体实施方式:Describe the specific implementation of the utility model below in conjunction with accompanying drawing and embodiment:

需要说明的是,本说明书所附图中示意的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the scope of the utility model. The limited conditions of implementation, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and the purpose that the utility model can produce, should still fall within the technology disclosed in the utility model. within the scope of the content.

同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable range of the utility model, and the change or adjustment of its relative relationship, without any substantial change in the technical content, shall also be regarded as the practicable scope of the utility model.

如图1所示,其示出了本实用新型的具体实施方式;如图所示,本实用新型公开的一种磨床动静压工件轴结构,包括双螺母1、普通平键2、同步齿形带轮3、后液体动静压轴承4、前液体动静压轴承5、前端盖6、主轴7、隔圈8、壳体9和后端盖10;所述主轴7上设有键槽,所述同步齿形带轮3通过普通平键2安装在主轴7上,所述双螺母1安装在主轴7上且双螺母1前端面顶在同步齿形带轮3凹槽的底面上,所述主轴7后端通过后液体动静压轴承4安装在壳体9的内孔里,所述后液体动静压轴承4前端面顶在壳体9内孔的后端凹槽底面上,所述后端盖10通过螺钉固定安装在壳体9的后端面上,所述主轴7前端通过前液体动静压轴承5安装在壳体9的内孔里,所述前液体动静压轴承5后端面顶在壳体9内孔的前端凹槽底面上,所述隔圈8安装在主轴7上且隔圈8后端面顶在壳体9的前端面上,所述前端盖6固定安装在隔圈8的前端面上。As shown in Figure 1, it shows the specific implementation of the utility model; as shown in the figure, a kind of grinding machine dynamic and static pressure workpiece shaft structure disclosed by the utility model includes double nuts 1, ordinary flat keys 2, synchronous tooth Pulley 3, rear hydrodynamic and static pressure bearing 4, front hydrodynamic and static pressure bearing 5, front end cover 6, main shaft 7, spacer ring 8, housing 9 and rear end cover 10; said main shaft 7 is provided with a keyway, and said synchronous The toothed belt pulley 3 is installed on the main shaft 7 through the common flat key 2, the double nut 1 is installed on the main shaft 7 and the front end of the double nut 1 abuts on the bottom surface of the groove of the synchronous toothed belt pulley 3, and the main shaft 7 The rear end is installed in the inner hole of the housing 9 through the rear hydrodynamic and static pressure bearing 4, the front end of the rear hydrodynamic and static pressure bearing 4 is pushed against the bottom surface of the rear end groove of the inner hole of the housing 9, and the rear end cover 10 It is fixedly installed on the rear end surface of the housing 9 by screws, the front end of the main shaft 7 is installed in the inner hole of the housing 9 through the front hydrodynamic bearing 5, and the rear end surface of the front hydrodynamic bearing 5 is pushed against the housing 9 On the bottom surface of the front end groove of the inner hole, the spacer ring 8 is installed on the main shaft 7 and the rear end face of the spacer ring 8 is on the front end face of the housing 9, and the front end cover 6 is fixedly installed on the front end face of the spacer ring 8 .

优选的,所述壳体9上设有进出油路。Preferably, the casing 9 is provided with an oil inlet and outlet passage.

优选的,所述后液体动静压轴承4前段外部设计有2个环形槽,靠近端面的环形槽内设计有均布的4个小孔节流器,另一个环形槽设计有测压油孔,在后液体动静压轴承4内部表面设计有4个浅油腔。Preferably, the front part of the rear hydrodynamic bearing 4 is designed with 2 annular grooves, and the annular groove near the end face is designed with 4 uniformly distributed small hole restrictors, and the other annular groove is designed with a pressure measuring oil hole. 4 shallow oil cavities are designed on the inner surface of the rear hydrodynamic and static pressure bearing 4 .

前端盖6设计有进油和回油孔,并与隔圈8的进油孔与回油孔连通,并在前端盖6内侧安装有小孔节流器,压力油通过进油孔进入前端盖6后,分成两路,一路经径向油路达到前端盖6内侧轴向小孔节流器喷射到主轴7台阶前端面,形成一定的轴向压力,防止主轴7的轴向窜动,同时,另一路压力油经径向油孔和斜孔达到主轴7的径向外围,对主轴7起到径向支撑和密封作用。The front end cover 6 is designed with oil inlet and oil return holes, and communicates with the oil inlet and oil return holes of the spacer ring 8, and a small hole restrictor is installed inside the front end cover 6, and the pressure oil enters the front end cover through the oil inlet hole After 6, it is divided into two paths, one path reaches the inner side of the front end cover 6 through the radial oil path, and the axial small hole restrictor sprays to the front end surface of the step of the main shaft 7 to form a certain axial pressure to prevent the axial movement of the main shaft 7, and at the same time , the other pressure oil reaches the radial periphery of the main shaft 7 through the radial oil hole and the inclined hole, and plays a role of radial support and sealing for the main shaft 7.

上面结合附图对本实用新型优选实施方式作了详细说明,但是本实用新型不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The preferred embodiment of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned embodiment. Make various changes.

不脱离本实用新型的构思和范围可以做出许多其他改变和改型。应当理解,本实用新型不限于特定的实施方式,本实用新型的范围由所附权利要求限定。Many other changes and modifications can be made without departing from the spirit and scope of the present invention. It should be understood that the invention is not limited to specific embodiments, and the scope of the invention is defined by the appended claims.

Claims (4)

1.一种磨床动静压工件轴结构,其特征在于:包括双螺母、普通平键、同步齿形带轮、后液体动静压轴承、前液体动静压轴承、前端盖、主轴、隔圈、壳体和后端盖;所述主轴上设有键槽,所述同步齿形带轮通过普通平键安装在主轴上,所述双螺母安装在主轴上且双螺母前端面顶在同步齿形带轮凹槽的底面上,所述主轴后端通过后液体动静压轴承安装在壳体的内孔里,所述后液体动静压轴承前端面顶在壳体内孔的后端凹槽底面上,所述后端盖通过螺钉固定安装在壳体的后端面上,所述主轴前端通过前液体动静压轴承安装在壳体的内孔里,所述前液体动静压轴承后端面顶在壳体内孔的前端凹槽底面上,所述隔圈安装在主轴上且隔圈后端面顶在壳体的前端面上,所述前端盖固定安装在隔圈的前端面上。1. A grinding machine dynamic and static pressure workpiece shaft structure, characterized in that it includes double nuts, common flat keys, synchronous toothed belt pulleys, rear hydrodynamic and static pressure bearings, front hydrodynamic and static pressure bearings, front end covers, main shafts, spacers, shells Body and rear end cover; the main shaft is provided with a keyway, the synchronous toothed pulley is installed on the main shaft through a common flat key, the double nut is installed on the main shaft and the front end of the double nut is pressed against the synchronous toothed pulley On the bottom surface of the groove, the rear end of the main shaft is installed in the inner hole of the housing through the rear hydrodynamic bearing, and the front end surface of the rear hydrodynamic bearing is pushed against the bottom surface of the groove at the rear end of the inner hole of the housing. The rear end cover is fixed on the rear end surface of the housing by screws, the front end of the main shaft is installed in the inner hole of the housing through the front hydrodynamic and static pressure bearing, and the rear end surface of the front hydrodynamic and static pressure bearing is pushed against the front end of the inner hole of the housing On the bottom surface of the groove, the spacer is installed on the main shaft and the rear end of the spacer is against the front end of the housing, and the front end cover is fixedly installed on the front end of the spacer. 2.如权利要求1所述的一种磨床动静压工件轴结构,其特征在于:所述壳体上设有进出油路。2 . The dynamic and static pressure workpiece shaft structure of a grinding machine according to claim 1 , wherein an oil inlet and outlet passage is provided on the housing. 3 . 3.如权利要求1所述的一种磨床动静压工件轴结构,其特征在于:所述后液体动静压轴承前段外部设计有2个环形槽,靠近端面的环形槽内设计有均布的4个小孔节流器,另一个环形槽设计有测压油孔,在后液体动静压轴承内部表面设计有4个浅油腔。3. A grinding machine dynamic and static pressure workpiece shaft structure according to claim 1, characterized in that: the front part of the rear hydrodynamic and static pressure bearing is designed with 2 annular grooves, and the annular groove near the end surface is designed with 4 evenly distributed A small hole restrictor, the other annular groove is designed with a pressure measuring oil hole, and 4 shallow oil chambers are designed on the inner surface of the rear hydrodynamic and static pressure bearing. 4.如权利要求1所述的一种磨床动静压工件轴结构,其特征在于:所述前液体动静压轴承外部设计有3个环形槽,在中间的一处环形槽内设计有均布的4个进油孔,进油孔上段直径4mm,下端2mm小孔直径为0.8mm,后段一处环形槽设计有一个测压油孔。4. A grinding machine dynamic and static pressure workpiece shaft structure according to claim 1, characterized in that: the front hydrodynamic and static pressure bearing is designed with 3 annular grooves, and a uniformly distributed ring groove is designed in the middle 4 oil inlet holes, the diameter of the upper section of the oil inlet hole is 4mm, the diameter of the small hole 2mm at the lower end is 0.8mm, and a ring groove in the rear section is designed with a pressure measuring oil hole.
CN201621214065.7U 2016-11-07 2016-11-07 Grinding machine static and dynamic pressure work piece axle construction Expired - Fee Related CN206140292U (en)

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Application Number Priority Date Filing Date Title
CN201621214065.7U CN206140292U (en) 2016-11-07 2016-11-07 Grinding machine static and dynamic pressure work piece axle construction

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Application Number Priority Date Filing Date Title
CN201621214065.7U CN206140292U (en) 2016-11-07 2016-11-07 Grinding machine static and dynamic pressure work piece axle construction

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109531333A (en) * 2018-12-29 2019-03-29 衡山齿轮有限责任公司 A kind of edging head with feed function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109531333A (en) * 2018-12-29 2019-03-29 衡山齿轮有限责任公司 A kind of edging head with feed function

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