CN206123061U - Automatic kludge is worn to take by fastener - Google Patents

Automatic kludge is worn to take by fastener Download PDF

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Publication number
CN206123061U
CN206123061U CN201621038542.9U CN201621038542U CN206123061U CN 206123061 U CN206123061 U CN 206123061U CN 201621038542 U CN201621038542 U CN 201621038542U CN 206123061 U CN206123061 U CN 206123061U
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fastener
cylinder
ribbon
feeding
driving
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陈明义
李型
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Guangdong Chunteng Industrial Co ltd
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Dongguan City Chunteng Industrial Co Ltd
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Abstract

The utility model relates to an automation equipment technical field especially relates to an automatic kludge is worn to take by fastener, including board and carousel device, the carousel device sets up in the upper end of board, enclosing in proper order all around of carousel device be equipped with meshbelt loading attachment, fastener loading attachment, fastener band device, the car and be used for the material feeding unit for the car loading and unloading material of knoing of knoing, the utility model discloses a full automatization carries out the assembly processing, avoids appearing phenomenons such as misloading, neglected loading, and a workman can be responsible for multiple devices, reduces artifical the input, reduces the cost of labor, moreover the utility model discloses equipment is small, sparingly puts the space.

Description

一种扣件穿带自动组装机A fastener threading automatic assembly machine

技术领域technical field

本实用新型涉及自动化设备技术领域,尤其涉及一种扣件穿带自动组装机。The utility model relates to the technical field of automation equipment, in particular to an automatic belt threading assembly machine for fasteners.

背景技术Background technique

现在,大多数的制造企业都采用了流水线的进行生产,例如其背包上广泛使用的扣件穿带组装一般需要经过织带上料、织带裁料、扣件上料、扣件定位、针车针缝打结及成品卸料等,这种多工序的流水线作业大部分采用人工作业,这种人机作业结合的加工工序存在以下几个缺点:1. 完成一个扣件穿带组装工序需要若干名工人互相配合才能完成,人工投入大,增加了生产成本 ;2. 流水线的数量会受到厂房空间大小的制约,占地面积较大;3. 由于是人工进行组装,容易出现错装、漏装等现象,大大提高了产品的不良率,增加了生产成本。Now, most manufacturing companies have adopted the assembly line for production. For example, the widely used fastener belt assembly on their backpacks generally needs to go through webbing feeding, webbing cutting, fastener feeding, fastener positioning, sewing needles, etc. Seam knotting and finished product unloading, etc. Most of this multi-process assembly line operation is manual operation. This kind of man-machine operation combined processing process has the following disadvantages: 1. It takes several times to complete a fastener threading assembly process. It can only be completed by the cooperation of several workers, and the labor input is large, which increases the production cost; 2. The number of assembly lines will be restricted by the size of the factory building, and the floor space is relatively large; 3. Since it is assembled manually, it is easy to have wrong or missing installation And other phenomena, greatly improving the defective rate of the product, increasing the production cost.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术的不足提供一种扣件穿带自动组装机,本实用新型采用全自动化进行组装加工,避免了出现错装、漏装等现象,一名工人可负责多台设备,减少人工投入,降低人工成本,而且本实用新型的设备占地面积小,节省空间。The purpose of this utility model is to provide an automatic assembly machine for fasteners threading in view of the deficiencies in the prior art. One set of equipment reduces labor input and labor costs, and the equipment of the utility model occupies a small area and saves space.

为实现上述目的,一种扣件穿带自动组装机,包括机台与转盘装置,所述转盘装置设置于机台的上端,所述转盘装置的四周依次围设有织带上料装置、扣件上料装置、扣件包带装置、打结车及用于给打结车上料的送料装置,还包括用于卸出打结车的物料的卸料装置。In order to achieve the above object, an automatic belt threading assembly machine for fasteners includes a machine table and a turntable device, the turntable device is arranged on the upper end of the machine table, and a webbing feeding device, a fastener The feeding device, the fastener wrapping device, the knotting car and the feeding device for loading the knotting car also include the unloading device for unloading the materials of the knotting car.

作为优选,所述转盘装置包括转盘与驱动转盘转动的转动机构,所述转盘上设置有用于放置织带和扣件的安装座。Preferably, the turntable device includes a turntable and a rotating mechanism that drives the turntable to rotate, and the turntable is provided with a mount for placing the webbing and the fastener.

作为优选,所述织带上料装置包括织带进料通道,所述织带进料通道设置有用于传送织带的传动机构,所述织带进料通道的进料口设置有织带转盘架,所述织带进料通道的出料口设置有切料机构,所述切料机构的上方设置有织带夹取机构。Preferably, the webbing feeding device includes a webbing feeding channel, the webbing feeding channel is provided with a transmission mechanism for conveying webbing, the feeding port of the webbing feeding channel is provided with a webbing turntable frame, and the webbing feeding channel A material cutting mechanism is provided at the discharge port of the material channel, and a webbing clamping mechanism is provided above the material cutting mechanism.

作为优选,所述传动机构包括电机,所述电机的电机轴套设有主动轮,所述主动轮的上方设置有同步轮,所述主动轮与同步轮之间设置用于织带传送的间隔,所述织带进料通道的进料口处还设置有定向导辊组,所述定向导辊组位于织带进料通道和织带转盘架之间,所述定向导辊组包括第一定向导辊和第二定向导辊,所述第二定向导辊设置于第一定向导辊的下方,所述第一定向导辊和所述第二定向导辊之间设置有用于织带传送的间隔,所述切料机构包括基座,所述基座设置有织带放置台,所述基座与织带进料通道之间设置有间隔,所述间隔内设置有切刀机构,所述切刀机构包括切刀和驱动切刀进行切料动作的第一气缸,所述第一气缸的活塞杆与切刀的刀架固定连接,所述织带放置台处设置有压料机构,所述压料机构包括第一固定板和驱动第一固定板纵向位移的第二气缸,所述第二气缸的活塞杆与第一固定板固定连接,所述第一固定板固定设置有压料柄,所述织带夹取机构包括第二固定板和驱动第二固定板横向位移的伺服马达,所述第二固定板滑动连接有连接座,所述连接座设置有第一机械手、驱动连接座进行上下移动的第四气缸和驱动第一机械手转动的第五气缸,所述第一机械手包括固定座和与所述固定座固定连接的夹手部,所述固定座设置有连接轴,所述连接轴通过轴承与连接座可转动连接,所述连接轴套设有第一齿轮,所述第五气缸的活塞杆连接有第一齿条,所述第一齿条和第一齿轮啮合。Preferably, the transmission mechanism includes a motor, the motor shaft sleeve of the motor is provided with a driving wheel, a synchronous wheel is arranged above the driving wheel, and a space for webbing transmission is provided between the driving wheel and the synchronous wheel, The feeding port of the webbing feed channel is also provided with a group of directional guide rollers, which is located between the webbing feed channel and the webbing turntable frame, and the group of directional guide rollers includes a first directional guide roller and a The second directional guide roller, the second directional guide roller is arranged below the first directional guide roller, and a space for webbing transmission is arranged between the first directional guide roller and the second directional guide roller, and the The material cutting mechanism comprises a base, and the base is provided with a webbing placement platform, and a space is provided between the base and the webbing feeding channel, and a cutting knife mechanism is arranged in the space, and the cutting knife mechanism includes a cutting knife and the first cylinder that drives the cutter to perform the material cutting action, the piston rod of the first cylinder is fixedly connected with the knife rest of the cutter, and the ribbon placement platform is provided with a pressing mechanism, and the pressing mechanism includes a first A fixed plate and a second cylinder that drives the longitudinal displacement of the first fixed plate, the piston rod of the second cylinder is fixedly connected with the first fixed plate, the first fixed plate is fixedly provided with a pressing handle, and the ribbon clamping mechanism It includes a second fixed plate and a servo motor that drives the lateral displacement of the second fixed plate, the second fixed plate is slidably connected with a connecting seat, and the connecting seat is provided with a first manipulator, a fourth cylinder that drives the connecting seat to move up and down, and The fifth air cylinder that drives the first manipulator to rotate. The first manipulator includes a fixed base and a clamping hand fixedly connected with the fixed base. Rotationally connected, the connecting sleeve is provided with a first gear, the piston rod of the fifth cylinder is connected with a first rack, and the first rack is meshed with the first gear.

作为优选,所述扣件上料装置包括扣件进料通道,所述扣件进料通道的进料口设置有第一振动盘,所述扣件进料通道的出料口设置有扣件翻转机构,还包括用于对扣件进料通道中的物料进行定向的振动器,所述扣件翻转机构的上方设置有扣件夹取机构,所述扣件夹取机构包括第一固定块和驱动第一固定块横向位移的第六气缸,所述第一固定块设置有第二机械手和驱动第二机械手上下位移的第七气缸,所述扣件翻转机构包括第二固定块和穿过第二固定块的铰接轴,所述铰接轴通过轴承与第二固定块连接,所述铰接轴的一端连接有气动夹手,所述铰接轴的另一端设置有第二齿轮,所述第二齿轮啮合有第二齿条,还包括用于驱动第二齿条的第十五气缸及用于驱动气动夹手的第十六气缸。Preferably, the fastener feeding device includes a fastener feeding channel, the inlet of the fastener feeding channel is provided with a first vibrating plate, and the outlet of the fastener feeding channel is provided with a fastener The overturning mechanism also includes a vibrator for orienting the materials in the fastener feeding channel, a fastener clamping mechanism is arranged above the fastener overturning mechanism, and the fastener clamping mechanism includes a first fixed block and the sixth cylinder that drives the lateral displacement of the first fixed block. The first fixed block is provided with a second manipulator and a seventh cylinder that drives the second manipulator to move up and down. The fastener turning mechanism includes the second fixed block and the The articulated shaft of the second fixed block, the articulated shaft is connected with the second fixed block through a bearing, one end of the articulated shaft is connected with a pneumatic gripper, the other end of the articulated shaft is provided with a second gear, the second The gear meshes with the second rack, and also includes a fifteenth air cylinder for driving the second rack and a sixteenth air cylinder for driving the pneumatic gripper.

作为优选,所述扣件包带装置包括支架,所述支架设置有用于压住扣件的压料机构,所述支架的下方设置有用于将织带顶起的顶料机构,所述支架还设置有用于将织带包覆扣件的包带机构,所述压料机构包括第三固定块和驱动第三固定块上下移动的第八气缸,所述第三固定块设置有用于压住扣件的压杆,所述顶料机构包括顶料杆和驱动顶料杆上下位移的第九气缸,所述包带机构包括第十气缸,所述第十气缸的活塞杆固定连接有抵压板。Preferably, the fastener wrapping device includes a bracket, and the bracket is provided with a pressing mechanism for pressing the fastener, and a material jacking mechanism for lifting the webbing is provided under the bracket, and the bracket is also provided with There is a wrapping mechanism for wrapping the webbing on the fastener, and the pressing mechanism includes a third fixed block and an eighth cylinder that drives the third fixed block to move up and down, and the third fixed block is provided with a button for pressing the fastener. Press rod, the ejector mechanism includes a ejector rod and a ninth cylinder that drives the ejector rod to move up and down, and the strapping mechanism includes a tenth cylinder, and the piston rod of the tenth cylinder is fixedly connected with a pressure plate.

作为优选,所述送料装置包括与机台固定连接的支撑座,所述支撑座横向滑动连接有第一滑座及用于驱动第一滑座移动的第十一气缸,所述第一滑座连接有垂直调节机构,所述垂直调节机构连接有纵向伸缩机构,所述纵向伸缩机构连接有用于夹取物料的爪手机构。Preferably, the feeding device includes a support seat fixedly connected to the machine table, and the support seat is laterally slidably connected with a first sliding seat and an eleventh cylinder for driving the first sliding seat to move, and the first sliding seat A vertical adjustment mechanism is connected, and the vertical adjustment mechanism is connected with a longitudinal telescopic mechanism, and the longitudinal telescopic mechanism is connected with a gripper mechanism for clamping materials.

作为优选,所述垂直调节机构包括与第一滑座滑动连接的第二滑座,以及用于驱动第二滑座垂直移动的第十二气缸。Preferably, the vertical adjustment mechanism includes a second sliding seat slidingly connected with the first sliding seat, and a twelfth air cylinder for driving the second sliding seat to move vertically.

作为优选,所述纵向伸缩机构包括与第二滑座滑动连接的第三滑座,以及用于驱动第三滑座纵向移动的第十三气缸;所述爪手机构包括用于夹取物料的第三机械手和用于驱动第三机械手的第十四气缸。Preferably, the longitudinal telescopic mechanism includes a third sliding seat that is slidably connected to the second sliding seat, and a thirteenth air cylinder for driving the third sliding seat to move longitudinally; the gripper mechanism includes a The third manipulator and the fourteenth cylinder for driving the third manipulator.

作为优选,所述卸料装置包括与打结车连接的第四固定块,所述第四固定块连接有用于推出打结物料的第十七气缸。Preferably, the unloading device includes a fourth fixed block connected with the knotting vehicle, and the fourth fixed block is connected with a seventeenth cylinder for pushing out knotted materials.

本实用新型的有益效果:一种扣件穿带自动组装机,包括机台与转盘装置,所述转盘装置设置于机台的上端,所述转盘装置的四周依次围设有织带上料装置、扣件上料装置、扣件包带装置、打结车及用于给打结车上料的送料装置,还包括用于卸出打结车的物料的卸料装置,本实用新型采用全自动化进行组装加工,避免出现错装、漏装等现象,一名工人可负责多台设备,减少人工投入,降低人工成本,而且本实用新型设备体积小,节省摆放空间。Beneficial effects of the utility model: an automatic belt threading assembly machine for fasteners, including a machine table and a turntable device, the turntable device is arranged on the upper end of the machine table, and the circumference of the turntable device is successively provided with ribbon feeding devices, The fastener feeding device, the fastener wrapping device, the knotting car and the feeding device for loading the knotting car also include the unloading device for unloading the material from the knotting car. The utility model adopts a fully automatic Carry out assembly and processing to avoid wrong installation, missing installation, etc. One worker can be responsible for multiple devices, reducing labor input and labor costs, and the utility model is small in size and saves placement space.

附图说明Description of drawings

图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.

图2为本实用新型的另一视角立体图。Fig. 2 is another perspective view of the utility model.

图3为本实用新型织带上料装置的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of the webbing feeding device of the present invention.

图4为本实用新型织带进料通道的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the ribbon feeding channel of the utility model.

图5为本实用新型切料机构的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the material cutting mechanism of the present invention.

图6为本实用新型织带夹取机构的结构示意图。Fig. 6 is a structural schematic diagram of the ribbon clamping mechanism of the present invention.

图7为本实用新型扣件上料装置的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the fastener feeding device of the present invention.

图8为本实用新型扣件上料装置的另一视角结构示意图。Fig. 8 is a structural schematic diagram of another viewing angle of the fastener feeding device of the present invention.

图9为本实用新型扣件夹取机构的立体结构示意图。Fig. 9 is a three-dimensional structural schematic diagram of the fastener clamping mechanism of the present invention.

图10为本实用新型扣件包带装置的结构示意图。Fig. 10 is a structural schematic diagram of the fastener wrapping device of the present invention.

图11为本实用新型送料装置的立体结构示意图。Fig. 11 is a schematic diagram of the three-dimensional structure of the feeding device of the present invention.

图12为本实用新型的卸料装置连接打结车的结构示意图。Fig. 12 is a structural schematic diagram of the unloading device of the present invention connected to the knotting vehicle.

附图标记为:The reference signs are:

1—织带上料装置1—ribbon feeding device

11—织带进料通道 12—传动机构11—ribbon feeding channel 12—transmission mechanism

121—电机 122—主动轮121—Motor 122—Drive wheel

123—同步轮 13—织带转盘架123—synchronous wheel 13—ribbon turntable frame

14—切料机构 141—基座14—cutting mechanism 141—base

142—织带放置台 143—切刀142—ribbon placing table 143—cutter

144—第一气缸 145—第一固定板144—the first cylinder 145—the first fixed plate

146—第二气缸 147—压料柄146—the second cylinder 147—press material handle

15—织带夹取机构15—ribbon clamping mechanism

151—第二固定板 152—伺服马达151—Second fixed plate 152—Servo motor

153—第一机械手 1531—固定座153—the first manipulator 1531—fixed seat

1532—夹手部 1533—第一齿轮1532—Hand grip 1533—First gear

154—第四气缸 155—第五气缸154—the fourth cylinder 155—the fifth cylinder

1551—第一齿条 156--连接座1551—the first rack 156—connecting seat

16—导辊组16—guide roller set

161—第一定向导辊 162—第二定向导辊161—the first orientation guide roller 162—the second orientation guide roller

2—扣件上料装置2—Fastener feeding device

211—扣件进料通道211—feed channel for fasteners

212—第一振动盘212—the first vibration plate

214—扣件夹取机构 2141—第一固定块214—fastener clamping mechanism 2141—the first fixed block

2142—第六气缸 2143—第二机械手2142—the sixth cylinder 2143—the second manipulator

2144—第七气缸 22—扣件翻转机构2144—the seventh cylinder 22—fastener turning mechanism

221--第二固定块 222—气动夹手221—the second fixed block 222—pneumatic gripper

223--铰接轴 224—第二齿轮223—hinge shaft 224—second gear

225—第二齿条 226—第十五气缸225—the second rack 226—the fifteenth cylinder

227—第十六气缸227—the sixteenth cylinder

23—振动器23—Vibrator

3—扣件包带装置3—Fastener wrapping device

321—支架 322—第三固定块321—Bracket 322—The third fixed block

323—第八气缸 324—压杆323—eighth cylinder 324—pressure rod

325—顶料杆 326—第九气缸325—Ejector rod 326—Ninth cylinder

327—第十气缸 328—抵压板327—the tenth cylinder 328—resistance plate

4--打结车4--knotted car

5—送料装置5—feeding device

51--支撑座 52--第一滑座51--support seat 52--the first sliding seat

53--第十一气缸 54--垂直调节机构53--Eleventh cylinder 54--Vertical adjustment mechanism

541--第二滑座 542—第十二气缸541--the second sliding seat 542--the twelfth cylinder

55--纵向伸缩机构 551—第三滑座55--longitudinal telescopic mechanism 551--the third sliding seat

552—第十三气缸 56—爪手机构552—the thirteenth cylinder 56—claw hand mechanism

561—第三机械手 562—第十四气缸561—the third manipulator 562—the fourteenth cylinder

6—转盘6—Turntable

7--卸料装置7--Unloading device

71--第四固定块 72--第十七气缸。71--the fourth fixed block 72--the seventeenth cylinder.

具体实施方式detailed description

下面结合附图以及具体实施方式对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1至图12示,一种扣件穿带自动组装机,包括机台与转盘装置,所述转盘装置设置于机台的上端,所述转盘装置的四周依次围设有织带上料装置1、扣件上料装置2、扣件包带装置3、打结车4及用于给打结车4上料的送料装置5,还包括用于卸出打结车4的物料的卸料装置7。As shown in Figures 1 to 12, an automatic assembly machine for threading fasteners, including a machine table and a turntable device, the turntable device is arranged on the upper end of the machine table, and a webbing feeding device is arranged around the turntable device in turn 1. The fastener feeding device 2, the fastener strapping device 3, the knotting vehicle 4 and the feeding device 5 for feeding the knotting vehicle 4, also includes the unloading for discharging the material of the knotting vehicle 4 device7.

本实施例采用全自动化进行组装加工,避免出现错装、漏装等现象,一名工人可负责多台设备,减少人工投入,降低人工成本,而且本实用新型设备体积小,节省摆放空间,不受厂房空间大小的制约。This embodiment adopts fully automated assembly and processing to avoid the phenomenon of wrong installation and missing installation. One worker can be responsible for multiple equipment, reducing labor input and labor cost. Moreover, the equipment of the utility model is small in size and saves placement space. It is not restricted by the size of the workshop space.

本实施例中,所述转盘装置包括转盘6与驱动转盘转动的转动机构,所述转盘6上设置有用于放置织带和扣件的安装座,所述转动机构为伺服电机,工作时,利用伺服电机驱动转盘6转动。所述安装座一般为沿着转盘6的圆盘分布若干个,所述安装座的作用在于放置裁切好的织带,以及将扣件通过上料至织带的包覆位置。本自动组装机的工作原理是:织带放卷后由织带上料装置1进行裁切上料至安装座,然后在转盘6的旋转作用下,安装座依旋转至扣件上料装置2,将扣件上料至安装座,也就是将扣件放于织带上方;再由扣件包带装置3将织带的端部抵入扣件的包覆孔,使织带将扣件缠绕包覆,然后由送料装置5将缠绕有扣件的织带上料至打结车4,由打结车4对其进行车缝固定,最后由卸料装置7对完成组装的物料进行卸料即可。In this embodiment, the turntable device includes a turntable 6 and a rotating mechanism that drives the turntable to rotate. The turntable 6 is provided with a mounting seat for placing ribbons and fasteners. The turntable is a servo motor. The motor drives the turntable 6 to rotate. Generally, several installation seats are distributed along the disc of the turntable 6, and the function of the installation seats is to place the cut webbing, and feed the fastener to the coating position of the webbing. The working principle of this automatic assembly machine is: after the webbing is unrolled, the webbing feeding device 1 cuts and feeds it to the mounting seat, and then under the rotation of the turntable 6, the mounting seat rotates to the fastener feeding device 2, and the The fastener is fed to the mounting seat, that is, the fastener is placed above the webbing; then the end of the webbing is pushed into the covering hole of the fastener by the fastener wrapping device 3, so that the webbing wraps the fastener and wraps it, and then The webbing wrapped with fasteners is fed to the knotting car 4 by the feeding device 5, and is sewn and fixed by the knotting car 4, and finally the assembled materials are unloaded by the unloading device 7.

如图3至图6所示,所述织带上料装置1包括织带进料通道11,所述织带进料通道11设置有用于传送织带的传动机构12,所述织带进料通道11的进料口设置有织带转盘架13,所述织带进料通道11的出料口设置有切料机构14,所述切料机构14的上方设置有织带夹取机构15,所述传动机构12包括电机121,所述电机121的电机轴套设有主动轮122,所述主动轮122的上方设置有同步轮123,所述主动轮122与同步轮123之间设置用于织带传送的间隔,所述织带进料通道11的进料口处还设置有定向导辊组16,所述定向导辊组16位于织带进料通道11和织带转盘架13之间,所述定向导辊组16包括第一定向导辊161和第二定向导辊162,所述第二定向导辊162设置于第一定向导辊161的下方,所述第一定向导辊161和所述第二定向导辊162之间设置有用于织带传送的间隔,所述切料机构14包括基座141,所述基座141设置有织带放置台142,所述基座141与织带进料通道11之间设置有间隔,所述间隔内设置有切刀机构,所述切刀机构包括切刀143和驱动切刀143进行切料动作的第一气缸144,所述第一气缸144的活塞杆与切刀143的刀架固定连接,所述织带放置台142处设置有压料机构,所述压料机构包括第一固定板145和驱动第一固定板145纵向位移的第二气缸146,所述第二气缸146的活塞杆与第一固定板145固定连接,所述第一固定板145固定设置有压料柄147,所述织带夹取机构15包括第二固定板151和驱动第二固定板151横向位移的伺服马达152,所述第二固定板151滑动连接有连接座156,所述连接座156设置有第一机械手153、驱动连接座156进行上下移动的第四气缸154和驱动第一机械手153转动的第五气缸155,所述第一机械手153包括固定座1531和与所述固定座1531固定连接的夹手部1532,所述固定座1531设置有连接轴,所述连接轴通过轴承与连接座156可转动连接,所述连接轴套设有第一齿轮1533,所述第五气缸155的活塞杆连接有第一齿条1551,所述第一齿条1551和第一齿轮1533啮合,本实施例织带转盘架13通过织带进料通道11进料至织带放置台142处,伺服马达152驱动第一机械手153位移至织带放置台142的上方,第四气缸154驱动第一机械手153下移将织带夹起,进行第一次夹料,伺服马达152再驱动第一机械手153移动至转盘6处,第一机械手153将织带放置安装座上,安装座设置有压住织带的结构,压住织带后,第一机械手153再次夹住织带的另一头,第五气缸155再驱动第一机械手153转动,实现转带动作,伺服马达152用于控制织带长度,伺服马达152驱动第一机械手153位移距离等于所需要截取织带的长度。As shown in Figures 3 to 6, the webbing feeding device 1 includes a webbing feeding channel 11, and the webbing feeding channel 11 is provided with a transmission mechanism 12 for conveying webbing, and the feeding of the webbing feeding channel 11 Ribbon turntable rack 13 is arranged at the opening, and a material cutting mechanism 14 is arranged at the outlet of said ribbon feeding channel 11, and a ribbon clamping mechanism 15 is arranged above said material cutting mechanism 14, and said transmission mechanism 12 includes a motor 121 , the motor shaft sleeve of the motor 121 is provided with a driving wheel 122, a synchronous wheel 123 is arranged above the driving wheel 122, and a space for webbing transmission is set between the driving wheel 122 and the synchronizing wheel 123, and the webbing The feeding port of feed channel 11 is also provided with directional guide roller group 16, and described directional guide roller group 16 is positioned between webbing feed channel 11 and webbing turntable frame 13, and described directional guide roller group 16 comprises the first fixed guide roller 161 and the second orientation guide roller 162, the second orientation guide roller 162 is arranged below the first orientation guide roller 161, and is arranged between the first orientation guide roller 161 and the second orientation guide roller 162 There is a space for webbing transmission, and the cutting mechanism 14 includes a base 141, and the base 141 is provided with a webbing placement table 142, and a space is provided between the base 141 and the webbing feeding channel 11, and the space A cutter mechanism is provided inside, and the cutter mechanism includes a cutter 143 and a first cylinder 144 that drives the cutter 143 to perform material cutting. The piston rod of the first cylinder 144 is fixedly connected to the knife rest of the cutter 143, The webbing placing platform 142 is provided with a pressing mechanism, and the pressing mechanism includes a first fixed plate 145 and a second cylinder 146 that drives the longitudinal displacement of the first fixed plate 145, and the piston rod of the second cylinder 146 is in contact with the first A fixed plate 145 is fixedly connected, the first fixed plate 145 is fixedly provided with a pressing handle 147, and the ribbon gripping mechanism 15 includes a second fixed plate 151 and a servo motor 152 that drives the lateral displacement of the second fixed plate 151, so The second fixed plate 151 is slidably connected with a connection seat 156, and the connection seat 156 is provided with a first manipulator 153, a fourth cylinder 154 that drives the connection seat 156 to move up and down, and a fifth cylinder 155 that drives the first manipulator 153 to rotate, The first manipulator 153 includes a fixed seat 1531 and a gripper portion 1532 fixedly connected to the fixed seat 1531. The fixed seat 1531 is provided with a connecting shaft, and the connecting shaft is rotatably connected to the connecting seat 156 through a bearing. The connecting sleeve is provided with a first gear 1533, and the piston rod of the fifth cylinder 155 is connected with a first rack 1551, and the first rack 1551 is meshed with the first gear 1533. In this embodiment, the ribbon turntable frame 13 passes The webbing feeding channel 11 feeds materials to the webbing placing table 142, the servo motor 152 drives the first manipulator 153 to move to the top of the webbing placing table 142, and the fourth cylinder 154 drives the first manipulator 153 to move down to clamp the webbing for the first For the second clamping, the servo motor 152 drives the first manipulator again 153 moves to the turntable 6, the first manipulator 153 places the webbing on the mounting seat, and the mounting seat is provided with a structure that presses the webbing. Drive the first manipulator 153 to rotate to realize the action of turning the belt. The servo motor 152 is used to control the length of the webbing. The servo motor 152 drives the displacement distance of the first manipulator 153 to be equal to the length of the webbing to be cut.

如图7至图9所示,所述扣件上料装置2包括扣件进料通道211,所述扣件进料通道211的进料口设置有第一振动盘212,所述扣件进料通道211的出料口设置有扣件翻转机构22,还包括用于对扣件进料通道211中的物料进行定向的振动器23,所述扣件翻转机构22的上方设置有扣件夹取机构214,所述扣件夹取机构214包括第一固定块2141和驱动第一固定块2141横向位移的第六气缸2142,所述第一固定块2141设置有第二机械手2143和驱动第二机械手2143上下位移的第七气缸2144,所述扣件翻转机构22包括第二固定块221和穿过第二固定块221的铰接轴223,所述铰接轴223通过轴承与第二固定块221连接,所述铰接轴223的一端连接有气动夹手222,所述铰接轴223的另一端设置有第二齿轮224,所述第二齿轮224啮合有第二齿条225,还包括用于驱动第二齿条225的第十五气缸226及用于驱动气动夹手222的第十六气缸227,扣件从第一振动盘212出料进入到扣件进料通道211内,在进料通道211中由振动器23进行扣件的定向,使扣件能够以正确的方向进行有序排列,然后,扣件从进料通道211的出口进入扣件翻转机构22,也就是扣件进入到气动夹手222中,第十六气缸227驱动气动夹手222夹住扣件,第十五气缸226驱动第二齿条225,使铰接轴223旋转,从而使气动夹手222随之进行翻转,在本技术方案中,气动夹手222的旋转角度为90度,即可使水平进料的扣件竖立,随后通过扣件夹取机构214将扣件夹送至转盘6的安装座上,本实用新型全自动化进行扣件上料动作,减少人工投入,降低生产成本,加快上料进度,提高生产效率,第七气缸2144驱动第二机械手2143向下运动,将气动夹手222上的扣件夹起,第六气缸2142再驱动第二机械手2143横向位移,将将扣件夹送至转盘6的安装座上。As shown in Figures 7 to 9, the fastener feeding device 2 includes a fastener feeding channel 211, the feeding port of the fastener feeding channel 211 is provided with a first vibrating plate 212, and the fastener feeding The outlet of the material channel 211 is provided with a fastener turning mechanism 22, and also includes a vibrator 23 for orienting the materials in the fastener feeding channel 211, and a fastener clip is arranged above the fastener turning mechanism 22. Take mechanism 214, described fastener gripping mechanism 214 comprises first fixed block 2141 and the sixth air cylinder 2142 that drives first fixed block 2141 lateral displacement, and described first fixed block 2141 is provided with second manipulator 2143 and drives second The seventh cylinder 2144 of the manipulator 2143 moving up and down, the fastener turning mechanism 22 includes the second fixed block 221 and the hinge shaft 223 passing through the second fixed block 221, and the hinge shaft 223 is connected with the second fixed block 221 through a bearing , one end of the hinged shaft 223 is connected with a pneumatic gripper 222, the other end of the hinged shaft 223 is provided with a second gear 224, and the second gear 224 is engaged with a second rack 225, and also includes a gear for driving the first The fifteenth cylinder 226 of the two racks 225 and the sixteenth cylinder 227 for driving the pneumatic gripper 222, the fastener is discharged from the first vibrating plate 212 into the fastener feed channel 211, in the feed channel 211 The fasteners are oriented by the vibrator 23, so that the fasteners can be arranged in an orderly manner in the correct direction, and then the fasteners enter the fastener turning mechanism 22 from the outlet of the feed channel 211, that is, the fasteners enter the pneumatic clamp In the hand 222, the sixteenth cylinder 227 drives the pneumatic gripper 222 to clamp the fastener, and the fifteenth cylinder 226 drives the second rack 225 to rotate the hinge shaft 223, so that the pneumatic gripper 222 is turned over accordingly. In the technical solution, the rotation angle of the pneumatic gripper 222 is 90 degrees, so that the horizontally fed fasteners can be erected, and then the fasteners are clamped to the mounting seat of the turntable 6 by the fastener clamping mechanism 214. The utility model The fastener loading action is fully automated, reducing labor input, reducing production costs, speeding up the loading progress, and improving production efficiency. The seventh cylinder 2144 drives the second manipulator 2143 to move downward to clamp the fasteners on the pneumatic gripper 222 , the sixth cylinder 2142 drives the second manipulator 2143 to move laterally, and clamps the fastener to the mounting seat of the turntable 6 .

如图10所示,所述扣件包带装置3包括支架321,所述支架321设置有用于压住扣件的压料机构,所述支架321的下方设置有用于将织带顶起的顶料机构,所述支架321还设置有用于将织带包覆扣件的包带机构,所述压料机构包括第三固定块322和驱动第三固定块322上下移动的第八气缸323,所述第三固定块322设置有用于压住扣件的压杆324,所述顶料机构包括顶料杆325和驱动顶料杆325上下位移的第九气缸326,所述包带机构包括第十气缸327,所述第十气缸327的活塞杆固定连接有抵压板328,扣件包带装置3的作用是将织带穿过扣件,使扣件吊挂在织带上,扣件放置在转盘6的安装座上时,安装座上已经放置好了织带,扣件放置在织带的表面,第三固定块322驱动压杆324下移压住扣件,第九气缸326驱动顶料杆325向上移动将织带的一端顶起,第十气缸327驱动抵压板328横向移动将织带被顶料杆325顶起的一端穿过扣件,实现扣件吊挂在织带上。As shown in Figure 10, the fastener wrapping device 3 includes a bracket 321, the bracket 321 is provided with a pressing mechanism for pressing the fastener, and the bottom of the bracket 321 is provided with a top material for lifting the webbing mechanism, the bracket 321 is also provided with a wrapping mechanism for wrapping the webbing on the fastener, and the pressing mechanism includes a third fixed block 322 and an eighth cylinder 323 that drives the third fixed block 322 to move up and down. The three fixed blocks 322 are provided with pressing rods 324 for pressing the fasteners, the ejector mechanism includes a ejector rod 325 and the ninth cylinder 326 that drives the ejector rod 325 to move up and down, and the strapping mechanism includes a tenth cylinder 327 , the piston rod of the tenth cylinder 327 is fixedly connected with a pressure plate 328, the function of the fastener wrapping device 3 is to pass the ribbon through the fastener, so that the fastener is hung on the ribbon, and the fastener is placed on the installation of the turntable 6. When on the seat, the webbing has been placed on the mounting seat, the fastener is placed on the surface of the webbing, the third fixed block 322 drives the pressing rod 324 to move down to press the fastener, and the ninth cylinder 326 drives the ejector rod 325 to move upward to push the webbing The tenth cylinder 327 drives the pressing plate 328 to move laterally to pass the end of the webbing lifted up by the ejector rod 325 through the fastener, so that the fastener is hung on the webbing.

如图11所示,所述送料装置5包括与机台固定连接的支撑座51,所述支撑座横向滑动连接有第一滑座52及用于驱动第一滑座52移动的第十一气缸53,所述第一滑座52连接有垂直调节机构54,所述垂直调节机构54连接有纵向伸缩机构55,所述纵向伸缩机构55连接有用于夹取物料的爪手机构56;进一步的,所述垂直调节机构54包括与第一滑座52滑动连接的第二滑座541,以及用于驱动第二滑座541垂直移动的第十二气缸542;所述纵向伸缩机构55包括与第二滑座541滑动连接的第三滑座551,以及用于驱动第三滑座551纵向移动的第十三气缸552;所述爪手机构56包括用于夹取物料的第三机械手561和用于驱动第三机械手561的第十四气缸562。本送料装置5的工作原理是:当织带和扣件经织带上料装置1、扣件上料装置2和扣件包带装置3进行组装完成后固定于安装座中,当安装座随着转盘旋转至打结车4对应的工位时,第十一气缸53驱动第一滑座52移动,同时,垂直调节机构54对爪手机构56的高度进行调节,然后纵向伸缩机构55的第十三气缸552驱动第三滑座551,使爪手机构56夹持住安装台上已组装的物料;并将物料按相同原理装入打结车4,打结车4对组装的物料进行打结,也就是将织带进行针织封闭,将扣件锁于织带环中,完成打结工序。需要强调的是:本送料装置5也可以兼做上料工序,当完成打结工序后,所述纵向伸缩机构55的第十三气缸552再次驱动第三滑座551移动,使爪手机构56伸入打结车4的加工工位中,将打结完成的成品夹持住,然后利用纵向伸缩机构55卸出成品。完成卸料后,继续循环进行下一组装物料的打结工序;同样可以实现,在此不再一一例举。As shown in Figure 11, the feeding device 5 includes a support seat 51 fixedly connected to the machine table, and the support seat is horizontally slidably connected with a first slide seat 52 and an eleventh cylinder for driving the first slide seat 52 to move. 53, the first sliding seat 52 is connected with a vertical adjustment mechanism 54, the vertical adjustment mechanism 54 is connected with a longitudinal telescopic mechanism 55, and the longitudinal telescopic mechanism 55 is connected with a gripper mechanism 56 for clamping materials; further, The vertical adjustment mechanism 54 includes a second sliding seat 541 that is slidably connected with the first sliding seat 52, and a twelfth cylinder 542 for driving the second sliding seat 541 to move vertically; The third sliding seat 551 slidably connected to the sliding seat 541, and the thirteenth air cylinder 552 for driving the third sliding seat 551 to move longitudinally; The fourteenth air cylinder 562 of the third manipulator 561 is driven. The working principle of this feeding device 5 is: when the webbing and the fastener are assembled by the webbing feeding device 1, the fastener feeding device 2 and the fastener wrapping device 3, they are fixed in the mounting seat. When rotating to the station corresponding to the knotting car 4, the eleventh cylinder 53 drives the first sliding seat 52 to move. The cylinder 552 drives the third sliding seat 551, so that the gripper mechanism 56 clamps the assembled materials on the installation platform; and the materials are loaded into the knotting car 4 according to the same principle, and the knotting car 4 knots the assembled materials, That is to knit and close the webbing, lock the fastener in the webbing ring, and complete the knotting process. It should be emphasized that the feeding device 5 can also be used as a feeding process. After the knotting process is completed, the thirteenth cylinder 552 of the longitudinal telescopic mechanism 55 drives the third sliding seat 551 to move again, so that the gripper mechanism 56 Stretch in the processing station of knotting car 4, the finished product that knotting is completed is clamped, utilizes vertical telescopic mechanism 55 to unload finished product then. After the unloading is completed, continue to circulate and carry out the knotting process of the next assembled material; the same can be realized, and no more examples will be given here.

如图12所示,本技术方案中,所述卸料装置7包括与打结车4连接的第四固定块71,所述第四固定块71连接有用于推出打结物料的第十七气缸72;当打结车4对组装好的扣件织带进行车缝打结后,第十七气缸72作出推料动作,将车缝打结好的扣件织带从打结车4推出,完成卸料。As shown in Figure 12, in this technical solution, the unloading device 7 includes a fourth fixed block 71 connected with the knotting car 4, and the fourth fixed block 71 is connected with a seventeenth cylinder for pushing out knotted materials 72; after the knotting car 4 sews and knots the assembled fastener webbing, the seventeenth cylinder 72 makes a push action to push the stitched and knotted fastener webbing out from the knotting car 4 to complete the unloading material.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (10)

1. a kind of fastener threading automatic assembling, including board and rotating-table apparatus, the rotating-table apparatus are arranged at the upper end of board, It is characterized in that:The surrounding of the rotating-table apparatus is enclosed successively and is provided with ribbon feeding device(1), fastener feeding device(2), fastener Band device(3), knotting car(4)And for giving knotting car(4)The pay-off of feeding(5), also include for drawing off knotting car (4)Material device for discharging(7).
2. a kind of fastener threading automatic assembling according to claim 1, it is characterised in that:The rotating-table apparatus include turning Disk(6)And driving rotating disk(6)The rotating mechanism of rotation, the rotating disk(6)On be provided with for placing the installation of ribbon and fastener Seat.
3. a kind of fastener threading automatic assembling according to claim 1, it is characterised in that:The ribbon feeding device (1)Including ribbon feeding-passage(11), the ribbon feeding-passage(11)It is provided with for transmitting the drive mechanism of ribbon(12), The ribbon feeding-passage(11)Charging aperture be provided with ribbon turntable mounting(13), the ribbon feeding-passage(11)Discharging opening It is provided with material cutting mechanism(14), the material cutting mechanism(14)Top be provided with ribbon gripping body(15).
4. a kind of fastener threading automatic assembling according to claim 3, it is characterised in that:The drive mechanism(12)Bag Include motor(121), the motor(121)Motor shaft sleeve be provided with drivewheel(122), the drivewheel(122)Top arrange There is synchronizing wheel(123), the drivewheel(122)With synchronizing wheel(123)Between be provided for ribbon transmission interval, the ribbon Feeding-passage(11)Charging aperture at be additionally provided with orientation guide roller set(16), the orientation guide roller set(16)It is logical positioned at ribbon charging Road(11)With ribbon turntable mounting(13)Between, the orientation guide roller set(16)Including the first orientation deflector roll(161)With the second orientation Deflector roll(162), the second orientation deflector roll(162)It is arranged at the first orientation deflector roll(161)Lower section, it is described first orientation deflector roll (161)With the described second orientation deflector roll(162)Between be provided with for ribbon transmission interval, the material cutting mechanism(14)Including Pedestal(141), the pedestal(141)It is provided with ribbon mounting table(142), the pedestal(141)With ribbon feeding-passage(11) Between be provided with interval, cutter mechanism is provided with the interval, the cutter mechanism includes cutting knife(143)With driving cutting knife (143)Carry out the first cylinder of blank action(144), first cylinder(144)Piston rod and cutting knife(143)Knife rest it is solid It is fixed to connect, the ribbon mounting table(142)Place is provided with feeding pressure mechanism, and the feeding pressure mechanism includes the first fixed plate(145)With Drive the first fixed plate(145)Second cylinder of length travel(146), second cylinder(146)Piston rod and first solid Fixed board(145)It is fixedly connected, first fixed plate(145)It is fixedly installed binder handle(147), the ribbon gripping body (15)Including the second fixed plate(151)With drive the second fixed plate(151)The servo motor of lateral displacement(152), described second Fixed plate(151)Slidably connect connecting seat(156), the connecting seat(156)It is provided with the first mechanical hand(153), drive connect Joint chair(156)The 4th cylinder for moving up and down(154)With drive the first mechanical hand(153)The 5th cylinder for rotating(155), First mechanical hand(153)Including fixed seat(1531)And with the fixed seat(1531)The tong portion being fixedly connected (1532), the fixed seat(1531)Connecting shaft is provided with, the connecting shaft passes through bearing and connecting seat(156)Connection, it is described Connecting bushing is provided with first gear(1533), the 5th cylinder(155)Piston rod be connected with the first tooth bar(1551), it is described First tooth bar(1551)And first gear(1533)Engagement.
5. a kind of fastener threading automatic assembling according to claim 1, it is characterised in that:The fastener feeding device (2)Including fastener feeding-passage(211), the fastener feeding-passage(211)Charging aperture be provided with the first vibrating disk(212), The fastener feeding-passage(211)Discharging opening be provided with fastener tilter structure(22), the feeding device(2)Also include for Contacting piece feeding-passage(211)In the vibrator that is oriented of material(23), the fastener tilter structure(22)Top set It is equipped with fastener gripping body(214), the fastener gripping body(214)Including the first fixed block(2141)Fix with driving first Block(2141)6th cylinder of lateral displacement(2142), first fixed block(2141)It is provided with the second mechanical hand(2143)With Drive the second mechanical hand(2143)7th cylinder of upper and lower displacement(2144), the fastener tilter structure(22)Fix including second Block(221)And jointed shaft(223), the jointed shaft(223)Middle part pass through bearing and the second fixed block(221)Connection, it is described Jointed shaft(223)One end be connected with pneumatic tong(222), the jointed shaft(223)The other end be provided with second gear (224), the second gear(224)It is engaged with the second tooth bar(225), fastener tilter structure(22)Also include for driving second Tooth bar(225)The 15th cylinder(226)And for driving pneumatic tong(222)The 16th cylinder(227).
6. a kind of fastener threading automatic assembling according to claim 1, it is characterised in that:The fastener band device (3)Including support(321), the support(321)It is provided with for pushing down the feeding pressure mechanism of fastener, the support(321)Under Side is provided with for by the material jacking mechanism of ribbon jack-up, the support(321)Be additionally provided with for by ribbon coat fastener bag Band mechanism, the feeding pressure mechanism include the 3rd fixed block(322)With the 3rd fixed block of driving(322)The 8th cylinder for moving up and down (323), the 3rd fixed block(322)It is provided with for pushing down the depression bar of fastener(324), the material jacking mechanism includes ejector beam (325)With driving ejector beam(325)9th cylinder of upper and lower displacement(326), the band mechanism includes the tenth cylinder(327), Tenth cylinder(327)Piston rod be fixedly connected with and compress plate(328).
7. a kind of fastener threading automatic assembling according to claim 1, it is characterised in that:The pay-off(5)Bag Include the support base being fixedly connected with board(51), the support base slides laterally and is connected with first slide(52)And for driving the One slide(52)The 11st mobile cylinder(53), the first slide(52)It is connected with vertically modulating mechanism(54), it is described to hang down Straight governor motion(54)It is connected with longitudinal extension mechanism(55), the longitudinal extension mechanism(55)It is connected with for gripping material Cleft hand mechanism(56).
8. a kind of fastener threading automatic assembling according to claim 7, it is characterised in that:The vertically modulating mechanism (54)Including with first slide(52)The second slide being slidably connected(541), and for driving second slide(541)It is vertical to move The 12nd dynamic cylinder(542).
9. a kind of fastener threading automatic assembling according to claim 8, it is characterised in that:The longitudinal extension mechanism (55)Including with second slide(541)The 3rd slide being slidably connected(551), and for driving the 3rd slide(551)Longitudinal direction The 13rd mobile cylinder(552);The cleft hand mechanism(56)Including for gripping the 3rd mechanical hand of material(561)Be used for Drive the 3rd mechanical hand(561)The 14th cylinder(562).
10. a kind of fastener threading automatic assembling according to any one of claim 1-9, it is characterised in that:The discharging Device(7)Including with knotting car(4)4th fixed block of connection(71), the 4th fixed block(71)It is connected with and beats for releasing 17th cylinder of knot material(72).
CN201621038542.9U 2016-09-06 2016-09-06 Automatic kludge is worn to take by fastener Active CN206123061U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106307927A (en) * 2015-07-10 2017-01-11 东莞市春藤实业有限公司 Fastener tape threading automatic assembly machine
CN107225377A (en) * 2017-06-08 2017-10-03 温州职业技术学院 Double-manipulator collaborative assembly intellectuality work station
CN107717761A (en) * 2017-11-03 2018-02-23 东莞市盛豪机械科技有限公司 Full automatic polishing disk inserts skin machine
CN109048139A (en) * 2018-09-29 2018-12-21 亚洲龙电气股份有限公司 Automobile cage band full-automatic welding machine
CN115365798A (en) * 2022-07-27 2022-11-22 海盐海马五金有限公司 Automatic kludge of channel steel hasp

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106307927A (en) * 2015-07-10 2017-01-11 东莞市春藤实业有限公司 Fastener tape threading automatic assembly machine
CN106307927B (en) * 2015-07-10 2018-07-06 东莞市春藤实业有限公司 A kind of fastener threading automatic assembling
CN107225377A (en) * 2017-06-08 2017-10-03 温州职业技术学院 Double-manipulator collaborative assembly intellectuality work station
CN107717761A (en) * 2017-11-03 2018-02-23 东莞市盛豪机械科技有限公司 Full automatic polishing disk inserts skin machine
CN107717761B (en) * 2017-11-03 2024-05-17 东莞市盛豪机械科技有限公司 Full-automatic polishing disk skin inserting machine
CN109048139A (en) * 2018-09-29 2018-12-21 亚洲龙电气股份有限公司 Automobile cage band full-automatic welding machine
CN115365798A (en) * 2022-07-27 2022-11-22 海盐海马五金有限公司 Automatic kludge of channel steel hasp

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Effective date of registration: 20230228

Address after: 511500 No. 68, Yuantan section, Yinying Road, Yuantan Town, Qingcheng District, Qingyuan City, Guangdong Province

Patentee after: Guangdong chunteng Industrial Co.,Ltd.

Address before: 523925 No.6, 2nd Street, Benggang Industrial Zone, beizhaxifang, Humen Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN CITY CHUNTENG INDUSTRIAL Co.,Ltd.