CN206116301U - Zero disconnected novel intelligent moulded case circuit breaker who lacks looks protect function in area - Google Patents
Zero disconnected novel intelligent moulded case circuit breaker who lacks looks protect function in area Download PDFInfo
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Abstract
本实用新型公开了一种带断零缺相保护功能的新型智能塑壳断路器,包括开关基座和开关盖,所述开关基座内分为三块区域,分别为与主电路连接的强电压区域、安装零序电流互感器和电流互感器的电流信号采集安装区域、电压信号采集的弱电压安装区域,所述强电压区域内安装有触头系统、灭弧系统、接线端子、开关机构和连接在主电路上的三相主电路电流互感器和零序电流互感器;所述电流信号采集安装区域和弱电安装区域的上方设有控制器安装座,本实用新型的弱电控制部分和脱扣器安装在控制器安装座上,所述控制器安装座位于电流信号采集安装区域和电压信号采集的弱电压安装区域的正上方,与强电部分完全隔开,相互之间不存在影响,测量精度更高,安全性能更好。
The utility model discloses a novel intelligent molded case circuit breaker with the function of zero-off, zero-phase and lack-of-phase protection, which comprises a switch base and a switch cover. Voltage area, zero-sequence current transformer and current signal acquisition installation area of current transformer, weak voltage installation area of voltage signal acquisition, the contact system, arc extinguishing system, terminal block and switch mechanism are installed in the strong voltage area and the three-phase main circuit current transformer and zero-sequence current transformer connected on the main circuit; the controller mounting seat is arranged above the current signal acquisition installation area and the weak current installation area, and the weak current control part of the utility model and the disconnector The buckle is installed on the controller installation seat, which is located directly above the current signal acquisition installation area and the voltage signal acquisition weak voltage installation area, completely separated from the strong current part, and has no influence on each other. Higher measurement accuracy and better safety performance.
Description
技术领域technical field
本实用新型涉及一种断路器,具体涉及一种带断零缺相保护功能的新型智能塑壳断路器。The utility model relates to a circuit breaker, in particular to a novel intelligent molded case circuit breaker with the function of zero-break and phase-open protection.
背景技术Background technique
众所周知,任何塑壳断路器都有一个绝缘的塑料外壳,此绝缘外壳把断路器的触头系统以及与其相连的操作机构、过流保护用控制单元等以及其他作为附件的脱扣器和指示用辅助触头、报警触头等都安装并包容在里面,从而使断路器组成一个完整的整体。部分智能塑壳断路器的电气控制部分安装在塑料外壳的内部,如专利号为201110282525.5的中国发明专利所示,其电气控制部分(包括电源模块、充电模块、电压互感器及三个选相用电压互感器、两个主、辅处理器以及显示电路板)均安装在开关盖的背面,在装配时,需要将零部件安装到开关盖背面,再将开关盖装入底座上,无法实现产品的功能模块化,结构较为复杂,安装和调试都较为不方便。并且上述断路器不具有断零缺相保护功能,高低压系统无隔离,安全性能不高,达不到技术与市场的需求。As we all know, any molded case circuit breaker has an insulated plastic case. This insulating case contains the contact system of the circuit breaker, the operating mechanism connected to it, the control unit for overcurrent protection, etc., and other releases and indications as accessories. Auxiliary contacts, alarm contacts, etc. are installed and contained inside, so that the circuit breaker forms a complete whole. The electrical control part of some intelligent molded case circuit breakers is installed inside the plastic casing, as shown in the Chinese invention patent No. 201110282525.5. The voltage transformer, two main and auxiliary processors, and the display circuit board) are all installed on the back of the switch cover. During assembly, the parts need to be installed on the back of the switch cover, and then the switch cover is installed on the base, which cannot realize the product The functions are modularized, the structure is more complicated, and the installation and debugging are more inconvenient. Moreover, the above-mentioned circuit breaker does not have the function of zero-off and phase-opening protection, the high-voltage and low-voltage systems are not isolated, and the safety performance is not high, which fails to meet the needs of technology and the market.
同时,当出现断零故障时会造成以下危害:At the same time, when a zero-breaking fault occurs, the following hazards will be caused:
1、单相电源负载烧坏;1. The load of single-phase power supply is burnt out;
2、加剧了三相不对称,中点位移严重,在无等电位联结作用的TN系统中,此电压可能引起电击事故。2. The three-phase asymmetry is exacerbated, and the midpoint displacement is serious. In the TN system without equipotential bonding, this voltage may cause electric shock accidents.
3、电气设备在断零故障中,负载“热延时”烧毁,使断零故障具有隐蔽性及破坏性。3. In the zero-off fault of electrical equipment, the load is burned out in a "thermal delay", making the zero-off fault concealed and destructive.
当出现缺相故障时会造成以下危害:When a phase failure occurs, it will cause the following hazards:
1、三相电压不平衡,中点位移可能超过安全电压50V,在无等电位联结作用的TN系统中,此电压可引起电击事故。1. The three-phase voltage is unbalanced, and the midpoint displacement may exceed the safe voltage of 50V. In the TN system without equipotential bonding, this voltage may cause electric shock accidents.
2、对三相交流异步电动机,由于不平衡电压不能产生正圆形旋转磁场,使用动为矩下降,转速下降,直至堵转而烧毁。2. For the three-phase AC asynchronous motor, because the unbalanced voltage cannot generate a perfect circular rotating magnetic field, the dynamic torque decreases and the speed decreases until it is blocked and burned.
3、对单相负载,因相电压降低而不能正常工作,对单相电动机由于相电压的降低,使电动力矩下降,转速下降直至堵转而烧毁。3. For single-phase loads, it cannot work normally due to the decrease of phase voltage. For single-phase motors, due to the decrease of phase voltage, the electromotive torque decreases, and the speed decreases until it is blocked and burned.
由此可见增加断零缺相保护功能的重要性,本发明人着力于在不增加传统断路器体积的情况下将智能化的断零缺相保护功能加入断路器中,以实现具有智能化、模块化功能的智能塑壳断路器。It can be seen from this that the importance of increasing the protection function of zero-break and open-phase, the inventors focus on adding the intelligent zero-break and open-phase protection function to the circuit breaker without increasing the volume of the traditional circuit breaker, so as to realize intelligent, Smart molded case circuit breaker with modular functions.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供了一种结构合理(模块化和积木化)、安装和调试都极为方便的带断零缺相保护功能的新型智能塑壳断路器。In order to overcome the deficiencies of the prior art, the utility model provides a new type of intelligent molded case circuit breaker with a reasonable structure (modularization and building blocks), extremely convenient installation and debugging, and the protection function of zero-phase failure.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种带断零缺相保护功能的新型智能塑壳断路器,包括开关基座和开关盖,所述开关基座内分为三块区域,分别为与主电路连接的强电压区域、安装零序电流互感器和电流互感器的电流信号采集安装区域、电压信号采集的弱电压安装区域,所述强电压区域内安装有触头系统、灭弧系统、接线端子、开关机构和连接在主电路上的三相主电路电流互感器和零序电流互感器;所述电流信号采集安装区域和弱电安装区域的上方设有控制器安装座,所述控制器安装座内设有模块化的智能控制系统和断零缺相保护电路,所述智能控制系统和断零缺相保护电路包括信号采集电路、对信号采集电路的信号进行分析的断零缺相分析比较电路、与断零缺相分析比较电路连接的显示屏、与断零缺相分析比较电路连接的脱扣驱动电路、与断零缺相分析比较电路连接的故障报警电路和与断零缺相分析比较电路连接的通信电路,还包括为上述各个电路进行供电的供电电路,所述信号采集电路包括检测主电路的电压信号检测电路和检测电流信号的电流互感器和零序电流互感器检测电路,主电路的电压信号检测电路通过电压互感器隔离采集处理,所述供电电路包括自身供电电路和辅助电源,所述自身供电电源通过三相主电路电流互感器采集至并联式稳压电路处理后所得,所述辅助电源通过导线与主电路连接,经变压器及三相整流稳压处理后所得。A new type of intelligent molded case circuit breaker with the function of zero-off and phase-open protection, including a switch base and a switch cover. Sequence current transformers and current signal collection installation areas of current transformers, and weak voltage installation areas for voltage signal collection. In the strong voltage area, contact systems, arc extinguishing systems, wiring terminals, switch mechanisms and connections in the main circuit are installed. The three-phase main circuit current transformer and zero-sequence current transformer on the top; the controller mounting seat is provided above the current signal acquisition installation area and the weak current installation area, and a modular intelligent control device is installed in the controller installation seat system and zero-off-phase-open protection circuit, the intelligent control system and zero-off-phase-open protection circuit include a signal acquisition circuit, a zero-off-phase-open analysis and comparison circuit for analyzing the signal of the signal acquisition circuit, and a zero-off-phase-open analysis and comparison circuit The display screen connected with the circuit, the trip driving circuit connected with the zero-phase-off analysis and comparison circuit, the fault alarm circuit connected with the zero-phase-off analysis and comparison circuit, and the communication circuit connected with the zero-phase-off analysis and comparison circuit, also includes A power supply circuit for supplying power to each of the above circuits, the signal acquisition circuit includes a voltage signal detection circuit for detecting the main circuit, a current transformer for detecting current signals, and a zero-sequence current transformer detection circuit, and the voltage signal detection circuit for the main circuit passes the voltage Transformer isolation acquisition processing, the power supply circuit includes its own power supply circuit and auxiliary power supply, the self-power supply power supply is obtained after being collected by the three-phase main circuit current transformer to a parallel voltage stabilizing circuit for processing, and the auxiliary power supply is connected to the main power supply through wires The circuit connection is obtained after the treatment of the transformer and three-phase rectification and voltage stabilization.
在本实用新型中,所述信号采集电路、断零缺相分析比较电路、显示屏、脱扣驱动电路、故障报警电路和通信电路均通过电路板安装在控制器安装座内。In the utility model, the signal acquisition circuit, zero-off phase-opening analysis and comparison circuit, display screen, tripping drive circuit, fault alarm circuit and communication circuit are all installed in the controller mounting seat through a circuit board.
在本实用新型中,所述控制器安装座的一角安装有令断路器断开主电路的脱扣器,所述脱扣器的推杆通过推动开关机构上的牵引杆实现脱扣,开关再扣时通过开关机构上的推杆推动脱扣器的推杆实现贮能;脱扣器通过导线与脱扣驱动电路连接。In the utility model, a tripper for disconnecting the main circuit of the circuit breaker is installed at one corner of the controller mounting base, and the push rod of the tripper realizes tripping by pushing the drawbar on the switch mechanism, and the switch is then released. When buckling, the push rod on the switch mechanism is used to push the push rod of the release to realize energy storage; the release is connected to the trip drive circuit through wires.
在本实用新型中,所述断零缺相分析比较电路包括位CPU处理器、A/D处理模块、输出模块、输入模块和故障信息保存模块。In the utility model, the zero-off phase-opening analysis and comparison circuit includes a bit CPU processor, an A/D processing module, an output module, an input module and a fault information storage module.
在本实用新型中,所述输入模块包括用按键和密钥设定系统工作参数的设定数据输入电路和用于提供运行时间及故障发生的时间参数的日期时钟电路。In the utility model, the input module includes a setting data input circuit for setting system working parameters by keys and keys, and a date clock circuit for providing running time and time parameters of fault occurrence.
本实用新型的有益效果是:本实用新型的弱电控制部分和脱扣器安装在控制器安装座上,所述控制器安装座位于电流信号采集安装区域和电压信号采集的弱电压安装区域的正上方,与强电部分完全隔开,相互之间不存在影响,测量精度更高,安全性能更好,并且整个控制器安装座和其内部的各个电路形成一个完整的模块,在调试和检修时,只需将安装座取出进行处理即可,无需拆开整个断路器,实现了产品的模块化;进一步,脱扣器也集成在该控制器安装座上,而非独立安装在断路器内,简化了脱扣器的安装方式,提高了装配效率;更进一步,本实用新型通过显示屏等控制电路,可实时在线检测显示出负载各个功能运行的状态,同时可按需设定各参量值,便于调试和使用,实现产品的智能化,并且智能控制系统和断零缺相保护电路完全设置在传统断路器大小的开关基座和开关盖内,无需占用额外的空间,方便对传统的断路器进行更新换代。The beneficial effect of the utility model is that: the weak current control part and the release device of the utility model are installed on the controller installation seat, and the controller installation seat is located in the front of the current signal acquisition installation area and the weak voltage installation area of the voltage signal acquisition. Above, it is completely separated from the strong current part, there is no influence on each other, the measurement accuracy is higher, and the safety performance is better, and the entire controller mounting base and its internal circuits form a complete module, which can be used during debugging and maintenance. , you only need to take out the mounting base for processing without dismantling the entire circuit breaker, realizing the modularization of the product; furthermore, the release is also integrated on the controller mounting base instead of being installed independently in the circuit breaker. The installation method of the release is simplified, and the assembly efficiency is improved; further, the utility model can detect and display the operation status of each function of the load in real time through the display screen and other control circuits, and at the same time, the parameter values can be set as required. It is easy to debug and use, realizing the intelligence of the product, and the intelligent control system and the zero-off and open-phase protection circuit are completely set in the switch base and switch cover of the size of a traditional circuit breaker, without taking up additional space, and it is convenient to install the traditional circuit breaker Make an update.
附图说明Description of drawings
下面结合附图和实施方式对本实用新型进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实施例的结构示意图(本图中仅画出壳体部分);Fig. 1 is a structural schematic diagram of the present embodiment (only the housing part is drawn in this figure);
图2为图1打开开关盖时的结构示意图;Fig. 2 is a structural schematic diagram when the switch cover is opened in Fig. 1;
图3为安装座的结构示意图;Figure 3 is a schematic structural view of the mount;
图4为图1的俯视图;Fig. 4 is the top view of Fig. 1;
图5为本实施例的弱电控制部分的结构示意图。FIG. 5 is a schematic structural diagram of the weak current control part of this embodiment.
具体实施方式detailed description
参照图1至图5,本实施例所提供的一种带断零缺相保护功能的新型智能塑壳断路器,包括开关基座1和开关盖2,所述开关盖2上设有多个与开关机构对应的操作孔3以及与显示部件对应的显示孔4,所述开关基座1内分为三块区域,分别为与主电路连接的强电压区域21、安装零序电流互感器和电流互感器的电流信号采集安装区域22、安装电压信号采集的弱电压安装区域23,在本实施例中,弱电压安装区域23位于强电压区域21和电流信号采集安装区域22的右侧,所述强电压区域21内安装有触头系统、灭弧系统、接线端子、开关机构和连接在主电路上的三相主电路电流互感器和零序电流互感器,所述电流信号采集安装区域22和电压信号采集的弱电压安装区域23的上方设有控制器安装座5,所述控制器安装座5内设有模块化的智能控制系统和断零缺相保护电路,所述智能控制系统和断零缺相保护电路包括信号采集电路6、对信号采集电路6的信号进行分析的断零缺相分析比较电路7、与断零缺相分析比较电路7连接的显示屏8、与断零缺相分析比较电路7连接的脱扣驱动电路9、与断零缺相分析比较电路7连接的故障报警电路10和与断零缺相分析比较电路7连接的通信电路11,还包括为上述各个电路进行供电的供电电路12,所述主电路的电压信号检测电路13和检测电流信号的电流互感器和零序电流互感器检测电路14,所述断零缺相分析比较电路7的具体电路结构可以参照本申请人于2015年申请的专利号为201510064022.9的中国发明专利,所述断零缺相分析比较电路7增加还包括16位CPU处理器、A/D处理模块、输出模块、显示器输入模块和故障信息保存模块,所述输入模块包括用按键和密钥设定系统工作参数的设定数据输入电路17和用于提供运行时间及故障发生的时间参数的日期时钟电路18,所述供电电路12包括自身供电电路15和辅助电源16,所述自身供电电源15通过三相主电路电流互感器采集至并联式稳压电路处理后所得,所述辅助电源16通过导线与主电路连接,经变压器及三相整流稳压处理后所得。所述安装座5的一角安装有令断路器断开主电路的脱扣器19,所述脱扣器19的推杆通过推动开关机构上的牵引杆实现脱扣,开关再扣时通过开关机构上的推杆推动脱扣器的推杆实现贮能,脱扣器19通过导线与脱扣驱动电路9连接,在装配时,脱扣器19先通过螺丝固定安装在安装座5上,然后再将整个安装座5通过螺栓固定在开关基座1上,装配简单、快捷。Referring to Fig. 1 to Fig. 5, a new type of intelligent molded case circuit breaker with the function of zero-off and open-phase protection provided by this embodiment includes a switch base 1 and a switch cover 2, and the switch cover 2 is provided with a plurality of The operation hole 3 corresponding to the switch mechanism and the display hole 4 corresponding to the display part, the switch base 1 is divided into three areas, which are respectively the high voltage area 21 connected to the main circuit, the installation of zero-sequence current transformer and The current signal acquisition installation area 22 of the current transformer and the weak voltage installation area 23 for voltage signal acquisition are installed. In this embodiment, the weak voltage installation area 23 is located on the right side of the strong voltage area 21 and the current signal acquisition installation area 22, so The high voltage area 21 is installed with a contact system, an arc extinguishing system, connecting terminals, a switch mechanism, and a three-phase main circuit current transformer and a zero-sequence current transformer connected to the main circuit. The current signal acquisition installation area 22 The top of the weak voltage installation area 23 for voltage signal collection is provided with a controller mounting seat 5, and a modular intelligent control system and a zero-off phase-opening protection circuit are arranged in the controller mounting seat 5, and the intelligent control system and The zero-off and open-phase protection circuit includes a signal acquisition circuit 6, an open-zero-phase-open analysis and comparison circuit 7 for analyzing the signal of the signal acquisition circuit 6, a display screen 8 connected to the zero-off-phase analysis and comparison circuit 7, and a The tripping drive circuit 9 connected to the phase analysis and comparison circuit 7, the fault alarm circuit 10 connected to the zero-phase-opening analysis and comparison circuit 7 and the communication circuit 11 connected to the zero-phase-opening analysis and comparison circuit 7 also include the above-mentioned various circuits The power supply circuit 12 for supplying power, the voltage signal detection circuit 13 of the main circuit and the current transformer and the zero-sequence current transformer detection circuit 14 for detecting the current signal, the specific circuit structure of the zero-phase failure analysis and comparison circuit 7 can be With reference to the Chinese invention patent No. 201510064022.9 filed by the applicant in 2015, the zero-phase-break analysis and comparison circuit 7 is added to include a 16-bit CPU processor, an A/D processing module, an output module, a display input module and Fault information storage module, the input module includes a setting data input circuit 17 for setting system operating parameters with keys and keys, and a date clock circuit 18 for providing running time and time parameters of fault occurrence, and the power supply circuit 12 Including self power supply circuit 15 and auxiliary power supply 16, described self power supply 15 is obtained after being collected by three-phase main circuit current transformer and processed in parallel type voltage stabilizing circuit, and described auxiliary power supply 16 is connected with main circuit through wire, through transformer and It is obtained after three-phase rectification and voltage stabilization. A tripper 19 for disconnecting the main circuit of the circuit breaker is installed at one corner of the mounting base 5, and the push rod of the tripper 19 realizes tripping by pushing the drawbar on the switch mechanism, and the switch passes through the switch mechanism when the switch is buckled again. The push rod on the top pushes the push rod of the tripper to realize energy storage. The tripper 19 is connected to the tripping drive circuit 9 through wires. When assembling, the tripper 19 is first fixed on the mounting base 5 by screws, and then The entire installation seat 5 is fixed on the switch base 1 by bolts, and the assembly is simple and quick.
作为优选的实施方式,所述信号采集电路6、断零缺相分析比较电路7、显示屏8、脱扣驱动电路9、故障报警电路10和通信电路11均通过电路板安装在安装座5内,所述安装座5的周边设有多个可以穿过导线的缺口。As a preferred embodiment, the signal acquisition circuit 6, the zero-zero phase-opening analysis and comparison circuit 7, the display screen 8, the tripping drive circuit 9, the fault alarm circuit 10 and the communication circuit 11 are all installed in the mounting seat 5 through a circuit board , the periphery of the mounting seat 5 is provided with a plurality of gaps through which wires can pass.
以上所述仅为本实用新型的优先实施方式,只要以基本相同手段实现本实用新型目的的技术方案都属于本实用新型的保护范围之内。The above descriptions are only the preferred implementation modes of the present utility model, as long as the technical solutions that achieve the purpose of the utility model by basically the same means all fall within the scope of protection of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621034241.9U CN206116301U (en) | 2016-08-31 | 2016-08-31 | Zero disconnected novel intelligent moulded case circuit breaker who lacks looks protect function in area |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621034241.9U CN206116301U (en) | 2016-08-31 | 2016-08-31 | Zero disconnected novel intelligent moulded case circuit breaker who lacks looks protect function in area |
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| CN206116301U true CN206116301U (en) | 2017-04-19 |
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| CN201621034241.9U Expired - Fee Related CN206116301U (en) | 2016-08-31 | 2016-08-31 | Zero disconnected novel intelligent moulded case circuit breaker who lacks looks protect function in area |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229224A (en) * | 2016-08-31 | 2016-12-14 | 广东南冠电气有限公司 | A kind of novel intelligent breaker of plastic casing with default-phase protection function off zero |
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2016
- 2016-08-31 CN CN201621034241.9U patent/CN206116301U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229224A (en) * | 2016-08-31 | 2016-12-14 | 广东南冠电气有限公司 | A kind of novel intelligent breaker of plastic casing with default-phase protection function off zero |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170419 |