CN206113548U - Gyration vacuum filters desiccator - Google Patents
Gyration vacuum filters desiccator Download PDFInfo
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- CN206113548U CN206113548U CN201621091761.3U CN201621091761U CN206113548U CN 206113548 U CN206113548 U CN 206113548U CN 201621091761 U CN201621091761 U CN 201621091761U CN 206113548 U CN206113548 U CN 206113548U
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- 239000011229 interlayer Substances 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 17
- 239000010935 stainless steel Substances 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims abstract description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 25
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000001291 vacuum drying Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010946 fine silver Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
本实用新型公开了一种回转真空过滤干燥机,包括动力机构、“U”字形基座、加热循环系统和真空系统,所述的过滤干燥筒包括夹层筒体和轴架,所述夹层筒体的上下开口端分别设置有上盖板和下盖板,所述的上盖板和下盖板上分别设置有出水管和进水管,所述的上盖板与夹层筒体之间还设置有不锈钢过滤网,所述的加热循环系统包括加热系统以及输入管道和输出管道,所述的真空系统包括真空泵和真空管道,所述的真空管道延伸进夹层筒体内部的一端设置有真空过滤器;本实用新型将物料的过滤清洗和物料的真空干燥结为一体,可以有效地减少物料的过滤清洗和真空干燥的步骤,缩短物料的过滤干燥时间,提高生产效率。
The utility model discloses a rotary vacuum filter dryer, which comprises a power mechanism, a "U"-shaped base, a heating circulation system and a vacuum system. The filter drying cylinder includes a sandwich cylinder body and a shaft frame. The upper and lower opening ends of the upper and lower openings are respectively provided with an upper cover and a lower cover, and the upper cover and the lower cover are respectively provided with a water outlet pipe and a water inlet pipe, and there is also a gap between the upper cover and the interlayer cylinder. Stainless steel filter screen, the heating cycle system includes a heating system and input pipelines and output pipelines, the vacuum system includes a vacuum pump and a vacuum pipeline, and a vacuum filter is provided at one end of the vacuum pipeline extending into the interior of the interlayer cylinder; The utility model integrates the filtering and cleaning of materials and the vacuum drying of materials, can effectively reduce the steps of filtering and cleaning and vacuum drying of materials, shorten the time of filtering and drying materials, and improve production efficiency.
Description
技术领域technical field
本实用新型属于干燥机技术领域,具体涉及一种回转真空过滤干燥机。The utility model belongs to the technical field of dryers, in particular to a rotary vacuum filter dryer.
背景技术Background technique
回转真空干燥机是一种高效节能间歇式的干燥机,通过真空技术使物料处于真空状态下,然后采用热传导的方法去除物料中的液体,能够以较低的温度获得较高的干燥率。The rotary vacuum dryer is a high-efficiency energy-saving intermittent dryer. The material is placed in a vacuum state through vacuum technology, and then the liquid in the material is removed by heat conduction, which can obtain a higher drying rate at a lower temperature.
传统的回转真空干燥机只能对物料进行干燥,无法对物料进行有效的过滤清洗,尤其是超细银粉等特殊材料。Traditional rotary vacuum dryers can only dry materials, but cannot effectively filter and clean materials, especially special materials such as ultra-fine silver powder.
针对超细银粉或锌粉等超细粉末,采用传统的过滤清洗和干燥工艺,需要通过滤膜进行反复的水洗和抽真空处理,工艺过程复杂且繁琐,且过滤清洗和干燥需要分开进行,干燥过滤时间长,效率低。For ultrafine powders such as ultrafine silver powder or zinc powder, the traditional filtration cleaning and drying process requires repeated water washing and vacuuming through the filter membrane. The process is complicated and cumbersome, and the filtration cleaning and drying need to be carried out separately. The filtration time is long and the efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于根据现有技术的不足,设计一种将物料的过滤清洗和真空干燥结为一体的回转真空过滤干燥机。The purpose of this utility model is to design a rotary vacuum filter dryer which integrates material filter cleaning and vacuum drying according to the deficiencies of the prior art.
本实用新型解决其技术问题所采用的技术方案是:一种回转真空过滤干燥机,包括动力机构、“U”字形基座、设置在“U”字形基座上的过滤干燥筒以及设置在过滤干燥筒外部的加热循环系统和真空系统,所述的过滤干燥筒包括上下开口的夹层筒体和设置在夹层筒体上的轴架,所述夹层筒体的上下开口端分别设置有上盖板和下盖板,所述的上盖板和下盖板上分别设置有与夹层筒体相连通的出水管和进水管,所述的上盖板与夹层筒体之间还设置有不锈钢过滤网,所述的加热循环系统包括加热系统以及分别与夹层筒体的夹层相连通的输入管道和输出管道,所述的真空系统包括真空泵和与夹层筒体的夹层相连通的真空管道,所述的真空管道延伸进夹层筒体内部的一端设置有真空过滤器。The technical scheme adopted by the utility model to solve the technical problems is: a rotary vacuum filter dryer, including a power mechanism, a "U"-shaped base, a filter drying cylinder set on the "U"-shaped base, and a filter set on the The heating circulation system and vacuum system outside the drying cylinder, the filter drying cylinder includes a sandwich cylinder with upper and lower openings and a shaft frame arranged on the sandwich cylinder, and the upper and lower opening ends of the sandwich cylinder are respectively provided with upper covers and the lower cover plate, the upper cover plate and the lower cover plate are respectively provided with outlet pipes and water inlet pipes connected with the interlayer cylinder body, and a stainless steel filter screen is also arranged between the upper cover plate and the interlayer cylinder body , the heating circulation system includes a heating system and an input pipeline and an output pipeline respectively communicated with the interlayer of the interlayer cylinder, the described vacuum system includes a vacuum pump and a vacuum pipeline communicated with the interlayer of the interlayer cylinder, the described A vacuum filter is arranged at one end of the vacuum pipeline extending into the interior of the interlayer cylinder.
所述的一种回转真空过滤干燥机,其轴架包括对称设置在夹层筒体左右两侧并向外延伸的左轴架和右轴架,左轴架和右轴架的内部为中空结构,所述的左轴架与加热循环系统连接,所述的右轴架与真空系统连接。Said rotary vacuum filter dryer, the shaft frame includes left shaft frame and right shaft frame which are arranged symmetrically on the left and right sides of the interlayer cylinder and extend outwards, the interior of the left shaft frame and the right shaft frame is a hollow structure, The left pedestal is connected with the heating circulation system, and the right pedestal is connected with the vacuum system.
所述的一种回转真空过滤干燥机,其左轴架和右轴架分别通过第一轴承座和第二轴承座活动连接在“U”字形基座上,所述的第二轴承座与动力机构连接。In the rotary vacuum filter dryer, the left shaft frame and the right shaft frame are movably connected to the "U"-shaped base through the first bearing seat and the second bearing seat respectively, and the second bearing seat is connected with the power Institutional connections.
所述的一种回转真空过滤干燥机,其动力机构包括固定在“U”字形基座上的电机、连接在电机上的减速器和连接在减速器上的链传动,所述的链传动还与第二轴承座相连接。The rotary vacuum filter dryer described above has a power mechanism including a motor fixed on a "U"-shaped base, a reducer connected to the motor and a chain drive connected to the reducer, and the chain drive also Connect with the second bearing seat.
所述的一种回转真空过滤干燥机,其不锈钢过滤网采用不锈钢粉末烧结压制件,所述不锈钢过滤网的过滤孔径为1μm。Said rotary vacuum filter drier, the stainless steel filter net adopts the sintered pressed parts of stainless steel powder, and the filter pore diameter of the stainless steel filter net is 1 μm.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1,本实用新型将物料的过滤清洗和物料的真空干燥结为一体,可以有效地减少物料的过滤清洗和真空干燥的步骤,缩短物料的过滤干燥时间,提高生产效率。1. The utility model integrates the filtering and cleaning of materials and the vacuum drying of materials, which can effectively reduce the steps of filtering and cleaning and vacuum drying of materials, shorten the time of filtering and drying materials, and improve production efficiency.
2,本实用新型从设置在下盖板上与夹层筒体的内部相连通的进水管注入清水,穿过不锈钢过滤网,再从设置在上盖板上与夹层筒体的内部相连通的出水管排水,通过液体的不断冲击来洗刷物料,且液体从下向上清洗物料,改变传统的从上向下注水清洗方式,有利于提高物料尤其是超细粉末物料的清洗过滤效率。2. The utility model injects clean water from the water inlet pipe connected to the interior of the interlayer cylinder arranged on the lower cover plate, passes through the stainless steel filter net, and then from the water outlet pipe connected to the interior of the interlayer cylinder arranged on the upper cover plate Drainage, the material is washed by the continuous impact of the liquid, and the liquid washes the material from the bottom to the top, changing the traditional top-to-bottom water injection cleaning method, which is conducive to improving the cleaning and filtering efficiency of the material, especially the ultra-fine powder material.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
附图标记为:1—过滤干燥筒,11—左轴架,12—右轴架,13—上盖板,14—下盖板,15—不锈钢过滤网,16—夹层筒体,2—加热循环系统,21—加热系统,22—输入管道,23—输出管道,3—真空系统,31—真空泵,32—真空管道,33—真空过滤器,4—传动机构,41—电机,42—减速器,43—链传动,5—进水管,6—出水管,71—第一轴承座,72—第二轴承座,8—基座。The reference signs are: 1—filter drying cylinder, 11—left shaft frame, 12—right shaft frame, 13—upper cover plate, 14—lower cover plate, 15—stainless steel filter screen, 16—interlayer cylinder body, 2—heating Circulation system, 21—heating system, 22—input pipeline, 23—output pipeline, 3—vacuum system, 31—vacuum pump, 32—vacuum pipeline, 33—vacuum filter, 4—transmission mechanism, 41—motor, 42—deceleration Device, 43—chain drive, 5—water inlet pipe, 6—water outlet pipe, 71—the first bearing seat, 72—the second bearing seat, 8—the base.
具体实施方式detailed description
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参照图1所示,本实用新型公开了一种回转真空过滤干燥机,包括动力机构4、“U”字形基座8、活动设置在“U”字形基座8上的过滤干燥筒1以及设置在过滤干燥筒1外部并与其相连通的加热循环系统2和真空系统3,其中过滤干燥筒1的左右两端分别通过轴承座放置在基座8的“U”字形槽中,其中轴承座包括第一轴承座71和第二轴承座72,所述的过滤干燥筒1包括上下开口的夹层筒体16和设置在夹层筒体16上的轴架,所述的轴架包括对称设置在夹层筒体16左右两侧并向外延伸的左轴架11和右轴架12,左轴架11和右轴架12的内部为中空结构,所述的左轴架11与加热循环系统2连接,所述的右轴架12与真空系统3连接,所述的左轴架11和右轴架12分别通过第一轴承座71和第二轴承座72活动连接在“U”字形基座8上,所述的第二轴承座72与动力机构4连接,动力机构4带动右轴架12回转,从而带动整个过滤干燥筒1翻转,所述夹层筒体16的上下开口端分别设置有上盖板13和下盖板14,所述的上盖板13和下盖板14上分别设置有与夹层筒体16的内部相连通的出水管6和进水管5,所述的上盖板13与夹层筒体16之间还设置有不锈钢过滤网15,过滤清水从进水管5进入夹层筒体16的内部,随着水量的不断增加,物料逐渐被流化洗涤,通过不锈钢过滤网15进行过滤,过滤液体从出水管6压出,完成对物料的过滤洗涤过程。Referring to Fig. 1, the utility model discloses a rotary vacuum filter dryer, which includes a power mechanism 4, a "U"-shaped base 8, a filter drying cylinder 1 that is movably arranged on the "U"-shaped base 8, and a set The heating cycle system 2 and the vacuum system 3 are connected outside the filter drying cylinder 1, wherein the left and right ends of the filter drying cylinder 1 are respectively placed in the U-shaped groove of the base 8 through the bearing seat, and the bearing seat includes The first bearing seat 71 and the second bearing seat 72, the filter drying cylinder 1 includes a sandwich cylinder 16 with upper and lower openings and a shaft bracket arranged on the sandwich cylinder 16, and the shaft bracket includes symmetrically arranged on the sandwich cylinder. The left shaft frame 11 and the right shaft frame 12 extending outward on the left and right sides of the body 16, the inside of the left shaft frame 11 and the right shaft frame 12 are hollow structures, and the left shaft frame 11 is connected with the heating circulation system 2, so The above-mentioned right shaft frame 12 is connected with the vacuum system 3, and the described left shaft frame 11 and the right shaft frame 12 are movably connected to the "U"-shaped base 8 through the first bearing seat 71 and the second bearing seat 72, respectively. The second bearing seat 72 described above is connected with the power mechanism 4, and the power mechanism 4 drives the right shaft frame 12 to rotate, thereby driving the entire filter drying cylinder 1 to turn over. The lower cover plate 14, the upper cover plate 13 and the lower cover plate 14 are respectively provided with the water outlet pipe 6 and the water inlet pipe 5 communicating with the inside of the interlayer cylinder body 16, and the described upper cover plate 13 and the interlayer cylinder body There is also a stainless steel filter 15 between the 16, and the filtered clean water enters the interior of the interlayer cylinder 16 from the water inlet pipe 5. With the continuous increase of the water volume, the material is gradually fluidized and washed, filtered through the stainless steel filter 15, and the filtered liquid from The water outlet pipe 6 is pressed out to complete the filtering and washing process of the material.
所述的加热循环系统2包括加热系统21以及穿过左轴架11分别与夹层筒体16的夹层相连通的输入管道22和输出管道23,输入管道22、输出管道23和夹层筒体16的夹层组成供热介质的循环回路,所述的真空系统3包括真空泵31和穿过右轴架12并与夹层筒体16的内部相连通的真空管道32,所述的真空管道32延伸进夹层筒体16内部的一端设置有真空过滤器33。The heating cycle system 2 includes a heating system 21 and an input pipeline 22 and an output pipeline 23 that pass through the left pedestal 11 and communicate with the interlayer of the interlayer cylinder 16 respectively, and the input pipeline 22, the output pipeline 23 and the interlayer cylinder 16 The interlayer forms a circulation loop of the heating medium. The vacuum system 3 includes a vacuum pump 31 and a vacuum pipeline 32 passing through the right pedestal 12 and communicating with the inside of the interlayer cylinder 16. The vacuum pipeline 32 extends into the interlayer cylinder. One end inside the body 16 is provided with a vacuum filter 33 .
进一步,所述的动力机构4包括固定在“U”字形基座8上的电机41、连接在电机41上的减速器42和连接在减速器42上的链传动43,所述的链传动43还与第二轴承座72相连接,电机41通过带传动连接减速器42,所述的减速器42通过链传动43带动右轴架12绕基座回转,从而带动整个过滤干燥筒1翻转。Further, the power mechanism 4 includes a motor 41 fixed on the "U"-shaped base 8, a speed reducer 42 connected to the motor 41 and a chain transmission 43 connected to the speed reducer 42, and the chain transmission 43 Also connected with the second bearing seat 72, the motor 41 is connected to the reducer 42 through a belt drive, and the reducer 42 drives the right axle frame 12 to rotate around the base through the chain drive 43, thereby driving the entire filter drying cylinder 1 to turn over.
更进一步,所述的不锈钢过滤网15采用不锈钢粉末烧结压制件,所述的不锈钢过滤网15的过滤孔径为1μm。Furthermore, the stainless steel filter 15 is a sintered pressed product of stainless steel powder, and the filter pore size of the stainless steel filter 15 is 1 μm.
工作时,物料从上盖板13置入,放置在下盖板14的上面,从设置在下盖板14上的进水管5通入大量清水,通过水流的冲击力不断冲刷清洗物料,通过不锈钢过滤网15过滤物料,使溶有大量其他杂剂的清水从设置在上盖板13上的出水管6排出,反复循环清洗,直至排出的液体中的杂质含量符合技术要求。停止通入清水,开启真空泵31,抽出过滤干燥筒1内残留的多余水份,同时由动力机构4带动过滤干燥筒1翻转,加热系统2通过夹层筒体16的夹层对过滤干燥筒体1内部的物料进行真空环境下的翻转干燥,直至干燥完毕,干燥完成后从下盖板14取出物料。When working, materials are put in from the upper cover plate 13 and placed on the lower cover plate 14, and a large amount of clean water is introduced from the water inlet pipe 5 arranged on the lower cover plate 14, and the impact force of the water flow continuously washes and cleans the materials, and passes through the stainless steel filter. 15 Filter the material so that the clear water dissolved with a large amount of other miscellaneous agents is discharged from the outlet pipe 6 arranged on the upper cover plate 13, and is repeatedly cleaned until the impurity content in the discharged liquid meets the technical requirements. Stop feeding clean water, turn on the vacuum pump 31, pump out the excess water remaining in the filter drying cylinder 1, and at the same time, the power mechanism 4 drives the filter drying cylinder 1 to turn over, and the heating system 2 passes through the interlayer of the interlayer cylinder 16 to filter and dry the inside of the cylinder 1 The material is tumbled and dried under a vacuum environment until the drying is completed, and the material is taken out from the lower cover plate 14 after the drying is completed.
上述实施例仅例示性说明本实用新型的原理及其功效,以及部分运用的实施例,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, as well as the partially used embodiments. For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, some Deformation and improvement, these all belong to the protection domain of the present utility model.
Claims (5)
- It is 1. a kind of to turn round vacuum filter drying machine, it is characterised in that:Including actuating unit(4), "U" shaped pedestal(8), be arranged on "U" shaped pedestal(8)On filtration drying cylinder(1)And it is arranged on filtration drying cylinder(1)Outside heating circulation system(2)With Vacuum system(3), described filtration drying cylinder(1)Including the interlayer cylinder of upper and lower opening(16)Be arranged on interlayer cylinder(16) On pedestal, the interlayer cylinder(16)Upper and lower opening end be respectively arranged with upper cover plate(13)And lower cover(14), it is described Upper cover plate(13)And lower cover(14)On be respectively arranged with and interlayer cylinder(16)The outlet pipe being connected(6)And water inlet pipe(5), Described upper cover plate(13)With interlayer cylinder(16)Between be additionally provided with stainless steel filter screen(15), described heating circulation system (2)Including heating system(21)And respectively with interlayer cylinder(16)The input channel that is connected of interlayer(22)And output channel (23), described vacuum system(3)Including vacuum pump(31)And with interlayer cylinder(16)The vacuum pipe that is connected of interlayer (32), described vacuum pipe(32)Extend into interlayer cylinder(16)Internal one end is provided with vacuum filter(33).
- 2. one kind according to claim 1 turns round vacuum filter drying machine, it is characterised in that described pedestal includes symmetrically It is arranged on interlayer cylinder(16)The left and right sides the left axle frame for stretching out(11)With right axle frame(12), left axle frame(11)And right axle Frame(12)Inside be hollow structure, described left axle frame(11)With heating circulation system(2)Connection, described right axle frame(12) With vacuum system(3)Connection.
- 3. one kind according to claim 2 turns round vacuum filter drying machine, it is characterised in that described left axle frame(11)With Right axle frame(12)Pass through first bearing seat respectively(71)And second bearing seat(72)It is movably connected in "U" shaped pedestal(8)On, institute The second bearing seat stated(72)With actuating unit(4)Connection.
- 4. one kind according to claim 3 turns round vacuum filter drying machine, it is characterised in that described actuating unit(4) Including being fixed on "U" shaped pedestal(8)On motor(41), be connected to motor(41)On decelerator(42)Be connected to deceleration Device(42)On Chain conveyer(43), described Chain conveyer(43)Also with second bearing seat(72)It is connected.
- 5. one kind according to claim 1 turns round vacuum filter drying machine, it is characterised in that described stainless steel filter screen (15)Rolled-up stock, the stainless steel filter screen are sintered using powder of stainless steel(15)Pore size filter be 1 μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621091761.3U CN206113548U (en) | 2016-09-29 | 2016-09-29 | Gyration vacuum filters desiccator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621091761.3U CN206113548U (en) | 2016-09-29 | 2016-09-29 | Gyration vacuum filters desiccator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206113548U true CN206113548U (en) | 2017-04-19 |
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| CN116678177A (en) * | 2023-06-27 | 2023-09-01 | 常州市宝诚干燥设备有限公司 | Rotary vacuum drying equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116678177A (en) * | 2023-06-27 | 2023-09-01 | 常州市宝诚干燥设备有限公司 | Rotary vacuum drying equipment |
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Effective date of registration: 20190418 Address after: 438000 Huangzhou District, Huanggang City, Hubei Province, Yu Wang Office Patentee after: ZHONGCHUAN ZHONGGONG HUANGGAN WATER EQUIPMENT POWER Co.,Ltd. Address before: 430064 Nanhu Automobile School Courtyard, Hongshan District, Wuhan City, Hubei Province Patentee before: WUHAN INSTITUTE OF MARINE ELECTRIC PROPULSION (CHINA SHIPBUILDING INDUSTRY CORPORATION NO.712 INSTITUTE) |
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Effective date of registration: 20241226 Address after: No. 11 Huanggang Avenue, High tech Industrial Development Zone, Huanggang City, Hubei Province 438000 (self declared) Patentee after: Wuhan Changhai electric propulsion and chemical power supply Co.,Ltd. Country or region after: China Address before: 438000 Huangzhou District, Huanggang City, Hubei Province, Yu Wang Office Patentee before: ZHONGCHUAN ZHONGGONG HUANGGAN WATER EQUIPMENT POWER Co.,Ltd. Country or region before: China |