CN206112269U - Device is shored in installation of adjustable square steel - Google Patents

Device is shored in installation of adjustable square steel Download PDF

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Publication number
CN206112269U
CN206112269U CN201621126111.8U CN201621126111U CN206112269U CN 206112269 U CN206112269 U CN 206112269U CN 201621126111 U CN201621126111 U CN 201621126111U CN 206112269 U CN206112269 U CN 206112269U
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China
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square steel
threaded rod
installation
sleeve
adjustable square
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CN201621126111.8U
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杨林
江志伟
鹿德富
万法林
徐锋
石栋
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China General Nuclear Power Corp
China Nuclear Power Engineering Co Ltd
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China General Nuclear Power Corp
China Nuclear Power Engineering Co Ltd
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Abstract

本实用新型公开了一种可调节式方钢安装顶撑装置,其包括顶部支撑盘、顶部轴承、套筒、调节手柄、螺纹杆和底盘,顶部轴承与顶部支撑盘的下表面连接,套筒的上端与顶部轴承连接,调节手柄设有内螺纹并与螺纹杆螺纹连接,套筒套设于螺纹杆外并且套筒的下端与调节手柄抵接,螺纹杆的下端与底盘连接。相对于现有技术,本实用新型可调节式方钢安装顶撑装置可广泛应用于核级电缆桥架方钢支撑和其他钢结构支撑的安装领域,对于提升布置于空间顶部物项的安装质量和安全水平具有良好的效果。

The utility model discloses an adjustable square steel installation top supporting device, which comprises a top support plate, a top bearing, a sleeve, an adjustment handle, a threaded rod and a chassis, the top bearing is connected with the lower surface of the top support plate, and the sleeve The upper end of the handle is connected with the top bearing, the adjusting handle is provided with an internal thread and is threadedly connected with the threaded rod, the sleeve is sleeved outside the threaded rod and the lower end of the sleeve is in contact with the adjusting handle, and the lower end of the threaded rod is connected with the chassis. Compared with the prior art, the utility model adjustable square steel installation top support device can be widely used in the installation field of square steel supports of nuclear-grade cable bridges and other steel structure supports, and is useful for improving the installation quality and Security level has good effect.

Description

可调节式方钢安装顶撑装置Adjustable square steel installation top support device

技术领域technical field

本实用新型涉及一种核电厂电缆桥架的支撑装置,更具体地说,本实用新型涉及一种可调节式方钢安装顶撑装置。The utility model relates to a support device for a cable bridge frame of a nuclear power plant, more specifically, the utility model relates to an adjustable square steel installation top support device.

背景技术Background technique

核级电缆桥架是用于敷设安装核级设备的信号传输和动力电缆的通道,其安装质量和稳定性对确保核级设备的可靠性运行,具有举足轻重的作用。在核电厂核岛厂房内的核级电缆桥架安装过程中,作为电缆桥架重要支撑的方钢是影响核级电缆桥架整体安装质量的关键因素。The nuclear-grade cable tray is used for laying and installing the signal transmission and power cables of nuclear-grade equipment. Its installation quality and stability play a decisive role in ensuring the reliable operation of nuclear-grade equipment. During the installation of nuclear cable trays in the nuclear island building of a nuclear power plant, the square steel as an important support for the cable trays is a key factor affecting the overall installation quality of the nuclear cable trays.

请参阅图1所示,作为核级电缆桥架关键部件之一的方钢,主要用于固定托盘托臂和支撑电缆桥架,以确保核级电缆通道的可靠性。根据核电厂核岛厂房内核级桥架的总体布局,方钢通过焊接或膨胀螺栓连接,普遍安装于房间顶部,其安装位置距离房间地面落差较大,安装期间的支撑方式对确保方钢安装质量具有重要的影响。因方钢由镀锌钢构成,其质量普遍较重(重于50kg),安装期间安全风险较高,存在掉落隐患。因此,须重点关注安装期间的方钢支撑方式、支撑稳定性及可靠性及高空作业的安全风险防范等。Please refer to Figure 1, as one of the key components of the nuclear-grade cable tray, the square steel is mainly used to fix the tray arm and support the cable tray to ensure the reliability of the nuclear-grade cable channel. According to the overall layout of the core-level bridge frame of the nuclear island workshop of the nuclear power plant, the square steel is connected by welding or expansion bolts, and is generally installed on the top of the room. important influence. Because the square steel is made of galvanized steel, its quality is generally heavy (heavier than 50kg), and the safety risk is relatively high during installation, and there is a danger of falling. Therefore, it is necessary to focus on the square steel support method, support stability and reliability, and safety risk prevention for high-altitude operations during installation.

通常,核电厂核级方钢安装时,通过在门型架上设置液压式千斤顶固定的方式来实现对方钢在安装期间的临时支撑。一般情况下,安装区域内的方钢高度长短不一,千斤顶可调节高度有限,很多时候还需要在门型架与液压千斤顶之间加设多层木方。由于千斤顶的顶部与方钢,底部与木方之间的接触面较小,整体稳定性较差;此外,千斤顶的支撑方式在小范围内的横向、纵向及高度调节难度较大,且在调节期间,极易因受力不均导致方钢倾斜或坠落,造成安全事故;因此,通常考虑到安全风险及焊接质量的保证,会额外安排2-3人手扶;但对于较为狭窄的区域,人力调节和临时固定难度非常大,且需防止焊接焊渣的烫伤。此外,针对焊接固定的方钢,通过人为固定方式的可靠性及稳定性都较差,不但会影响焊工焊接期间的操作,还会进一步影响焊接质量(焊接期间,方钢晃动或水平受力将会影响焊接质量)。Usually, during the installation of nuclear-grade square steel in nuclear power plants, the temporary support of the square steel during installation is realized by setting hydraulic jacks on the portal frame. In general, the height of the square steel in the installation area varies, and the adjustable height of the jack is limited. In many cases, it is necessary to add multiple layers of wood between the portal frame and the hydraulic jack. Due to the small contact surface between the top of the jack and the square steel, the bottom and the wooden square, the overall stability is poor; During this period, it is very easy to cause the square steel to tilt or fall due to uneven force, causing safety accidents; therefore, usually considering safety risks and welding quality assurance, 2-3 additional people will be arranged to support; but for relatively narrow areas, manpower It is very difficult to adjust and temporarily fix, and it is necessary to prevent burns from welding slag. In addition, for the square steel fixed by welding, the reliability and stability of the artificial fixing method are poor, which will not only affect the operation of the welder during welding, but also further affect the welding quality (during welding, the shaking of the square steel or the horizontal force will reduce the will affect the welding quality).

有鉴于此,确有必要提供一种可调节式方钢安装顶撑装置,以解决方钢安装期间临时支撑的稳定性、可操作性、可调性及支撑安全性问题。In view of this, it is necessary to provide an adjustable square steel installation top support device to solve the problems of stability, operability, adjustability and support safety of the temporary support during the installation of square steel.

实用新型内容Utility model content

本实用新型的目的在于:克服现有技术的不足,提供一种可调节式方钢安装顶撑装置,以解决方钢安装期间临时支撑的稳定性、可操作性、可调性及支撑安全性问题。The purpose of this utility model is to overcome the deficiencies of the prior art and provide an adjustable square steel installation top support device to solve the stability, operability, adjustability and support safety of the temporary support during the installation of the square steel. question.

为了实现上述发明目的,本实用新型提供了一种可调节式方钢安装顶撑装置,其包括顶部支撑盘、顶部轴承、套筒、调节手柄、螺纹杆和底盘,顶部轴承与顶部支撑盘的下表面连接,套筒的上端与顶部轴承连接,调节手柄设有内螺纹并与螺纹杆螺纹连接,套筒套设于螺纹杆外并且套筒的下端与调节手柄抵接,螺纹杆的下端与底盘连接。In order to achieve the purpose of the above invention, the utility model provides an adjustable square steel installation top support device, which includes a top support plate, a top bearing, a sleeve, an adjustment handle, a threaded rod and a chassis, and the connection between the top bearing and the top support plate. The lower surface is connected, the upper end of the sleeve is connected with the top bearing, the adjusting handle is provided with an internal thread and is threadedly connected with the threaded rod, the sleeve is set outside the threaded rod and the lower end of the sleeve is in contact with the adjusting handle, the lower end of the threaded rod is connected with the Chassis connection.

作为本实用新型可调节式方钢安装顶撑装置的一种改进,在所述顶部支撑盘的上设有与方钢底部外侧相匹配的上固定槽。As an improvement of the adjustable square steel mounting support device of the utility model, an upper fixing groove matching the outer side of the bottom of the square steel is provided on the top support plate.

作为本实用新型可调节式方钢安装顶撑装置的一种改进,在所述顶部支撑盘的下表面设有用于加固所述顶部轴承的下紧固槽。As an improvement of the adjustable square steel mounting support device of the utility model, a lower fastening groove for reinforcing the top bearing is provided on the lower surface of the top support plate.

作为本实用新型可调节式方钢安装顶撑装置的一种改进,所述调节手柄为圆形调节手柄且轴对称于所述螺纹杆。As an improvement of the adjustable square steel mounting support device of the utility model, the adjustment handle is a circular adjustment handle and is axially symmetrical to the threaded rod.

作为本实用新型可调节式方钢安装顶撑装置的一种改进,所述底盘为卡槽式底盘。As an improvement of the adjustable square steel mounting and supporting device of the utility model, the chassis is a slotted chassis.

作为本实用新型可调节式方钢安装顶撑装置的一种改进,所述螺纹杆与所述卡槽式底盘之间焊接固定并设有加强筋。As an improvement of the adjustable square steel mounting support device of the utility model, the threaded rod and the grooved chassis are welded and fixed and are provided with reinforcing ribs.

相对于现有技术,本实用新型可调节式方钢安装顶撑装置具有以下优点:支撑和调节方式可以显著提升方钢安装期间的支撑稳定性和可调节性,明显提升安装作业期间的安全水平和安装质量,且具有操作简便、施工效率高、易于拆装和搬运等显著特点,可广泛应用于核级电缆桥架方钢支撑和其他钢结构支撑的安装领域,对于提升布置于空间顶部物项的安装质量及安全水平具有良好的效果。Compared with the prior art, the adjustable supporting device for square steel installation of the utility model has the following advantages: the support and adjustment method can significantly improve the support stability and adjustability during the installation of the square steel, and significantly improve the safety level during the installation operation and installation quality, and has the remarkable characteristics of easy operation, high construction efficiency, easy disassembly and handling, etc., and can be widely used in the installation field of square steel supports of nuclear-grade cable trays and other steel structure supports. For lifting items arranged on the top of the space The installation quality and safety level have a good effect.

附图说明Description of drawings

下面结合附图和具体实施方式,对本实用新型可调节式方钢安装顶撑装置的结构及其有益技术效果进行详细说明。The structure and beneficial technical effects of the adjustable square steel mounting support device of the utility model will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

图1为现有技术中方钢的安装示意图。Fig. 1 is a schematic diagram of installation of square steel in the prior art.

图2为本实用新型可调节式方钢安装顶撑装置的结构示意图。Fig. 2 is a structural schematic diagram of the adjustable square steel mounting support device of the utility model.

图3为图2所示可调节式方钢安装顶撑装置的左视图。Fig. 3 is a left side view of the adjustable square steel mounting support device shown in Fig. 2 .

图4和图5为本实用新型可调节式方钢安装顶撑装置的顶部支撑盘的不同实施方式的示意图。Fig. 4 and Fig. 5 are schematic diagrams of different embodiments of the top support plate of the adjustable square steel installation top bracing device of the present invention.

具体实施方式detailed description

为了使本实用新型的发明目的、技术方案及其有益技术效果更加清晰,以下结合附图和具体实施方式,对本实用新型进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本实用新型,并非为了限定本实用新型。In order to make the purpose of the invention, technical solutions and beneficial technical effects of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementations described in this specification are only for explaining the utility model, not for limiting the utility model.

请参阅图2和图3所示,本实用新型可调节式方钢安装顶撑装置包括:上固定槽1、顶部支撑盘2、顶部轴承3、下紧固槽4、套筒5、螺纹杆6、圆形调节手柄7、卡槽式底盘8,所有部件均为不锈钢材料制成,其中,顶部支撑盘2与拟安装的方钢底部直接接触,起到支撑方钢的作用,并在其表面上加装有上固定槽1,其大小与方钢底部外侧相匹配,起到提升上部稳定性的作用。Please refer to Fig. 2 and Fig. 3, the utility model adjustable square steel mounting support device includes: upper fixing groove 1, top support plate 2, top bearing 3, lower fastening groove 4, sleeve 5, threaded rod 6. The circular adjustment handle 7 and the slotted chassis 8 are all made of stainless steel. Among them, the top support plate 2 is in direct contact with the bottom of the square steel to be installed to play a role in supporting the square steel. An upper fixing groove 1 is additionally installed on the surface, and its size matches the outer side of the bottom of the square steel, so as to enhance the stability of the upper part.

顶部轴承3与顶部支撑盘下表面连接,因轴承为圆形,需加装下紧固槽4,提高顶部支撑盘2与装置下部之间的整体稳定性。The top bearing 3 is connected to the lower surface of the top support plate. Because the bearing is circular, the lower fastening groove 4 needs to be installed to improve the overall stability between the top support plate 2 and the lower part of the device.

套筒5与顶部轴承3固定,当转动圆形调节手柄7时,套筒5在可以随轴承自由旋转。The sleeve 5 is fixed with the top bearing 3, and when the circular adjustment handle 7 is turned, the sleeve 5 can freely rotate with the bearing.

螺纹杆6为带螺纹的直杆,可以插入套筒5中,圆形调节手柄7与螺纹杆6之间可以通过螺纹旋转,并可以通过旋转从螺纹杆6顶部取出,通过旋转圆形调节手柄7,套筒5受圆形调节手柄7的力,向上移动的作用,从而实现纵向高度的调节。螺纹杆6与卡槽式底盘8焊接固定,并增加加强筋,提高底部稳定性。卡槽式底盘8为卡槽式设计,其底部尺寸可以结合实际所使用的木方规格确定,从而提升底部接触稳定性。The threaded rod 6 is a threaded straight rod that can be inserted into the sleeve 5. The circular adjustment handle 7 and the threaded rod 6 can be threaded to rotate, and can be taken out from the top of the threaded rod 6 by rotation. 7. The sleeve 5 is moved upward by the force of the circular adjustment handle 7, so as to realize the adjustment of the longitudinal height. The threaded rod 6 is welded and fixed to the grooved chassis 8, and reinforcement ribs are added to improve the stability of the bottom. The grooved chassis 8 is designed in a grooved manner, and its bottom size can be determined in combination with the actual wooden square specifications used, thereby improving the bottom contact stability.

请参阅图4和图5所示,可以结合现场方钢的不同规格,对部件上固定槽进行合理优化,该装置还可作为不同规格、不同结构方钢的安装支撑。此外,通过对顶部支撑盘及上固定槽的合理改进,以及多个支撑的合理组合,该装置可以应用于通风、管道等专业的支架安装过程中。Please refer to Figure 4 and Figure 5, the fixing grooves on the components can be rationally optimized in combination with different specifications of square steel on site, and the device can also be used as an installation support for square steel of different specifications and structures. In addition, through the reasonable improvement of the top support plate and the upper fixing groove, as well as the reasonable combination of multiple supports, the device can be applied to the installation process of professional supports such as ventilation and pipelines.

经现场实际使用验证,本实用新型可调节式方钢安装顶撑装置可显著提升方钢安装期间的支撑稳定性和可调节性,明显提升安装作业期间的安全水平和安装质量,且具有操作简便、施工效率高、易于拆装和搬运等显著特点,可广泛应用于核级电缆桥架方钢支撑和其他钢结构支撑的安装领域,对于提升布置于空间顶部物项的安装质量及安全水平具有良好的效果。It has been verified by actual field use that the adjustable square steel installation top support device of the utility model can significantly improve the support stability and adjustability during the installation of the square steel, significantly improve the safety level and installation quality during the installation operation, and has the advantages of easy operation , high construction efficiency, easy disassembly and handling, etc., can be widely used in the installation field of nuclear-grade cable bridge square steel supports and other steel structure supports, and has a good effect on improving the installation quality and safety level of items arranged on the top of the space Effect.

结合以上对本实用新型的详细描述可以看出,相对于现有技术,本实用新型可调节式方钢安装顶撑装置具有如下技术效果:纵向受力均匀,支撑形式稳固,可有效保证安装质量,尤其是焊接安装时的焊接质量,且不易发生因受力不均导致的方钢倾斜或坠落等;采用顶部支撑盘加上固定槽方式,可提升与方钢接触面之间的稳定性;圆形调节手柄与螺纹杆、螺纹杆与套筒、套筒与轴承之间的固定方式,通过旋转圆形调节手柄,可以实现纵向的高度调节,并采取紧固槽的方式提升支撑装置的纵向稳定性;卡槽式底盘设计,可增加与底部的接触面,显著提升装置的纵向和横向稳定性;具有良好的可调性,稳定性强,安全性好,施工效率高,操作简便,以及易于拆装、搬运。Combining the above detailed description of the utility model, it can be seen that compared with the prior art, the utility model has the following technical effects: the vertical force is uniform, the support form is stable, and the installation quality can be effectively guaranteed. Especially the welding quality during welding installation, and it is not easy to cause the square steel to tilt or fall due to uneven force; the top support plate and the fixing groove method can improve the stability between the contact surface with the square steel; round The fixing method between the circular adjustment handle and the threaded rod, the threaded rod and the sleeve, and the sleeve and the bearing can realize vertical height adjustment by rotating the circular adjustment handle, and the longitudinal stability of the support device can be improved by fastening grooves The card slot chassis design can increase the contact surface with the bottom and significantly improve the longitudinal and lateral stability of the device; it has good adjustability, strong stability, good safety, high construction efficiency, easy operation, and easy Disassembly and handling.

根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also make appropriate changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.

Claims (6)

1. a kind of adjustable square steel installs supporting device, it is characterised in that the adjustable square steel installs supporting device bag Include:Top braces disk, top bearing, sleeve, regulation handle, threaded rod and chassis, the top bearing and the top braces The lower surface connection of disk, the upper end of the sleeve is connected with the top bearing, the regulation handle be provided with female thread and with institute Threaded rod threaded connection is stated, the sleeve is sheathed on outside the threaded rod and the lower end of the sleeve is supported with the regulation handle Connect, the lower end of the threaded rod is connected with the chassis.
2. adjustable square steel according to claim 1 installs supporting device, it is characterised in that in the top braces disk Be provided with the upper fixing groove matched with square steel bottom outside.
3. adjustable square steel according to claim 1 installs supporting device, it is characterised in that in the top braces disk Lower surface be provided with for reinforcing the lower binding groove of the top bearing.
4. adjustable square steel according to claim 1 installs supporting device, it is characterised in that the regulation handle is circle Shape regulation handle and axial symmetry is in the threaded rod.
5. adjustable square steel according to claim 1 installs supporting device, it is characterised in that the chassis is card slot type Chassis.
6. adjustable square steel according to claim 5 installs supporting device, it is characterised in that the threaded rod with it is described It is welded and fixed between card slot type chassis and is provided with reinforcement.
CN201621126111.8U 2016-10-14 2016-10-14 Device is shored in installation of adjustable square steel Expired - Fee Related CN206112269U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108173178A (en) * 2017-11-17 2018-06-15 江苏壹鼎崮机电科技有限公司 One kind is used for the efficiently locking support device of cable testing bridge
CN109888692A (en) * 2019-03-19 2019-06-14 鞠玲 A power line holder
CN111778999A (en) * 2020-08-12 2020-10-16 江苏中达勘察设计有限公司 A excavation supporting shore device for piping lane construction

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108173178A (en) * 2017-11-17 2018-06-15 江苏壹鼎崮机电科技有限公司 One kind is used for the efficiently locking support device of cable testing bridge
CN108173178B (en) * 2017-11-17 2024-05-24 哈尔滨新华供电设备制造有限公司 Efficient anti-loosening supporting device for cable bridge
CN109888692A (en) * 2019-03-19 2019-06-14 鞠玲 A power line holder
CN111778999A (en) * 2020-08-12 2020-10-16 江苏中达勘察设计有限公司 A excavation supporting shore device for piping lane construction

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Granted publication date: 20170419