CN206109446U - Sediment way protector under converter stove - Google Patents

Sediment way protector under converter stove Download PDF

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Publication number
CN206109446U
CN206109446U CN201621254013.2U CN201621254013U CN206109446U CN 206109446 U CN206109446 U CN 206109446U CN 201621254013 U CN201621254013 U CN 201621254013U CN 206109446 U CN206109446 U CN 206109446U
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cast iron
iron plate
slag
heat
furnace
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CN201621254013.2U
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Chinese (zh)
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韩全喜
卢小辉
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Zenith Steel Group Co Ltd
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Zenith Steel Group Co Ltd
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Abstract

本实用新型涉及钢铁生产设备技术领域,尤其是涉及一种转炉炉下渣道防护装置,包括两个相互平行设置的路轨,每个所述路轨下底面设置有H型钢,还包括耐热型铸铁板,所述耐热型铸铁板设置在两个所述H型钢之间,所述耐热型铸铁板具有开口向上的容纳腔,本实用新型能够增加炉下设备运行的稳定性,减轻工人的劳动强度,并提高炉下车辆及渣道路轨的使用寿命。

The utility model relates to the technical field of iron and steel production equipment, in particular to a protection device for the lower slag channel of a converter, which comprises two rails arranged parallel to each other, each of which is provided with H-shaped steel on the bottom surface of the rails, and also includes heat-resistant cast iron The heat-resistant cast iron plate is arranged between the two H-shaped steels, and the heat-resistant cast iron plate has an accommodating cavity with an upward opening. The utility model can increase the stability of the operation of the equipment under the furnace and reduce the labor force of the workers. Reduce labor intensity, and increase the service life of vehicles under the furnace and slag track.

Description

转炉炉下渣道防护装置Converter furnace lower slag channel protection device

技术领域technical field

本实用新型涉及钢铁生产设备技术领域,尤其是涉及一种转炉炉下渣道防护装置。The utility model relates to the technical field of iron and steel production equipment, in particular to a protection device for a lower slag channel of a converter.

背景技术Background technique

转炉冶炼操作过程及其出渣的工艺流程主要由以下六步组成:1、倾炉加废钢、兑铁水摇正炉体至垂直位置;2、降枪开吹,逐批加入渣料;3、停吹、倒炉、测温、取样;5、出钢同时脱氧合金化;6、出钢、倒渣。吹炼期间有可能会造成喷溅导致钢渣进入炉坑、转炉出钢时有时会大口下渣导致钢渣进入炉坑、转炉出渣时由于渣罐未接到位可能导致渣倒入炉坑。The converter smelting operation process and its slag discharge process are mainly composed of the following six steps: 1. Tilt the furnace to add scrap steel, shake the furnace body to a vertical position with molten iron; 2. Lower the lance and start blowing, and add slag material batch by batch; 3. Stop blowing, turn down the furnace, measure temperature, and take samples; 5. Deoxidation and alloying while tapping; 6. Tapping and slag dumping. Sputtering during blowing may cause steel slag to enter the furnace pit. When the converter taps steel, sometimes the slag is poured into the furnace pit with a large mouth.

图1是传统的炉下渣道装置结构示意图。目前炉下渣道主要存在以下问题:1、路轨压板光靠耐火泥防护,装载机在铲渣时很容易破坏保护层,并且路轨压板经常被铲掉,路轨翘起或者错位,甚至直至掉落,导致炉下车辆不能正常行驶;2、路轨接头也没有防护,容易被带铲齿的装载机或挖掘机铲偏或直接挖错位、掉落,造成严重的安全生产隐患,严重时可直接导致停产;3、由于路轨下的H型钢两侧基础预埋钢筋也没有防护,H型钢暴露经常被红渣埋住,被装载机、挖机肆无忌惮的摧毁,导致路轨基础H型钢整体错位、表面变形,影响地面车辆正常运行;4、渣道内侧由于没有可靠的防护,致使渣坑越铲越深,装载机再次进入炉坑的时间间距越长,清渣时间延长;同时由于装载机铲渣道越挖越深,导致地面凹陷积水,在喷溅、倒渣或放钢时容易产生爆炸;5、渣道两侧由于喷溅、炉口积渣掉落,经常需要人工去清理,劳动强度大,有冷钢或较难清理时还要协调镐头机、挖掘机先清,之后人工再清理,不仅消耗大量的人力、财力、物力;还存在严重的安全隐患(生产中需有人员在炉下工作),一旦不及时清理,就会经常导致炉下渣车、钢包车出轨,转炉热停台时间长,设备作业率降低;6、渣车、钢包车传动机构及减速机损坏频繁。Fig. 1 is a schematic structural diagram of a conventional slag tunnel device under a furnace. At present, there are mainly the following problems in the slag tunnel under the furnace: 1. The rail pressure plate is only protected by refractory mud, and the loader can easily damage the protective layer when shoveling slag, and the rail pressure plate is often shoveled off, and the rail is tilted or misplaced, or even dropped. , causing vehicles under the furnace to fail to run normally; 2. There is no protection for the rail joints, and it is easy to be shoveled by a loader or excavator with shovel teeth or directly dug out of position or fall, causing serious hidden dangers in production safety, and in serious cases can directly lead to Stop production; 3. Since the pre-embedded steel bars on both sides of the H-shaped steel under the rail are not protected, the exposed H-shaped steel is often buried by red slag and destroyed by loaders and excavators, resulting in the overall dislocation and surface deformation of the H-shaped steel on the rail foundation , which affects the normal operation of ground vehicles; 4. Due to the lack of reliable protection inside the slag tunnel, the slag pit is shoveled deeper and deeper, the time interval for the loader to enter the furnace pit again is longer, and the slag cleaning time is prolonged; The deeper the digging, the deeper the ground will lead to the accumulation of water in the ground, which is prone to explosion when splashing, slag pouring or steel is placed; 5. Due to the splashing and falling of the slag accumulated at the furnace mouth on both sides of the slag channel, manual cleaning is often required, which is labor-intensive. Large, when there is cold steel or it is difficult to clean up, it is necessary to coordinate the pickaxe machine and excavator to clean up first, and then manually clean up, which not only consumes a lot of manpower, financial resources, and material resources; there are also serious safety hazards (personnel must be in the furnace during production) If it is not cleaned up in time, it will often lead to derailment of slag trucks and ladle trucks under the furnace, a long time for hot shutdown of the converter, and reduced equipment operation rate; 6. Frequent damage to the transmission mechanisms and reducers of slag trucks and ladle trucks.

实用新型内容Utility model content

本实用新型要解决的技术问题是:为了解决上述问题,现提供了一种转炉炉下渣道防护装置。The technical problem to be solved by the utility model is: in order to solve the above problems, a protection device for the lower slag channel of the converter is now provided.

本实用新型解决其技术问题所采用的技术方案是:一种转炉炉下渣道防护装置,包括两个相互平行设置的路轨,每个所述路轨下底面设置有H型钢,还包括耐热型铸铁板,所述耐热型铸铁板设置在两个所述H型钢之间,所述耐热型铸铁板具有开口向上的容纳腔。由于耐热型铸铁板在高温下具有高抗氧化能力,所以在高温下不会发生固体相变,减少在高温下体积的变化,提高了其热稳定性,因此在装载机铲渣时,残渣是掉落于耐热型铸铁板的容纳腔,通过在两个H型钢之间设置耐热型铸铁板能够有效保护路轨,防止路轨出现错位、翘起或者直接掉落的问题。The technical scheme adopted by the utility model to solve the technical problem is: a protective device for the lower slag channel of the converter, which includes two rails arranged parallel to each other, each of which is provided with H-shaped steel on the bottom surface of the rails, and also includes a heat-resistant type A cast iron plate, the heat-resistant cast iron plate is arranged between the two H-shaped steels, and the heat-resistant cast iron plate has an accommodating chamber with an upward opening. Since the heat-resistant cast iron plate has high oxidation resistance at high temperature, solid phase transition will not occur at high temperature, the volume change at high temperature will be reduced, and its thermal stability will be improved. Therefore, when the loader shovels slag, the residue It is the accommodation cavity that falls on the heat-resistant cast iron plate. By setting the heat-resistant cast iron plate between the two H-shaped steels, the rail can be effectively protected to prevent the rail from being dislocated, tilted or directly dropped.

进一步地,所述耐热型铸铁板与所述H型钢之间设有填充层,所述耐热型铸铁板的下底面也设置有填充层。通过填充物对耐热型铸铁板起到保护作用,并缓解热胀冷缩产生的热变系数。Further, a filling layer is provided between the heat-resistant cast iron plate and the H-shaped steel, and a filling layer is also provided on the lower bottom surface of the heat-resistant cast iron plate. The heat-resistant cast iron plate is protected by the filler, and the coefficient of thermal variation caused by thermal expansion and contraction is alleviated.

进一步地,所述H型钢沿其长度方向等间距设置有加强板,所述加强板通过焊接方式与所述H型钢固定连接。通过加强板提高H型钢的整体强度,同时保证路轨在使用时稳定可靠。Further, the H-shaped steel is equidistantly provided with reinforcing plates along its length direction, and the reinforcing plates are fixedly connected to the H-shaped steel by welding. The overall strength of the H-shaped steel is improved through the reinforcement plate, and at the same time, the rail is stable and reliable during use.

本实用新型的有益效果是:本实用新型转炉炉下渣道防护装置在装载机铲渣时,由于耐热型铸铁板在高温下具有高抗氧化能力,所以在高温下不会发生固体相变,减少在高温下体积的变化,提高了其热稳定性,因此在装载机铲渣时,残渣是掉落于耐热型铸铁板的容纳腔,通过在两个H型钢之间设置耐热型铸铁板能够有效保护路轨,防止路轨出现错位、翘起或者直接掉落的问题,本实用新型能够增加炉下设备运行的稳定性,减轻工人的劳动强度,并提高炉下车辆及渣道路轨的使用寿命。The beneficial effects of the utility model are: when the slag channel protection device of the converter furnace of the utility model is used for shoveling slag by the loader, since the heat-resistant cast iron plate has high anti-oxidation ability at high temperature, no solid phase transition will occur at high temperature , to reduce the volume change at high temperature and improve its thermal stability. Therefore, when the loader shovels the slag, the slag falls into the accommodation cavity of the heat-resistant cast iron plate. By setting the heat-resistant type between the two H-shaped steel The cast iron plate can effectively protect the rails and prevent the problems of dislocation, tilting or direct falling of the rails. The utility model can increase the stability of equipment operation under the furnace, reduce the labor intensity of workers, and improve the safety of vehicles and slag road rails under the furnace. service life.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是原有炉下渣道装置结构示意图;Fig. 1 is a schematic diagram of the structure of the original furnace lower slag channel device;

图2是本实用新型转炉炉下渣道防护装置的主视图;Fig. 2 is the front view of the protection device for the lower slag channel of the converter furnace of the utility model;

图3是本实用新型转炉炉下渣道防护装置的俯视图。Fig. 3 is a top view of the protection device for the lower slag channel of the converter of the present invention.

图中:1、路轨,2、H型钢,3、耐热型铸铁板,4、填充层,5、加强板。In the figure: 1. Rail, 2. H-shaped steel, 3. Heat-resistant cast iron plate, 4. Filling layer, 5. Reinforcing plate.

具体实施方式detailed description

现在结合附图对本实用新型做进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.

实施例Example

如图2和3所示,一种转炉炉下渣道防护装置,包括两个相互平行设置的路轨1,每个所述路轨1下底面设置有H型钢2,还包括耐热型铸铁板3,所述耐热型铸铁板3设置在两个所述H型钢2之间,所述耐热型铸铁板3具有开口向上的容纳腔301。As shown in Figures 2 and 3, a protection device for the lower slag channel of a converter, including two rails 1 arranged parallel to each other, each of which is provided with H-shaped steel 2 on the bottom surface of the rails 1, and also includes a heat-resistant cast iron plate 3 , the heat-resistant cast iron plate 3 is arranged between the two H-shaped steel plates 2 , and the heat-resistant cast iron plate 3 has an accommodating chamber 301 with an upward opening.

所述耐热型铸铁板3与所述H型钢2之间设有填充层4,所述耐热型铸铁板3的下底面也设置有填充层4。A filling layer 4 is provided between the heat-resistant cast iron plate 3 and the H-shaped steel 2 , and a filling layer 4 is also provided on the lower bottom surface of the heat-resistant cast iron plate 3 .

所述H型钢2沿其长度方向等间距设置有加强板5,所述加强板5通过焊接方式与所述H型钢2固定连接。提高了H型钢2的整体强度。The H-shaped steel 2 is provided with reinforcing plates 5 at equal intervals along its length direction, and the reinforcing plates 5 are fixedly connected with the H-shaped steel 2 by welding. The overall strength of H-beam 2 is improved.

上述转炉炉下渣道防护装置当装载机在铲渣时,通过具有容纳腔301的耐热型铸铁板3、填充层4及H型钢2沿其长度方向等间距设置有加强板5,渣道基础及路轨1被可靠保护、解决了H型钢2变形、路轨1翘起、错位及掉落等问题,减少了操作工清渣的时间,降低了劳动强度;H型钢2与耐热型铸铁板3是平行设置的,耐热型铸铁板3是不会干涉到渣车的正常行驶,残渣掉落在耐热型铸铁板3的容纳腔301,装载机铲渣时,装载机对耐热型铸铁板3的容纳腔301内的残渣进行清理,并不会影响到旁边的路轨1及H型钢2,对炉下车辆起到保护作用,改造前由于炉下积渣不能及时清理,红渣对渣车、钢包车传动系统及减速机密封影响很大,减速机骨架油封高温烘烤后软化、密封损坏漏油;保护了炉下路轨1,防止了因热渣或大口放钢烫断路轨1导致停机的现象。When the loader is shoveling slag, the above-mentioned slag channel protection device for the lower converter furnace is provided with reinforcing plates 5 at equal intervals along its length direction through the heat-resistant cast iron plate 3 having a housing cavity 301, the filling layer 4, and the H-shaped steel 2, and the slag channel The foundation and rail 1 are reliably protected, solving the problems of deformation of H-shaped steel 2, tilting, dislocation and falling of rail 1, reducing the time for operators to clean slag, and reducing labor intensity; H-shaped steel 2 and heat-resistant cast iron plate 3 are arranged in parallel, and the heat-resistant cast iron plate 3 will not interfere with the normal running of the slag truck, and the residue will fall into the accommodation cavity 301 of the heat-resistant cast iron plate 3. Cleaning up the residue in the chamber 301 of the cast iron plate 3 will not affect the rail 1 and the H-shaped steel 2 next to it, and will protect the vehicles under the furnace. The slag car, ladle car transmission system and the seal of the reducer have a great impact. The oil seal of the reducer skeleton softens after being baked at high temperature, and the seal is damaged and leaks oil; it protects the rail 1 under the furnace and prevents the rail 1 from being scalded by hot slag or large openings. Phenomena that lead to downtime.

上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above-mentioned ideal embodiment according to the utility model is an inspiration, and through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.

Claims (3)

1. a kind of Converter slag road protector, including two rails (1) arranged in parallel, each described rail (1) Bottom surface is provided with H profile steel (2), it is characterised in that:Also include heat resistant type cast iron plate (3), the heat resistant type cast iron plate (3) is arranged Between two H profile steels (2), accommodating chamber (301) of the heat resistant type cast iron plate (3) with opening upwards.
2. Converter slag road protector according to claim 1, it is characterised in that:The heat resistant type cast iron plate (3) Packed layer (4) is provided between the H profile steel (2), the bottom surface of the heat resistant type cast iron plate (3) is also equipped with packed layer (4).
3. the Converter slag road protector according to any one of claim 1-2, it is characterised in that:The H profile steel (2) Along its length spaced set has reinforcing plate (5), and the reinforcing plate (5) is fixed with the H profile steel (2) by welding manner Connection.
CN201621254013.2U 2016-11-15 2016-11-15 Sediment way protector under converter stove Expired - Fee Related CN206109446U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621254013.2U CN206109446U (en) 2016-11-15 2016-11-15 Sediment way protector under converter stove

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Application Number Priority Date Filing Date Title
CN201621254013.2U CN206109446U (en) 2016-11-15 2016-11-15 Sediment way protector under converter stove

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111349744A (en) * 2020-05-06 2020-06-30 山东泰山钢铁集团有限公司 Method for cleaning steel slag under converter
CN111455128A (en) * 2020-04-22 2020-07-28 山东钢铁股份有限公司 Device for cooling accumulated slag under furnace and working method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111455128A (en) * 2020-04-22 2020-07-28 山东钢铁股份有限公司 Device for cooling accumulated slag under furnace and working method
CN111455128B (en) * 2020-04-22 2021-12-21 山东钢铁股份有限公司 Device for cooling accumulated slag under furnace and working method
CN111349744A (en) * 2020-05-06 2020-06-30 山东泰山钢铁集团有限公司 Method for cleaning steel slag under converter

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Granted publication date: 20170419