CN206088232U - Material clearance conveyer is spilt to sealing -tape machine return stroke section - Google Patents
Material clearance conveyer is spilt to sealing -tape machine return stroke section Download PDFInfo
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- 239000000463 material Substances 0.000 title claims description 83
- 238000007789 sealing Methods 0.000 title 1
- 238000004140 cleaning Methods 0.000 claims description 62
- 238000003892 spreading Methods 0.000 claims description 26
- 230000007480 spreading Effects 0.000 claims description 26
- 230000001681 protective effect Effects 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 8
- 238000010926 purge Methods 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
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Abstract
本实用新型提供一种胶带机回程段撒料清理搬运机，可应用于散状物料处理技术领域，所述清理搬运机设置于胶带机回程段带面下方，用于对胶带机在运行过程中的撒料进行自动搬运清理，包括有输送带、驱动装置、张紧装置、工作辊、托带辊、转向辊、刮料清扫器、压缩空气吹扫装置、有料检测装置、集料装置、防护板和导料板。本实用新型清理搬运机可实现胶带机在运行过程中的撒料以机械化方式集中回收至指定地点，解决实际生产过程中花费大量人力进行人工清料作业的问题，同时也可大幅减少物料资源的耗损，有效改善胶带机运行区段的作业环境。
The utility model provides a cleaning and conveying machine in the return section of the tape machine, which can be applied to the technical field of bulk material processing. The materials are automatically transported and cleaned, including conveyor belts, driving devices, tensioning devices, work rollers, belt rollers, steering rollers, scraper cleaners, compressed air blowing devices, material detection devices, material collection devices, protection plate and guide plate. The cleaning and transporting machine of the utility model can realize the centralized recycling of the material scattered by the tape machine to the designated place in a mechanized manner during the operation process, solves the problem of spending a lot of manpower on manual material cleaning in the actual production process, and can also greatly reduce the cost of material resources Wear and tear, effectively improving the working environment in the running section of the belt conveyor.
Description
技术领域technical field
本实用新型属于散状物料处理技术领域，具体涉及一种胶带机回程段撒料清理搬运机。The utility model belongs to the technical field of bulk material processing, and in particular relates to a material spreading and cleaning transporter in the return section of a belt conveyor.
背景技术Background technique
胶带机在输送散状物料的过程中，往往会因清扫器清扫效果不佳及失效、胶带跑偏、带面振动等各种因素引起沿途撒料情况，而需花费大量人力进行撒料清扫作业。目前，对于回程段撒料通常是在胶带机头部滚筒处设置两道带面清扫器，但往往由于清扫器易松脱、刮料板磨损失效、安装不当而影响清料效果。同时，部分粘性强、水分高的物料易粘附在胶带面上，利用该两道清扫器仍然是无法清理干净的，从而导致在后续回程段带面下方出现大量撒料。同时，对于物料转运点和凸弧段处的承载带面撒料，胶带运行过程中上、下带面振动引起的撒料和胶带局部跑偏引起的撒料，目前除采用人工清理方式外无其他有效的机械化解决方法。所以，胶带机沿途撒料是一普遍存在的问题，不仅造成了物料的耗损以及作业环境的污染，还需花费大量人力对各转运点胶带机通廊沿线进行清料作业，增加了生产维护成本，是一亟待解决的技术难题。In the process of conveying bulk materials, belt conveyors often cause material scattering along the way due to various factors such as poor cleaning effect and failure of the cleaner, belt deviation, belt surface vibration, etc., and a large amount of manpower is required to carry out material cleaning operations . At present, two belt surface cleaners are usually installed at the head roller of the belt machine for spreading materials in the return section, but the cleaning effect is often affected due to the easy loosening of the cleaners, wear and failure of the scraper plate, and improper installation. At the same time, some highly viscous, high-moisture materials tend to adhere to the tape surface, which cannot be cleaned up by the two cleaners, resulting in a large amount of spilled material below the tape surface in the subsequent return section. At the same time, for the material spreading on the bearing belt surface at the material transfer point and the convex arc section, the material spreading caused by the vibration of the upper and lower belt surfaces during the running of the belt, and the material spreading caused by the local deviation of the belt, there is no other way except manual cleaning. Other effective mechanized solutions. Therefore, material spreading along the belt conveyor is a common problem, which not only causes material loss and pollution of the working environment, but also requires a lot of manpower to clean materials along the corridors of the belt conveyor at each transfer point, which increases production and maintenance costs. , is a technical problem to be solved urgently.
实用新型内容Utility model content
鉴于以上所述现有生产的需求，本实用新型的目的在于提供一种胶带机回程段撒料清理搬运机，以解决胶带机沿途撒料、清理困难的问题。In view of the above-mentioned existing production needs, the purpose of this utility model is to provide a material spreading and cleaning transporter in the return section of the belt conveyor to solve the problem of difficult material spreading and cleaning along the belt conveyor.
为达到上述目的，本实用新型是通过以下技术方案来实现的：In order to achieve the above object, the utility model is achieved through the following technical solutions:
本实用新型提供的一种胶带机回程段撒料清理搬运机，所述清理搬运机设置于胶带机回程段带面下方，用于对胶带机在运行过程中的撒料进行自动搬运清理，包括有输送带、驱动装置、张紧装置、工作辊、托带辊、转向辊、刮料清扫器、压缩空气吹扫装置、有料检测装置、集料装置、防护板和导料板，所述转向辊在该清理搬运机的头、尾部各布置有一个；所述输送带在头部转向辊和尾部转向辊之间环形布置，其上带底部间隔布置有多个工作辊，下带底部间隔布置有多个托带辊；所述工作辊和托带辊可固定安装在胶带机支腿上，亦可设置独立支座直接固定在胶带机通廊地坪上；所述导料板在对应的胶带机两侧连续或分段局部设置；所述防护板设置在头部转向辊前方。The utility model provides a material spreading and cleaning transporter in the return section of the tape machine. The cleaning and transporting machine is arranged under the belt surface of the return section of the tape machine, and is used for automatically transporting and cleaning the material spreading of the tape machine during operation, including Conveyor belt, driving device, tensioning device, working roller, belt roller, steering roller, scraper cleaner, compressed air blowing device, material detection device, collecting device, protective plate and material guide plate, the steering One roller is arranged at the head and tail of the cleaning conveyor; the conveyor belt is arranged in a ring between the head turning roller and the tail turning roller, and the bottom of the upper belt is arranged with a plurality of work rollers at intervals, and the bottom of the lower belt is arranged at intervals. There are multiple belt rollers; the working rollers and belt rollers can be fixedly installed on the legs of the belt conveyor, or an independent support can be set to be directly fixed on the corridor floor of the belt conveyor; the material guide plate is on the corresponding The two sides of the belt conveyor are set continuously or in sections; the protective plate is set in front of the turning roller at the head.
为更好的实现本实用新型，能够适应搬运各种散状物料，及适应各种工况条件和不同的胶带机工艺布置侧形，并可配套适用于各种胶带机运量、带宽和带速，特设置呈下述结构：In order to better realize the utility model, it can adapt to handling various bulk materials, and adapt to various working conditions and different tape machine process layout profiles, and can be matched with various tape machine capacity, bandwidth and belt speed, the special setting has the following structure:
进一步，所述驱动装置布置在头部转向辊侧面，可单独配置亦可借助于胶带机头部转动部件，头部转动部件为传动滚筒或增面滚筒；所述张紧装置采用螺旋式结构或重力式结构布置在靠近尾部转向辊处。Further, the driving device is arranged on the side of the head steering roller, which can be configured separately or by means of the rotating part of the head of the tape machine. The rotating part of the head is a driving roller or a surface increasing roller; the tensioning device adopts a spiral structure or The gravity structure is arranged near the rear deflection roller.
进一步，所述刮料清扫器和压缩空气吹扫装置设置在该清理搬运机的头部或尾部，负责对输送带进行两道清扫；所述压缩空气吹扫装置设置有若干组扁平状喷嘴。Further, the scraper cleaner and the compressed air blowing device are arranged at the head or tail of the cleaning conveyor, and are responsible for cleaning the conveyor belt twice; the compressed air blowing device is provided with several sets of flat nozzles.
进一步，所述集料装置可为单独设置的落料溜管、集料溜槽或积料斗，亦可为与对应的胶带机共用的头部漏斗。Further, the material collecting device may be a separately provided drop chute, material collecting chute or accumulation hopper, and may also be a head funnel shared with the corresponding belt conveyor.
进一步，所述清理搬运机的运行模式为机旁点动、自动启动、或与胶带机同步运行；所述有料检测装置布置在撒料量大区段前方部位，当其检测到撒料量处于预设定的安全界线后该清理搬运机可自动启动。Further, the operation mode of the cleaning and transporting machine is jogging beside the machine, automatic start, or synchronous operation with the belt conveyor; the material detection device is arranged in front of the section with a large amount of material spreading, and when it detects that the amount of material spreading is within The cleaning and handling machine can be automatically started after the preset safety boundary.
通过采用上述方案，本实用新型清理搬运机可实现胶带机在运行过程中的撒料以机械化方式集中回收至指定地点，解决实际生产过程中花费大量人力进行人工清料作业的问题，同时也可大幅减少物料资源的耗损，有效改善胶带机运行区段的作业环境。By adopting the above-mentioned scheme, the cleaning and conveying machine of the utility model can realize the centralized recycling of the materials scattered during the operation of the belt conveyor to the designated place in a mechanized manner, and solve the problem of spending a lot of manpower on manual cleaning operations in the actual production process. At the same time, it can also Significantly reduce the consumption of material resources and effectively improve the working environment of the belt conveyor running section.
与现有技术相比，本实用新型的有益技术效果是：Compared with the prior art, the beneficial technical effect of the utility model is:
1、本实用新型清理搬运机能够解决胶带机回程段沿途全程撒料的问题，减少物料资源的损耗，大幅降低生产工人的清料作业劳动强度，改善设备运行作业环境。1. The cleaning and transporting machine of the utility model can solve the problem of spreading materials along the return section of the belt conveyor, reduce the loss of material resources, greatly reduce the labor intensity of the cleaning operation of production workers, and improve the operating environment of the equipment.
2、本实用新型清理搬运机充分利用胶带机回程段的下部空间实施安装，具有设备零部件轻便，使用可靠，易于检修维护。2. The cleaning and transporting machine of the utility model makes full use of the lower space of the return section of the tape machine for installation, and has the advantages of light equipment parts, reliable use, and easy maintenance.
3、本实用新型清理搬运机具备简单易行，对于现有机架为支腿式的胶带机，均可进行设计制造安装使用。3. The cleaning and transporting machine of the utility model is simple and easy to operate, and can be designed, manufactured, installed and used for the existing tape machine with outrigger type frame.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述，并且在某种程度上，基于对下文的考察研究对本领域技术人员而言将是显而易见的，或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present utility model will be set forth in the following description to some extent, and to some extent, based on the investigation and research below, it will be obvious to those skilled in the art, or can be Get teaching from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚，下面将结合附图对本实用新型作进一步的详细描述，其中：In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型搬运机实施例一的结构示意图；Fig. 1 is a structural schematic diagram of Embodiment 1 of the utility model transfer machine;
图2为图1的剖视图；Fig. 2 is the sectional view of Fig. 1;
图3为本实用新型搬运机实施例二的结构示意图；Fig. 3 is a structural schematic diagram of Embodiment 2 of the utility model transfer machine;
图4为图3的剖视图；Fig. 4 is the sectional view of Fig. 3;
附图标记：1为导料板，2为输送带，3为工作辊，4为刮料清扫器，5为托带辊，6为驱动装置，7为防护板，8为转向辊，9为张紧装置，10为压缩空气吹扫装置，11为有料检测装置，12为集料装置。Reference numerals: 1 is a material guide plate, 2 is a conveyor belt, 3 is a working roller, 4 is a scraper cleaner, 5 is a belt roller, 6 is a driving device, 7 is a protective plate, 8 is a steering roller, and 9 is a Tensioning device, 10 is a compressed air purging device, 11 is a material detection device, and 12 is a collection device.
具体实施方式detailed description
以下将结合附图，对本实用新型的优选实施例进行详细的描述；应当理解，优选实施例仅为了说明本实用新型，而不是为了限制本实用新型的保护范围。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present utility model, rather than limiting the protection scope of the present utility model.
如图所示，本实施例的胶带机回程段撒料清理搬运机，该清理搬运机设置于胶带机回程段带面(未标记)下方有限的空间内，使其对胶带机在运行过程中的撒料进行自动搬运清理，包括有输送带2、驱动装置6、张紧装置9、工作辊3、托带辊5、转向辊8、有料检测装置11、刮料清扫器4、压缩空气吹扫装置10、集料装置12、导料板1和防护板7，所述转向辊8在该清理搬运机的头、尾部各布置有一个，用于驱使输送带2转向；驱动装置6驱动输送带2运动，张紧装置9靠近尾部转向辊设置，用于对输送带2实施张紧动作，刮料清扫器4、压缩空气吹扫装置10、有料检测装置11、防护板7和集料装置12均靠近驱动装置6设置；所述输送带2在头部转向辊和尾部转向辊之间环形布置、且与胶带机回程段带面相距一定距离布置，用于收集胶带机回程段带面上的撒料，其上带底部间隔布置有多个工作辊3，下带底部间隔布置有多个托带辊5，托带辊5用于减少清理搬运机输送带下带垂度，，并可根据该清理搬运机的输送带2运输撒料的物料量和物料特性来分别布置各工作辊和/或各托带辊之间的间距；所述工作辊3和托带辊5可固定安装在胶带机支腿上，亦可设置独立支座直接固定在胶带机通廊地坪上；所述导料板1在对应的胶带机两侧连续或分段局部设置，用于保证该清理搬运机所对应的胶带机承载段和回程段的回程胶带撒料充分落至该清理搬运机上，而不会外溢至胶带机机架两侧，即可将导料板1进行全程布置，也可视胶带机运转的实际情况在局部易发生撒料的部位进行布置；所述防护板7设置在头部转向辊前方，用于防止驱动装置6以及刮料清扫器4和压缩空气吹扫装置10受到物料冲击。As shown in the figure, the cleaning and handling machine for the return section of the belt conveyor in this embodiment is arranged in a limited space below the belt surface (unmarked) of the belt conveyor return section, so that it can be controlled by the belt conveyor during operation. The material is automatically transported and cleaned, including a conveyor belt 2, a driving device 6, a tensioning device 9, a working roller 3, a belt roller 5, a steering roller 8, a material detection device 11, a scraper cleaner 4, and a compressed air blower. Sweeping device 10, material collecting device 12, material guide plate 1 and protective plate 7, said steering roller 8 is respectively arranged at the head and tail of the cleaning and handling machine, and is used to drive the conveyor belt 2 to turn; the driving device 6 drives the conveying The belt 2 moves, and the tensioning device 9 is set close to the turning roller at the tail, which is used for tensioning the conveyor belt 2. The scraper cleaner 4, the compressed air blowing device 10, the material detection device 11, the protective plate 7 and the collecting device 12 are all arranged close to the drive device 6; the conveyor belt 2 is arranged in a ring between the head turning roller and the tail turning roller, and is arranged at a certain distance from the belt surface of the return section of the belt conveyor for collecting the belt surface of the return section of the belt conveyor. There are a plurality of work rollers 3 arranged at intervals on the bottom of the upper belt, and a plurality of idler rollers 5 are arranged at intervals at the bottom of the lower belt. The idler rollers 5 are used to reduce the sag of the conveyor belt of the cleaning conveyor, and can Arrange the spacing between each work roll and/or each belt roller according to the amount of material and the material characteristics of the conveyer belt 2 of the cleaning conveyor; the work roll 3 and the belt roller 5 can be fixedly installed on On the legs of the belt conveyor, an independent support can also be set and directly fixed on the floor of the corridor of the belt conveyor; the guide plate 1 is provided continuously or in sections on both sides of the corresponding belt conveyor to ensure that the cleaning and handling machine Corresponding tape machine load-bearing section and return section of the return tape spread fully fall on the cleaning conveyor, and will not overflow to both sides of the tape machine frame, the material guide plate 1 can be arranged in the whole process, and the tape can also be seen According to the actual situation of machine operation, it is arranged at the part prone to spilling materials locally; the protective plate 7 is arranged in front of the head steering roller to prevent the driving device 6, the scraper cleaner 4 and the compressed air blowing device 10 from being affected by the material. shock.
通过采用上述方案，本实用新型清理搬运机可实现胶带机在运行过程中的撒料以机械化方式集中回收至指定地点，解决实际生产过程中花费大量人力进行人工清料作业的问题，同时也可大幅减少物料资源的耗损，有效改善胶带机运行区段的作业环境。同时，能够适应搬运各种散状物料，及适应各种工况条件和不同的胶带机工艺布置侧形，并可配套适用于各种胶带机运量、带宽和带速。By adopting the above-mentioned scheme, the cleaning and conveying machine of the utility model can realize the centralized recycling of the materials scattered during the operation of the belt conveyor to the designated place in a mechanized manner, and solve the problem of spending a lot of manpower on manual cleaning operations in the actual production process. At the same time, it can also Significantly reduce the consumption of material resources and effectively improve the working environment of the belt conveyor running section. At the same time, it can adapt to handling various bulk materials, and adapt to various working conditions and different belt conveyor process layout profiles, and can be matched with various belt conveyors for capacity, bandwidth and belt speed.
本实施例中，所述输送带2具有裙边带，可防止撒料向两侧滑落至地面，造成二次撒料。In this embodiment, the conveyor belt 2 has a skirt belt, which can prevent the material from slipping to the ground on both sides, resulting in secondary material spreading.
本实施例中，所述驱动装置6布置在头部转向辊侧面，可单独配置，如采用摆线针轮减速机、三合一减速机、电动机+减速机+联轴器等，亦可借助于胶带机头部转动部件，头部转动部件为传动滚筒或增面滚筒，这种可针对对于长度短、提升高度低的搬运机；所述张紧装置9采用螺旋式结构或重力式结构布置在靠近尾部转向辊处。具体的，该清理搬运机可采用如下两种实施形式：In this embodiment, the drive device 6 is arranged on the side of the head steering roller, and can be configured separately, such as using a cycloidal pinwheel reducer, a three-in-one reducer, a motor+reducer+coupling, etc., or by means of The rotating part of the head of the tape machine is a transmission roller or a surface-increasing roller, which can be used for a conveyor with a short length and a low lifting height; the tensioning device 9 is arranged in a spiral structure or a gravity structure Near the rear steering rollers. Specifically, the cleaning and handling machine can adopt the following two implementation forms:
实施例1Example 1
如图1-2所示，对于胶带机张紧为尾螺旋张紧和尾部车式张紧形式时，通常情况下在其下方布置一条胶带机回程段撒料清理搬运机即可。张紧装置9和转向辊8布置在胶带机尾部。刮料清扫器4、动力驱动单元6、防护板7、压缩空气吹扫装置10、有料检测装置11、集料溜槽12设置在胶带机头部，其中集料溜槽12即为胶带机头部漏斗。为保护动力驱动单元6及刮料清扫器4，在清理搬运机头部处设置了防护板7防止物料因溜槽壁反弹对本设备造成损伤。当有料检测装置感应到输送带2上有撒料时，搬运机可自动启动将撒料集中回收至集料溜槽12处。清理搬运机上方设置的导料板1，其作用为保证将尽可能多的撒料都集中到清理搬运机上。清理搬运机中部利用工作辊3和托带辊5对输送带2及物料进行支撑。工作辊3和托带辊5可以采取任意安装方式，不限于图2的安装形式。As shown in Figure 1-2, when the tensioning of the belt conveyor is in the form of tail screw tension and tail car tension, it is usually sufficient to arrange a material spreading and cleaning conveyor in the return section of the belt conveyor below it. The tensioning device 9 and the steering roller 8 are arranged at the tail of the tape machine. The scraper cleaner 4, the power drive unit 6, the protective plate 7, the compressed air blowing device 10, the material detection device 11, and the collecting chute 12 are arranged at the head of the tape machine, and the collecting chute 12 is the funnel at the head of the tape machine . In order to protect the power drive unit 6 and the scraper cleaner 4, a protective plate 7 is provided at the head of the cleaning transporter to prevent the material from being damaged by the rebound of the chute wall. When the material detection device senses that there is material scattered on the conveyor belt 2, the conveyor can automatically start to collect the material scattered to the collection chute 12. Clean up the material guide plate 1 that is provided with above the conveyor, and its effect is to ensure that as much sprinkled material as possible is all concentrated on the cleaning conveyor. The middle part of the cleaning and handling machine uses the working roller 3 and the belt roller 5 to support the conveyor belt 2 and the material. The work roll 3 and the belt roll 5 can be installed in any way, not limited to the installation form shown in FIG. 2 .
实施例2Example 2
对于胶带机张紧形式为重锤张紧时，通常情况下在其下方需要考虑布置两条或以上胶带机回程段撒料清理搬运机，其中搬运机张紧装置形式可选择为螺旋式、重力式或其他形式。如图3-4所示，以胶带机重锤张紧为界，设置两条胶带机回程段撒料清理搬运机。张紧装置9和转向辊8布置在胶带机尾部。刮料清扫器4、动力驱动单元6、防护板7、压缩空气吹扫装置10、有料检测装置11、集料溜槽12布置在胶带机头部。当清理搬运机头部布置在胶带机头部时，集料溜槽12即为胶带机头部漏斗，为保护清理搬运机动力驱动单元6及刮料清扫器4，在清理搬运机头部处设置了防护板7防止物料因溜槽壁反弹对本设备造成损伤；当清理搬运机头部布置在胶带机中部或尾部时，需要在清理搬运机头部另设置集料溜槽12，此时由于没有胶带机运送物料的影响，可不设置防护板7。当有料检测装置感应到输送带2上有撒料时，清理搬运机可自动启动将撒料集中回收至集料溜槽12处。清理搬运机上方设置的导料板1，其作用为保证将尽可能多的撒料都集中到搬运机上。清理搬运机中部利用工作辊3和托带辊5对输送带2及物料进行支撑。工作辊3和托带辊5可以采取任意安装方式，不限于图4的安装形式。When the tensioning form of the belt conveyor is heavy hammer tensioning, it is usually necessary to consider the arrangement of two or more conveyors for spreading and cleaning the return section of the conveyor belt below it. form or otherwise. As shown in Figure 3-4, with the tension of the belt conveyor hammer as the boundary, two conveyors for spreading and cleaning materials in the return section of the belt conveyor are installed. The tensioning device 9 and the steering roller 8 are arranged at the tail of the tape machine. The scraper cleaner 4, the power drive unit 6, the protective plate 7, the compressed air purging device 10, the material detection device 11, and the collecting chute 12 are arranged at the head of the tape machine. When the head of the cleaning conveyor is arranged on the head of the belt conveyor, the collecting chute 12 is the funnel of the tape conveyor head. In order to protect the power drive unit 6 of the cleaning conveyor and the scraper cleaner 4, it is installed at the head of the cleaning conveyor A protective plate 7 is provided to prevent the material from being damaged due to the rebound of the chute wall; when the head of the cleaning conveyor is arranged in the middle or tail of the belt conveyor, it is necessary to set a collection chute 12 at the head of the cleaning conveyor. The influence of conveying material, protective plate 7 can not be set. When the material detection device senses that the material is scattered on the conveyor belt 2, the cleaning and transporting machine can automatically start to concentrate and recycle the material to the collection chute 12. Clean up the material guide plate 1 that is provided with above the conveyer, and its function is to guarantee that as much sprinkled material as possible is all concentrated on the conveyer. The middle part of the cleaning and handling machine uses the working roller 3 and the belt roller 5 to support the conveyor belt 2 and the material. The work roll 3 and the belt roll 5 can be installed in any way, not limited to the installation form shown in FIG. 4 .
本实施例中，所述刮料清扫器4和压缩空气吹扫装置10设置在该清理搬运机的头部或尾部，负责对输送带进行两道清扫，彻底防止二次撒料的产生；所述压缩空气吹扫装置10设置有若干组扁平状喷嘴(未画出)。而压缩空气气源可采用转运站处的压缩空气供给点，亦可单独配套设置小型空压机来提供；且多组扁平状喷嘴可使压缩空气吹扫装置能够对输送带带面进行有效吹扫。In this embodiment, the scraper cleaner 4 and the compressed air purging device 10 are arranged at the head or tail of the cleaning transporter, and are responsible for cleaning the conveyor belt twice to completely prevent the generation of secondary spreading; The compressed air purging device 10 is provided with several groups of flat nozzles (not shown). The compressed air source can be provided by the compressed air supply point at the transfer station, or a small air compressor can be provided separately; and multiple sets of flat nozzles can enable the compressed air blowing device to effectively blow the conveyor belt surface. sweep.
本实施例中，所述集料装置12可为单独设置的落料溜管、集料溜槽或积料斗，亦可为与对应的胶带机共用的头部漏斗。In this embodiment, the material collecting device 12 can be a separately provided dropping chute, collecting chute or accumulation hopper, or can be a head funnel shared with the corresponding belt conveyor.
本实施例中，所述清理搬运机的运行模式为机旁点动、自动启动、或与胶带机同步运行；所述有料检测装置11布置在撒料量大区段前方部位，当其检测到撒料量处于预设定的安全界线后该清理搬运机可自动启动。In this embodiment, the operation mode of the cleaning and transporting machine is jogging beside the machine, automatic start, or synchronous operation with the tape conveyor; the material detection device 11 is arranged The cleaning and handling machine can be automatically started after the amount of material spreading is within the preset safety limit.
本实用新型将上述胶带机回程段撒料清理搬运机在胶带机回程段进行布置的方法，具体为：将所述清理搬运机沿着胶带机的运行方向布置且安装在胶带机回程段的下方相隔一定距离，可自动高效地将胶带机运行过程中的撒料集中回收并运至胶带机头部漏斗或集料溜槽等。In the utility model, the method for arranging the above-mentioned cleaning and handling machine in the return section of the belt machine in the return section of the belt machine is specifically: arranging the cleaning and handling machine along the running direction of the belt machine and installing it below the return section of the belt machine At a certain distance, the scattered materials during the operation of the tape machine can be automatically and efficiently collected and transported to the hopper at the head of the tape machine or the collection chute.
作为进一步改进，可将所述清理搬运机进行全程布置，也可根据胶带机回程段的实际撒料情况进行局部布置于胶带机回程段。As a further improvement, the cleaning and conveying machine can be arranged in the whole process, or it can be arranged locally in the return section of the belt conveyor according to the actual material spreading in the return section of the belt conveyor.
作为进一步改进，还可根据胶带机的实际工艺布置，将所述清理搬运机设置为一段式或分段式。即对应胶带机其拉紧装置设置在尾部且全程无改向的，清理搬运机可在胶带机头尾区间段设置一条；如对应胶带机沿程有中部拉紧装置或地面驱动装置的，清理搬运机可按区段进行分段设置，近头部段的其撒料可直接运至胶带机头部漏斗，近尾部段或是中部段的其撒料可运至其中一侧(视工艺布置)所设置的落料溜管或积料斗。As a further improvement, according to the actual process layout of the tape machine, the cleaning and conveying machine can also be set as one-stage or segmented. That is to say, if the tensioning device of the corresponding belt conveyor is set at the tail and there is no redirection in the whole process, one cleaning and handling machine can be installed at the head and tail section of the belt conveyor; The conveying machine can be set up in sections according to the sections. The material near the head can be directly transported to the funnel at the head of the tape machine, and the material near the tail or the middle can be transported to one side (depending on the process layout) ) set the drop chute or accumulation hopper.
最后说明的是，以上实施例仅用以说明本实用新型的技术方案而非限制，尽管参照较佳实施例对本实用新型进行了详细说明，本领域的普通技术人员应当理解，可以对本实用新型的技术方案进行修改或者等同替换，而不脱离本技术方案的宗旨和范围，其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions shall be covered by the claims of the present utility model.
Claims (5)
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| CN201621146779.9U CN206088232U (en) | 2016-10-21 | 2016-10-21 | Material clearance conveyer is spilt to sealing -tape machine return stroke section |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106315168A (en) * | 2016-10-21 | 2017-01-11 | 中冶赛迪工程技术股份有限公司 | Clearing and transporting machine for scattered materials at return section of adhesive tape machine and arranging method |
| CN106966107A (en) * | 2017-04-26 | 2017-07-21 | 兖州煤业股份有限公司 | A kind of self-cleaning device for ribbon conveyer |
| CN116331765A (en) * | 2023-02-08 | 2023-06-27 | 浙江浙能兰溪发电有限责任公司 | Conveyor belt tear monitoring protection device and method, belt conveyor |
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2016
- 2016-10-21 CN CN201621146779.9U patent/CN206088232U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106315168A (en) * | 2016-10-21 | 2017-01-11 | 中冶赛迪工程技术股份有限公司 | Clearing and transporting machine for scattered materials at return section of adhesive tape machine and arranging method |
| CN106966107A (en) * | 2017-04-26 | 2017-07-21 | 兖州煤业股份有限公司 | A kind of self-cleaning device for ribbon conveyer |
| CN106966107B (en) * | 2017-04-26 | 2018-11-30 | 兖州煤业股份有限公司 | A kind of self-cleaning device for belt conveyor |
| CN116331765A (en) * | 2023-02-08 | 2023-06-27 | 浙江浙能兰溪发电有限责任公司 | Conveyor belt tear monitoring protection device and method, belt conveyor |
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