CN206084674U - Abrasive band wheel polisher - Google Patents
Abrasive band wheel polisher Download PDFInfo
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- CN206084674U CN206084674U CN201621111591.0U CN201621111591U CN206084674U CN 206084674 U CN206084674 U CN 206084674U CN 201621111591 U CN201621111591 U CN 201621111591U CN 206084674 U CN206084674 U CN 206084674U
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Abstract
本实用新型提供了一种砂带轮打磨机,包括:驱动电机、主动轮、第一从动轮、第二从动轮、第三从动轮、张紧轮和锁紧机构,所述主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮安装在同一平面上且呈环形分布,主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮之间通过砂带连接,驱动电机安装在主动轮的一侧,驱动电机与主动轮之间通过皮带连接,张紧轮安装在锁紧机构上。本砂带轮打磨机通过设置不同曲率半径的主动轮和从动轮,可以更好的调节打磨速率以便更好地适应不同材料打磨的要求;同时由于各个带轮之间砂带长度不一样,从而可以适应不同形状打磨件的要求,对于一次性打磨不同长度的平面有着非常高的效率。
The utility model provides an abrasive belt wheel grinder, comprising: a driving motor, a driving wheel, a first driven wheel, a second driven wheel, a third driven wheel, a tensioning wheel and a locking mechanism. A driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are installed on the same plane and distributed in a ring shape, between the driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel The driving motor is installed on one side of the driving wheel through the connection of the abrasive belt, the driving motor and the driving wheel are connected by a belt, and the tensioning wheel is installed on the locking mechanism. The belt wheel grinding machine can better adjust the grinding speed to better meet the grinding requirements of different materials by setting driving wheels and driven wheels with different curvature radii; It can adapt to the requirements of different shapes of grinding parts, and has a very high efficiency for grinding planes of different lengths at one time.
Description
技术领域technical field
本实用新型涉及一种打磨机,具体涉及一种砂带轮打磨机。The utility model relates to a grinding machine, in particular to an abrasive belt wheel grinding machine.
背景技术Background technique
在自动化流水线上经常会用到砂带打磨机,但是由于打磨件形状不规则,例如:圆角曲率半径有多种尺寸、曲面长度不一致等等,导致同一打磨机不能更好适应各种不同的工件,同时由于材料的不同,打磨速率和砂带张力都需要进行不同的调整,这样才能更好地适应不同的材料要求,所以针对不同的工件,厂家需要采购不同型号和尺寸的砂带轮打磨机。Abrasive belt grinders are often used on automated assembly lines, but due to the irregular shape of the grinding parts, for example: the radius of curvature of the fillet has multiple sizes, the length of the curved surface is inconsistent, etc., the same grinder cannot be better adapted to various At the same time, due to the different materials, the grinding speed and the tension of the abrasive belt need to be adjusted differently, so as to better adapt to the requirements of different materials. Therefore, for different workpieces, manufacturers need to purchase different models and sizes of abrasive belt wheels for grinding machine.
实用新型内容Utility model content
为解决现有技术中存在的不足,本实用新型提供了一种砂带轮打磨机,本打磨机针对不同形状的零件做出通用性的设计,使得不同型号的零件可以在同一个打磨机上加工打磨。In order to solve the deficiencies in the prior art, the utility model provides an abrasive belt wheel grinder, which has a universal design for parts of different shapes, so that parts of different types can be processed on the same grinder polished.
为实现上述技术方案,本实用新型提供了一种砂带轮打磨机,包括:驱动电机、主动轮、第一从动轮、第二从动轮、第三从动轮、张紧轮和锁紧机构,所述主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮安装在同一平面上且呈环形分布,所述主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮之间通过砂带连接,所述驱动电机安装在主动轮的一侧,驱动电机与主动轮之间通过皮带连接,所述张紧轮安装在锁紧机构上。In order to realize the above-mentioned technical solution, the utility model provides an abrasive belt grinding machine, comprising: a driving motor, a driving wheel, a first driven wheel, a second driven wheel, a third driven wheel, a tension wheel and a locking mechanism, The driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are installed on the same plane and distributed in a ring shape, the driving wheel, the first driven wheel, the second driven wheel, the third driven wheel The driven wheel and the tension pulley are connected by an abrasive belt, the drive motor is installed on one side of the drive pulley, the drive motor and the drive pulley are connected by a belt, and the tension pulley is installed on the locking mechanism.
在上述技术方案中,通过驱动电机的旋转可以带动主动轮的旋转,所述主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮之间通过环形的砂带传动,通过锁紧机构可以调节张紧轮的张力,从而调节整个环形砂带的张力。In the above technical solution, the rotation of the driving motor can drive the rotation of the driving wheel, and the driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are driven by an annular abrasive belt, The tension of the tension wheel can be adjusted through the locking mechanism, so as to adjust the tension of the entire endless abrasive belt.
优选的,所述锁紧机构包括安装座、气缸、调节轮、连杆、移动杆、轴承和张紧轮座,所述气缸安装在安装座的下方,所述气缸的伸缩端与调节轮连接,所述调节轮通过连杆与移动杆连接,两个对称设置的轴承安装在安装座的上方,所述两个对称设置的轴承之间通过轴杆连接,所述移动杆的一端与轴杆连接,张紧轮座安装在轴杆的一端,张紧轮安装在张紧轮座上。通过调节轮的旋转可以驱动移动杆的前后移动,由于两个对称设置的轴承之间在运转时轴向和径向有一定的运动余量,因此在移动杆移动的过程中可以驱动两个对称设置的轴承之间的轴杆移动,进而带动张紧轮座移动,从而实现对张紧轮位置的移动,一旦张紧轮位置确定,气缸动作,将调节轮外顶,将调节轮固定,从而防止调节轮动作,进而锁定张紧轮的位置。Preferably, the locking mechanism includes a mounting base, a cylinder, an adjusting wheel, a connecting rod, a moving rod, a bearing and a tensioning wheel seat, the cylinder is installed under the mounting base, and the telescopic end of the cylinder is connected to the adjusting wheel , the adjustment wheel is connected to the moving rod through a connecting rod, two symmetrically arranged bearings are installed above the mounting base, and the two symmetrically arranged bearings are connected through a shaft rod, and one end of the moving rod is connected to the shaft rod Connection, the tensioning wheel seat is installed on one end of the axle rod, and the tensioning wheel is installed on the tensioning wheel seat. The rotation of the adjustment wheel can drive the moving rod to move back and forth. Since there is a certain amount of movement between the two symmetrically arranged bearings in the axial and radial directions during operation, the two symmetrical bearings can be driven during the movement of the moving rod. The shaft rod between the set bearings moves, and then drives the tension wheel seat to move, so as to realize the movement of the tension wheel position. Once the tension wheel position is determined, the cylinder moves to push the adjustment wheel out and fix the adjustment wheel, thereby Prevents the adjustment wheel from moving, thereby locking the position of the tensioner wheel.
优选的,所述第一从动轮和第二从动轮分别设置在主动轮的左右两侧,第三从动轮毗邻第二从动轮,张紧轮安装在第三从动轮和第一从动轮之间。主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮之间环形分布,以方便砂带的连接。Preferably, the first driven wheel and the second driven wheel are respectively arranged on the left and right sides of the driving wheel, the third driven wheel is adjacent to the second driven wheel, and the tensioning wheel is installed between the third driven wheel and the first driven wheel . The driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are distributed in a ring to facilitate the connection of the abrasive belt.
优选的,所述主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮的曲率半径均不相同,所述主动轮的曲率半径大于第三从动轮的曲率半径,所述第三从动轮的曲率半径大于第一从动轮的曲率半径,所述第一从动轮的曲率半径大于张紧轮的曲率半径,所述张紧轮的曲率半径大于第二从动轮的曲率半径。由于主动轮、第一从动轮、第二从动轮、第三从动轮和张紧轮的曲率半径大小不一致,可以更好的调节打磨速率以便更好地适应不同材料打磨的要求。Preferably, the curvature radii of the driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are all different, and the curvature radius of the driving wheel is greater than that of the third driven wheel, so The radius of curvature of the third driven wheel is greater than the radius of curvature of the first driven wheel, the radius of curvature of the first driven wheel is greater than the radius of curvature of the tensioning wheel, and the radius of curvature of the tensioning wheel is greater than the radius of curvature of the second driven wheel . Since the curvature radii of the driving wheel, the first driven wheel, the second driven wheel, the third driven wheel and the tensioning wheel are inconsistent, the grinding rate can be better adjusted so as to better adapt to the grinding requirements of different materials.
优选的,所述主动轮与第一从动轮之间的砂带长大于第三从动轮与张紧轮之间的砂带长,所述第三从动轮与张紧轮之间的砂带长大于张紧轮与第一从动轮之间的砂带长,所述张紧轮与第一从动轮之间的砂带长大于主动轮与第二从动轮之间的砂带长,所述主动轮与第二从动轮之间的砂带长大于第二从动轮与第三从动轮之间的砂带长。由于各个带轮之间砂带长度不一样,从而可以适应不同形状打磨件的要求,对于一次性打磨不同长度的平面有着非常高的效率。Preferably, the length of the abrasive belt between the driving wheel and the first driven wheel is greater than the length of the abrasive belt between the third driven wheel and the tensioning wheel, and the length of the abrasive belt between the third driven wheel and the tensioning wheel is Greater than the length of the abrasive belt between the tensioning wheel and the first driven wheel, the length of the abrasive belt between the tensioning wheel and the first driven wheel is longer than the length of the abrasive belt between the driving wheel and the second driven wheel, the driving The length of the abrasive belt between the wheel and the second driven wheel is longer than the length of the abrasive belt between the second driven wheel and the third driven wheel. Due to the different lengths of the abrasive belts between the various pulleys, it can adapt to the requirements of different shapes of grinding parts, and has a very high efficiency for one-time grinding of planes with different lengths.
本实用新型提供的一种砂带轮打磨机的有益效果在于:本砂带轮打磨机通过设置不同曲率半径的主动轮和从动轮,可以更好的调节打磨速率以便更好地适应不同材料打磨的要求;同时由于各个带轮之间砂带长度不一样,从而可以适应不同形状打磨件的要求,对于一次性打磨不同长度的平面有着非常高的效率。The beneficial effect of the belt wheel grinding machine provided by the utility model is that the grinding speed of the belt wheel grinding machine can be better adjusted to better adapt to grinding of different materials by setting driving wheels and driven wheels with different curvature radii. At the same time, due to the different lengths of the abrasive belts between the pulleys, it can adapt to the requirements of different shapes of grinding parts, and has a very high efficiency for grinding planes of different lengths at one time.
附图说明Description of drawings
图1是本实用新型的立体结构示意图Ⅰ。Fig. 1 is the three-dimensional structure schematic diagram I of the present utility model.
图2是本实用新型中锁紧机构的立体结构示意图。Fig. 2 is a three-dimensional schematic diagram of the locking mechanism of the present invention.
图3是本实用新型的立体结构示意图Ⅱ。Fig. 3 is a schematic diagram II of the three-dimensional structure of the present invention.
图4是本实用新型的俯视图。Fig. 4 is a top view of the utility model.
图中:10、驱动电机;20、主动轮;21、第一从动轮;22、第二从动轮;23、第三从动轮;30、张紧轮;40、皮带;50、锁紧机构;51、安装座;52、气缸;53、调节轮;54、连杆;55、移动杆;56、轴承;57、张紧轮座;61、底板;62、支架;70、砂带。In the figure: 10, driving motor; 20, driving wheel; 21, first driven wheel; 22, second driven wheel; 23, third driven wheel; 30, tensioning wheel; 40, belt; 50, locking mechanism; 51, mounting seat; 52, cylinder; 53, adjusting wheel; 54, connecting rod; 55, moving rod; 56, bearing; 57, tension wheel seat; 61, bottom plate;
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。本领域普通人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本实用新型的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by ordinary persons in the art without creative efforts belong to the protection scope of the present utility model.
实施例:一种砂带轮打磨机。Embodiment: a kind of abrasive belt wheel grinder.
参照图1至图4所示,一种砂带轮打磨机,包括:驱动电机10、主动轮20、第一从动轮21、第二从动轮22、第三从动轮23、张紧轮30和锁紧机构50,所述主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30安装在同一平面上且呈环形分布,所述主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30之间通过砂带70连接,所述驱动电机10安装在主动轮20的一侧,驱动电机10与主动轮20之间通过皮带40连接,所述张紧轮30安装在锁紧机构50上。Referring to Fig. 1 to Fig. 4, a kind of abrasive belt grinding machine comprises: driving motor 10, driving wheel 20, first driven wheel 21, second driven wheel 22, third driven wheel 23, tension wheel 30 and The locking mechanism 50, the driving wheel 20, the first driven wheel 21, the second driven wheel 22, the third driven wheel 23 and the tensioning wheel 30 are installed on the same plane and distributed in a ring shape, the driving wheel 20, the first driven wheel A driven wheel 21, the second driven wheel 22, the third driven wheel 23 and the tensioning wheel 30 are connected by an abrasive belt 70, the driving motor 10 is installed on one side of the driving wheel 20, and the driving motor 10 and the driving wheel 20 They are connected by a belt 40 , and the tension pulley 30 is mounted on a locking mechanism 50 .
在上述技术方案中,通过驱动电机10的旋转可以带动主动轮20的旋转,所述主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30之间通过环形的砂带70传动,通过锁紧机构50可以调节张紧轮30的张力,从而调节整个环形砂带70的张力。In the above-mentioned technical scheme, the rotation of the driving wheel 20 can be driven by the rotation of the driving motor 10, and the driving wheel 20, the first driven wheel 21, the second driven wheel 22, the third driven wheel 23 and the tension wheel 30 Through the transmission of the annular abrasive belt 70 , the tension of the tension wheel 30 can be adjusted through the locking mechanism 50 , thereby adjusting the tension of the entire annular abrasive belt 70 .
参照图2所示,所述锁紧机构50包括安装座51、气缸52、调节轮53、连杆54、移动杆55、轴承56和张紧轮座57,所述气缸52安装在安装座51的下方,所述气缸52的伸缩端与调节轮53连接,所述调节轮53通过连杆54与移动杆55连接,两个对称设置的轴承56安装在安装座51的上方,所述两个对称设置的轴承56之间通过轴杆连接,所述移动杆55的一端与轴杆连接,张紧轮座57安装在轴杆的一端,张紧轮30安装在张紧轮座57上。支架62的一端安装在底板61上,支架62的另外一端与安装座51连接,第一从动轮21安装在支架62上。2, the locking mechanism 50 includes a mounting base 51, a cylinder 52, an adjustment wheel 53, a connecting rod 54, a moving rod 55, a bearing 56 and a tension wheel seat 57, and the cylinder 52 is mounted on the mounting base 51 Below, the telescopic end of the cylinder 52 is connected with the adjustment wheel 53, the adjustment wheel 53 is connected with the moving rod 55 through the connecting rod 54, two symmetrically arranged bearings 56 are installed above the mounting base 51, and the two The symmetrically arranged bearings 56 are connected by a shaft. One end of the moving rod 55 is connected to the shaft. The tension wheel seat 57 is installed on one end of the shaft bar. One end of the bracket 62 is installed on the bottom plate 61 , the other end of the bracket 62 is connected with the mounting seat 51 , and the first driven wheel 21 is installed on the bracket 62 .
在上述技术方案中,通过调节轮53的旋转可以驱动移动杆55的前后移动,由于两个对称设置的轴承56之间在运转时轴向和径向都有一定的运动余量,因此在移动杆55移动的过程中可以驱动两个对称设置的轴承56之间的轴杆移动,进而带动张紧轮座57移动,从而实现对张紧轮30位置的移动,一旦张紧轮30位置确定,气缸52动作,将调节轮53外顶,将调节轮53锁定,从而防止调节轮53旋转,进而锁定张紧轮30的位置。In the above-mentioned technical scheme, the rotation of the adjustment wheel 53 can drive the forward and backward movement of the moving rod 55. Since there is a certain amount of movement in the axial and radial directions between the two symmetrically arranged bearings 56, when moving, During the movement of the rod 55, the shaft rod between the two symmetrically arranged bearings 56 can be driven to move, and then the tension wheel seat 57 is driven to move, thereby realizing the movement of the position of the tension wheel 30. Once the position of the tension wheel 30 is determined, The cylinder 52 acts to push the adjustment wheel 53 out and lock the adjustment wheel 53, thereby preventing the adjustment wheel 53 from rotating, and then locking the position of the tensioning wheel 30.
参照图1和图4所示,所述第一从动轮21和第二从动轮22分别设置在主动轮20的左右两侧,第三从动轮23毗邻第二从动轮22,张紧轮30安装在第三从动轮23和第一从动轮21之间。主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30之间环形分布,以方便砂带70的连接。1 and 4, the first driven wheel 21 and the second driven wheel 22 are respectively arranged on the left and right sides of the driving wheel 20, the third driven wheel 23 is adjacent to the second driven wheel 22, and the tension wheel 30 is installed between the third driven wheel 23 and the first driven wheel 21 . The driving wheel 20 , the first driven wheel 21 , the second driven wheel 22 , the third driven wheel 23 and the tension wheel 30 are distributed in a ring to facilitate the connection of the abrasive belt 70 .
参照图1所示,所述主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30的曲率半径均不相同,所述主动轮20的曲率半径大于第三从动轮23的曲率半径,所述第三从动轮23的曲率半径大于第一从动轮21的曲率半径,所述第一从动轮21的曲率半径大于张紧轮30的曲率半径,所述张紧轮30的曲率半径大于第二从动轮22的曲率半径。由于主动轮20、第一从动轮21、第二从动轮22、第三从动轮23和张紧轮30的曲率半径大小不一致,可以更好的调节打磨速率以便更好地适应不同材料打磨的要求。1, the radius of curvature of the driving wheel 20, the first driven wheel 21, the second driven wheel 22, the third driven wheel 23 and the tensioning wheel 30 are all different, and the radius of curvature of the driving wheel 20 is greater than The radius of curvature of the third driven wheel 23, the radius of curvature of the third driven wheel 23 is greater than the radius of curvature of the first driven wheel 21, the radius of curvature of the first driven wheel 21 is greater than the radius of curvature of the tensioning wheel 30, the radius of curvature of the first driven wheel 21 is greater than the radius of curvature of the tensioning wheel 30, the The radius of curvature of the tensioning pulley 30 is larger than that of the second driven pulley 22 . Since the radius of curvature of the driving wheel 20, the first driven wheel 21, the second driven wheel 22, the third driven wheel 23 and the tension wheel 30 are inconsistent, the grinding rate can be better adjusted so as to better adapt to the grinding requirements of different materials .
参照图1所示,所述主动轮20与第一从动轮21之间的砂带长大于第三从动轮23与张紧轮30之间的砂带长,所述第三从动轮23与张紧轮30之间的砂带长大于张紧轮30与第一从动轮21之间的砂带长,所述张紧轮30与第一从动轮21之间的砂带长大于主动轮20与第二从动轮22之间的砂带长,所述主动轮20与第二从动轮22之间的砂带长大于第二从动轮22与第三从动轮23之间的砂带长。由于各个带轮之间砂带长度不一样,从而可以适应不同形状打磨件的要求,对于一次性打磨不同长度的平面有着非常高的效率。1, the abrasive belt between the driving wheel 20 and the first driven wheel 21 is longer than the abrasive belt between the third driven wheel 23 and the tensioning wheel 30, and the third driven wheel 23 and the tensioning wheel 30 are long. The abrasive belt between the tension pulley 30 is longer than the abrasive belt between the tension pulley 30 and the first driven wheel 21, and the abrasive belt between the tension pulley 30 and the first driven pulley 21 is longer than the drive pulley 20 and the first driven pulley 21. The abrasive belt between the second driven wheel 22 is long, and the abrasive belt between the driving wheel 20 and the second driven wheel 22 is longer than the abrasive belt between the second driven wheel 22 and the third driven wheel 23 . Due to the different lengths of the abrasive belts between the various pulleys, it can adapt to the requirements of different shapes of grinding parts, and has a very high efficiency for one-time grinding of planes with different lengths.
以上所述为本实用新型的较佳实施例而已,但本实用新型不应局限于该实施例和附图所公开的内容,所以凡是不脱离本实用新型所公开的精神下完成的等效或修改,都落入本实用新型保护的范围。The above description is only a preferred embodiment of the utility model, but the utility model should not be limited to the disclosed content of the embodiment and the accompanying drawings, so any equivalent or completed without departing from the disclosed spirit of the utility model Modifications all fall within the protection scope of the utility model.
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| CN201621111591.0U CN206084674U (en) | 2016-10-10 | 2016-10-10 | Abrasive band wheel polisher |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671659A (en) * | 2017-10-19 | 2018-02-09 | 杭州天宏智能科技有限公司 | A kind of abrasive band emery wheel of curvature-adjustable |
| CN107900862A (en) * | 2017-11-17 | 2018-04-13 | 江门市江海区杰能机电科技有限公司 | The abrasive band component of abrasive belt grinding machine |
| CN111251134A (en) * | 2020-01-23 | 2020-06-09 | 上海送变电工程有限公司 | Cable surface annular polishing device used after stripping of cable insulation layer |
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2016
- 2016-10-10 CN CN201621111591.0U patent/CN206084674U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671659A (en) * | 2017-10-19 | 2018-02-09 | 杭州天宏智能科技有限公司 | A kind of abrasive band emery wheel of curvature-adjustable |
| CN107900862A (en) * | 2017-11-17 | 2018-04-13 | 江门市江海区杰能机电科技有限公司 | The abrasive band component of abrasive belt grinding machine |
| CN111251134A (en) * | 2020-01-23 | 2020-06-09 | 上海送变电工程有限公司 | Cable surface annular polishing device used after stripping of cable insulation layer |
| CN111251134B (en) * | 2020-01-23 | 2025-04-29 | 上海送变电工程有限公司 | A circular grinding device for cable surface after the cable insulation layer is stripped |
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