CN206084078U - Automatic assembly welding device of collection forming steel - Google Patents
Automatic assembly welding device of collection forming steel Download PDFInfo
- Publication number
- CN206084078U CN206084078U CN201621024022.2U CN201621024022U CN206084078U CN 206084078 U CN206084078 U CN 206084078U CN 201621024022 U CN201621024022 U CN 201621024022U CN 206084078 U CN206084078 U CN 206084078U
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- welding gun
- shaped steel
- pinch roll
- welding
- frame
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- 238000003466 welding Methods 0.000 title claims abstract description 128
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 65
- 239000010959 steel Substances 0.000 title claims abstract description 65
- 238000005507 spraying Methods 0.000 claims description 28
- 230000008439 repair process Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses an automatic assembly welding device of collection forming steel, this assembly welding device include a plurality of cartridge clip roller devices, it includes the frame to press from both sides the roller device, it erects the pinch roll to be provided with first perpendicular pinch roll and second in the frame, first perpendicular pinch roll and second erect the pinch roll and all are connected with rotary drive assembly, the both ends of first perpendicular pinch roll all are provided with and compress tightly the drive, just the top of frame is provided with the press device who is used for compressing tightly shaped steel, the bottom of frame in first perpendicular pinch roll and second erect and are provided with shaped steel conveying roller between the pinch roll, be provided with the welder subassembly in the frame, the welder subassembly is including being fixed in the two welding gun frame of frame both sides, it is provided with a plurality of welder all to correspond on the two welding gun frame, welder's trailing end connection has welder telescopic machanism. Above -mentioned automatic assembly welding device of collection forming steel not only welds efficiently, and welding quality is good, and operation safe and reliable.
Description
Technical field
The utility model belongs to integrated shaped steel process technology, more particularly, to a kind of integrated shaped steel automatic assembly welding device.
Background technology
Its own advantages of integrated shaped steel Residential Buildings obtain certain accreditation in work progress, front with wide application
Scape.But integrated shaped steel Residential Buildings reflect that some must be accorded to the weak link paid much attention to during the manufacturing：
The assembly process and welding sequence of integrated-type product made from steel.Due to being at present using the not high machinery dress of artificial or semi-automatic degree
With with welding method, the current following shortcoming of group weldering mode generally existing of existing integrated shaped steel：
1) the both sides welding machine elder generation spot welding of integrated shaped steel, is afterwards monolateral seam weld, puts the workpiece of postwelding, the cold and hot contraction in seam weld
Asynchronous, local thermal deformation is big, bending occurs and bursts phenomenon；
2) only integrated shaped steel is clamped with the left and right sides, and method of clamping is unreliable, welding deformation is big, welding efficiency
It is low；
3) welding manner is motionless using workpiece, the walking of multiple stage welding machine, and some cables and tracheae followed by welding machine by drag chain,
Move back and forth relative friction all day, security incident easily occurs.
Utility model content
The purpose of this utility model is to provide a kind of integrated shaped steel automatic assembly welding device, and it has, and welding quality is good, weldering
The characteristics of connecing efficiency high and high security reliability, to solve prior art in above-mentioned asking of existing in process of integrated shaped steel
Topic.
It is that, up to this purpose, the utility model is employed the following technical solutions：
A kind of integrated shaped steel automatic assembly welding device, it includes feed end and discharge end, between the feed end and discharge end
Be arranged at intervals with the nip roll means of some sets side by side, wherein, the nip roll means include frame, in the frame rotationally between
Every the first perpendicular pinch roll and the second perpendicular pinch roll is provided with, the described first perpendicular pinch roll and the second perpendicular pinch roll are respectively connected with rotation
Drive component, the compression that the two ends of the described first perpendicular pinch roll are provided with for driving two perpendicular pinch rolls to clamp shaped steel is driven
It is dynamic, and the top of the frame is provided with the material pressing device for compressing shaped steel between adjacent two sets of nip roll means, it is described
The bottom of frame is provided with shaped steel conveying carrier roller, edge in the frame between the described first perpendicular pinch roll and the second perpendicular pinch roll
The shaped steel direction of motion is provided with least a set of welding gun component, and the welding gun component includes that correspondence is fixed on the two of the frame both sides
Individual gun rack, is correspondingly arranged on the N-1 welding gun that can be moved up and down along gun rack on described two gun racks, wherein N is type
The radical of steel, the tail end of the welding gun is connected with welding gun telescoping mechanism, and the adjacent two root types steel of tip correspondence of the welding gun it
Between weld seam arrange.
Especially, four sets of welding gun components, including a set of pre- welding gun are arranged at intervals with along the shaped steel direction of motion in the frame
Component, a set of multiple welding gun component and two sets of repair welding rifle components, the pre- welding gun component is arranged at institute along the integrated shaped steel direction of motion
The front end of multiple welding gun component is stated, two sets of repair welding rifles component can be arranged at up or down in the frame, and is respectively provided with
In the pre- welding gun component and the rear end of multiple welding gun component.
Especially, the rotary drive assembly includes nip rolls uni-drive gear box, the output shaft of the nip rolls uni-drive gear box
It is connected with the rotating shaft of perpendicular pinch roll by Hooks coupling universal coupling, positioned at the first perpendicular pinch roll side and positioned at the second perpendicular pinch roll side
All nip rolls uni-drive gear boxes be connected by a drive shaft respectively, the drive shaft is driven by nip rolls reducing motor.
Especially, the material pressing device includes upper pressure roller and Worm gear feed screw lift, and the Worm gear feed screw lift passes through
Reducing motor drives the upper pressure roller to move up and down.
Especially, it is connected with drive rod on the upper pressure roller, the screw mandrel of the drive rod and the Worm gear feed screw lift
Between clamping sleeve is set, pre-pressing spring is cased with the clamping sleeve.
Especially, it is vertically-mounted on the gun rack to have riser guide and tooth bar, driving box is provided with the welding gun,
The tooth bar meshed gears is installed on the output shaft of the driving box.
Especially, the welding gun includes nozzle and cap of spraying nozzle, and the cap of spraying nozzle is sheathed on outside the nozzle, the nozzle
Support base is fixed with below cap, the support base includes base, and the two ends of the base are vertically arranged with side plate, the side
Correspondence offers support slot on plate, and the cap of spraying nozzle is located in the support slot, and is fixed with stop member on the cap of spraying nozzle,
The stop member be located at two side plates between, the welding gun telescoping mechanism be welding gun telescopic cylinder, the welding gun telescopic cylinder
Connection welding gun drives nozzle level movement.
Especially, the stop member is to fix the nozzle fixture being placed on outside the cap of spraying nozzle by clamping screw.
Especially, the support slot is " U " type groove, and the external diameter of cap of spraying nozzle described in its width fits is arranged, described two sides
The length for being smaller than the cap of spraying nozzle between plate.
The beneficial effects of the utility model are that compared with prior art the integrated shaped steel automatic assembly welding device has following
Advantage：
1) per bar, the welding machine of seam configuration correspondence weld seam number is symmetrically welded, directly symmetrical seam weld, and weldment is received thermal balance, shunk
Symmetrically, deform minimum；
2) welded using first first, afterwards two grades or multistage welding of multiple weldering.Just weldering amount is about the 1/3 of full weld amount, first by weld seam
Interior groove portion small gap weldering is real, and fixed section bar, thermal deformation is little, and preheats for multiple weldering, it is to avoid the disposable welding temperature difference is big, deflection is big
And the defect of spreading workpiece.Just postwelding can one or more groups of multiple welderings.
3) setting of repair welding rifle component, configures for emergency power.Behind just weldering, multiple welder position, a set of repair welding equipment is respectively set.
Multiple stage welding machine works simultaneously, a plurality of weld seam flowing water wire bonding incessantly
4) group is welded standby, and with clamping function up and down, workpiece deformation is little, and simultaneously welding efficiency is high for a plurality of weld seam；
5) welding manner is motionless using welding machine, and the permanent mobile mode of workpiece, security reliability is high；
6) cap device is pulled out in welding gun configuration automatically, and using discharging gap cap of spraying nozzle is extracted automatically, is convenient for changing and is automated and be clear
Reason.
Description of the drawings
Fig. 1 is the structural representation of the integrated shaped steel automatic assembly welding device that the utility model specific embodiment 1 is provided；
Fig. 2 is the knot of the nip roll means of the integrated shaped steel automatic assembly welding device that the utility model specific embodiment 1 is provided
Structure schematic diagram.
Fig. 3 is the partial enlarged drawing of the integrated shaped steel automatic assembly welding device that the utility model specific embodiment 1 is provided；
Fig. 4 is the installation diagram of the welding gun of the integrated shaped steel automatic assembly welding device that the utility model specific embodiment 1 is provided.
Specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment.
Refer to shown in Fig. 1 to Fig. 4, in the present embodiment, a kind of integrated shaped steel automatic assembly welding device includes feed end and goes out
Material end, arranged for interval arranged side by side has some set nip roll means between the feed end and discharge end, and the nip roll means include frame
1, the first perpendicular pinch roll 2 and second is rotationally arranged at intervals with the frame 1 and erects pinch roll 3, the described first perpendicular pinch roll 2
Rotary drive assembly is respectively connected with the second perpendicular pinch roll 3, the rotary drive assembly includes nip rolls uni-drive gear box 4, described
The output shaft of nip rolls uni-drive gear box 4 is connected by Hooks coupling universal coupling 5 with the rotating shaft of perpendicular pinch roll, positioned at the first perpendicular pinch roll 2
Side and all nip rolls uni-drive gear boxes 4 positioned at the second perpendicular side of pinch roll 3 are connected respectively by a drive shaft 6, institute
State drive shaft 6 to be driven by nip rolls reducing motor 7.I.e. unilateral all nip rolls uni-drive gear boxes 4 share a drive shaft 6 and drive.It is described
The two ends of the first perpendicular pinch roll 2 are provided with compressed oil cylinder 8, the piston rod of the compressed oil cylinder 8 promote the first perpendicular pinch roll 2 to
Near the second perpendicular pinch roll 3 it is mobile when realize to the shaped steel 9 between two perpendicular pinch rolls clamping.
The top of the frame 1 is provided with the material pressing device for compressing shaped steel between adjacent two sets of nip roll means,
The material pressing device includes upper pressure roller 10 and Worm gear feed screw lift 11, and the Worm gear feed screw lift 11 is fixed on the frame
1 top, the bottom of its screw mandrel is connected with clamping sleeve 12, and pre-pressing spring 13, the clamping sleeve are cased with the clamping sleeve 12
12 bottom connection drive rod 14, the bottom of the drive rod 14 arranges upper pressure roller 10, and the Worm gear feed screw lift 11 is by subtracting
Speed motor 15 drives.
Erect in the described first perpendicular pinch roll 2 and second and shaped steel conveying support is provided between pinch roll 3 in the bottom of the frame 1
Roller 16, the shaped steel conveying carrier roller 16 is driven by conveying roller drive mechanism.
Pre- welding gun component 17a and multiple welding gun component 17b, welding are arranged at intervals with the frame 1 along the shaped steel direction of motion
When, first pass through pre- welding gun component 17a carries out pre-welding to weld seam, then by multiple welding gun component 17b carries out multiple welding to weld seam again
Prewelding amount is about the 1/3 of full weld amount, and first that groove portion small gap weldering in weld seam is real, fixed section bar, thermal deformation is little, and pre- for multiple weldering
Heat, it is to avoid the disposable welding temperature difference is big, deflection is big and the defect of spreading workpiece.The pre- welding gun component 17a and multiple welding gun group
The rear end of part 17b is provided with repair welding rifle component 17c, and the repair welding rifle component 17c can be moved up and down along frame 1, de- when occurring
During weldering, start emergency button, repair welding rifle component 17c adjustment can mend welding torch position, carry out repair welding operation, it is to avoid whole piece stream rapidly
Waterline stops for some reason.After existing field boundary is fixed a breakdown, repair welding equipment can reset, and quit work.The startup of emergency button can pass through people
The either type that work or automatic detection start.
The pre- welding gun component 17a and multiple welding gun component 17b include that correspondence is fixed on two welderings of the both sides of the frame 1
Gun rack 18, is correspondingly arranged on N-1 welding gun 19 on described two gun racks 18, wherein N for shaped steel radical, the welding gun 19
The tip adjacent two root types steel 9 of correspondence between weld seam arrange, the tail end of the welding gun 19 is connected with welding gun telescopic cylinder 20, institute
State welding gun telescopic cylinder 20 and drive the telescopic moving of welding gun 19, it is vertically-mounted on described two gun racks 18 to have the He of riser guide 21
Tooth bar 22, is provided with driving box 23 on the welding gun 19, the tooth bar 22 is installed on the output shaft of the driving box 23 and is engaged
Gear, the driving box 23 drives that welding gun 19 is overall to be moved up and down along riser guide 21 by gear and tooth bar 22.
The welding gun 19 includes nozzle 24 and cap of spraying nozzle 25, and the cap of spraying nozzle 25 is sheathed on outside the nozzle 24, described
The lower section of cap of spraying nozzle 25 is fixed with support base 26, and the support base 26 includes base 27, and the two ends of the base 27 vertically set
Side plate 28 is equipped with, correspondence offers the support slot of " U " type on the side plate 28, and the external diameter of cap of spraying nozzle sets described in its width fits
Put, the length for being smaller than the cap of spraying nozzle between described two side plates, the cap of spraying nozzle 25 is located in the support slot, institute
State and nozzle fixture 30 is fixed with by clamping screw 29 outside cap of spraying nozzle 25, the nozzle fixture 30 is located between two side plates 28,
When needing to dismantle cap of spraying nozzle 25, welding gun telescopic cylinder 20 pulls back nozzle 24 and cap of spraying nozzle 25 is moved together, works as nozzle fixture
30 move backward to rear end the inner side of side plate 28 when, the side plate 28 of rear end blocks nozzle fixture 30, welding gun telescopic cylinder
20 continue to be moved rearwards by, and most at last nozzle fixture 30 and the entirety of cap of spraying nozzle 25 are pulled down from nozzle 24.During installation, it would be desirable to change
Cap of spraying nozzle 25 load onto nozzle fixture 30 and be placed on the support slot of two side plates 28, welding gun telescopic cylinder 20 promotes forward nozzle 24
Automatically cap of spraying nozzle 25 is enclosed within outside nozzle 24.
During work, the described first perpendicular pinch roll 2 is in releasing orientation, and the shaped steel 9 Jing after piling is automatically fed into assembly-welding device
The perpendicular pinch roll 3 of the first perpendicular pinch roll 2 and second between, the compressed oil cylinder 8 promotes the first perpendicular pinch roll 2 by shaped steel 9 on a left side
Right both direction is compressed, and Worm gear feed screw lift 11 drives upper pressure roller 10 to move down, and is pressed in the top of shaped steel 9.By shaped steel 9
Positioned in four direction, prewelding rifle component 17a stations are first reached in the moving process of shaped steel 9, it is right that pre- welding gun component 17a is started
The weld seam of the both sides of shaped steel 9 carries out symmetrical pre-welding simultaneously, and prewelding amount is about the 1/3 of full weld amount, and during prewelding, shaped steel 9 keeps
The state of forward movement, when reaching multiple welding gun component 17b stations, multiple welding gun component 17b starts the weld seam to the both sides of shaped steel 9 to be carried out
Simultaneously symmetrical multiple welding, in pre-welding and multiple welding process, if there is sealing-off, two sets of repair welding rifle component 17c are actuated for mending
Weldering.
Above-mentioned integrated shaped steel automatic assembly welding device can be individually used for the group to integrated shaped steel and weld, it is often more important that can be supporting
On the production line of integrated shaped steel, to realize that the high efficiency full-automatic assembly line of integrated shaped steel is produced guarantee is provided.
Above example simply elaborates general principle of the present utility model and characteristic, and the utility model does not receive above-mentioned example
Limit, on the premise of without departing from the utility model spirit and scope, the utility model also has various change and change, these changes
Change and change and both fall within the range of claimed the utility model.The claimed scope of the utility model will by appended right
Ask book and its equivalent thereof.
Claims (8)
1. a kind of integrated shaped steel automatic assembly welding device, it includes feed end and discharge end, between the feed end and discharge end simultaneously
Row are arranged at intervals with the nip roll means of some sets, it is characterised in that the nip roll means include frame, rotatable in the frame
Be arranged at intervals with the first perpendicular pinch roll and the second perpendicular pinch roll, the described first perpendicular pinch roll and the second perpendicular pinch roll are respectively connected with
Rotary drive assembly, the two ends of the described first perpendicular pinch roll are provided with the compression for driving two perpendicular pinch rolls to clamp shaped steel
Drive, and the top of the frame is provided with the material pressing device for compressing shaped steel, institute between adjacent two sets of nip roll means
The bottom for stating frame is provided with shaped steel conveying carrier roller between the described first perpendicular pinch roll and the second perpendicular pinch roll, in the frame
The shaped steel direction of motion is provided with least a set of welding gun component, the welding gun component includes that correspondence is fixed on the frame both sides
Two gun racks, are correspondingly arranged on the N-1 welding gun that can be moved up and down along gun rack on described two gun racks, wherein N is
The radical of shaped steel, the tail end of the welding gun is connected with welding gun telescoping mechanism, and the adjacent two root types steel of tip correspondence of the welding gun
Between weld seam arrange.
2. integrated shaped steel automatic assembly welding device according to claim 1, it is characterised in that move along shaped steel in the frame
Direction is arranged at intervals with four sets of welding gun components, including a set of pre- welding gun component, a set of multiple welding gun component and two sets of repair welding rifle components,
The pre- welding gun component is arranged at the leading portion of the multiple welding gun component, and two sets of repair welding rifles component can be arranged at up or down
In the frame, and it is respectively arranged at the rear end of the pre- welding gun component and multiple welding gun component.
3. integrated shaped steel automatic assembly welding device according to claim 1, it is characterised in that the rotary drive assembly includes
Nip rolls uni-drive gear box, the output shaft of the nip rolls uni-drive gear box is connected by Hooks coupling universal coupling with the rotating shaft of perpendicular pinch roll,
Drive by one respectively positioned at the first perpendicular pinch roll side and all nip rolls uni-drive gear boxes positioned at the second perpendicular pinch roll side
Axle is connected, and the drive shaft is driven by nip rolls reducing motor.
4. integrated shaped steel automatic assembly welding device according to claim 1, it is characterised in that the material pressing device includes upper pressure
Roller and Worm gear feed screw lift, the Worm gear feed screw lift drives the upper pressure roller to move up and down by reducing motor.
5. integrated shaped steel automatic assembly welding device according to claim 4, it is characterised in that be connected with drive on the upper pressure roller
Clamping sleeve is set between the screw mandrel of lever, the drive rod and the Worm gear feed screw lift, on the clamping sleeve precompressed is cased with
Tight spring.
6. integrated shaped steel automatic assembly welding device according to claim 1, it is characterised in that vertically pacify on the gun rack
Equipped with riser guide and tooth bar, driving box is provided with the welding gun, the tooth bar is installed on the output shaft of the driving box
Meshed gears.
7. the integrated shaped steel automatic assembly welding device according to claim 1,2 or 6 any one, it is characterised in that the welding gun
Including nozzle and cap of spraying nozzle, the cap of spraying nozzle is sheathed on outside the nozzle, and support base, institute are fixed with below the cap of spraying nozzle
Support base is stated including base, the two ends of the base are vertically arranged with side plate, correspondence offers support slot on the side plate, institute
Cap of spraying nozzle is stated in the support slot, and stop member is fixed with the cap of spraying nozzle, the stop member is located at two sides
Between plate, the welding gun telescoping mechanism is welding gun telescopic cylinder, and the welding gun telescopic cylinder connection welding gun drives nozzle level to move
It is dynamic.
8. integrated shaped steel automatic assembly welding device according to claim 7, it is characterised in that the stop member is by lock
Tight bolt fixes the nozzle fixture being placed on outside the cap of spraying nozzle, and the support slot is " U " type groove, cap of spraying nozzle described in its width fits
External diameter arrange, the length for being smaller than the cap of spraying nozzle between described two side plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621024022.2U CN206084078U (en) | 2016-08-31 | 2016-08-31 | Automatic assembly welding device of collection forming steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621024022.2U CN206084078U (en) | 2016-08-31 | 2016-08-31 | Automatic assembly welding device of collection forming steel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206084078U true CN206084078U (en) | 2017-04-12 |
Family
ID=58477952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621024022.2U Withdrawn - After Issue CN206084078U (en) | 2016-08-31 | 2016-08-31 | Automatic assembly welding device of collection forming steel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206084078U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180967A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated shaped steel automatic assembly welding device and method |
| CN118664166A (en) * | 2024-08-23 | 2024-09-20 | 南通润邦海洋工程装备有限公司 | T row dress welding equipment for ship building |
-
2016
- 2016-08-31 CN CN201621024022.2U patent/CN206084078U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180967A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated shaped steel automatic assembly welding device and method |
| WO2018041236A1 (en) * | 2016-08-31 | 2018-03-08 | 无锡市光彩机械制造有限公司 | Welding apparatus and method |
| CN118664166A (en) * | 2024-08-23 | 2024-09-20 | 南通润邦海洋工程装备有限公司 | T row dress welding equipment for ship building |
| CN118664166B (en) * | 2024-08-23 | 2024-12-03 | 南通润邦海洋工程装备有限公司 | T row dress welding equipment for ship building |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170412 Effective date of abandoning: 20190416 |
|
| AV01 | Patent right actively abandoned |